Power Trim Reassembly; Tilt Relief Valve Reassembly - Mercury 40 Service Manual

POWER TRIM

Power Trim Reassembly

IMPORTANT: Lubricate all O-rings with Quicksilver Power Trim Fluid (92-90100A12).
If not available, use automotive (ATF) automatic transmission fluid.

Tilt Relief Valve Reassembly

1. Lubricate O-rings with power trim fluid.
2. Place actuator pin into pilot valve.
3. Install and seat the pilot valve into manifold. Seat the pilot valve using a 9/32 or 7 mm
socket on OUTSIDE diameter of the pilot valve.
IMPORTANT: The pilot valve must be seated using a suitable mandrel on the OUT-
SIDE diameter.
4. Install poppet, spring, shim (if used) and plug. Torque plug to specified torque.
a -
b -
c -
d -
e -
g -
h -
Page 5B-44
a
Tilt Relief Valve Assembly
O-Rings
Actuator Pin
Pilot Valve
Poppet Assembly
f - Spring
Shim
Plug
Plug Torque
120 lb-in. (13.5 Nm)
b
b
b
b
b b
c c
d
d
e
b
b
e
g
g
f
f
h
h
90-828631R3 MARCH 1999