Reservoir/Motor Installation - Mercury 40 Service Manual

2. Install spool, seat with O-ring, check valve/poppet, spring and plug with O-ring into
pump. Repeat for other side. Torque plugs to 120 lb-in. (13.5 Nm).
a -
b -
c -
d -
e -

Reservoir/Motor Installation

1. Install coupler into top of pump. Make sure reservoir seal is in the reservoir groove and
place reservoir onto pump/manifold assembly. Install ground strap under screw shown.
Torque screws to 80 lb-in. (9 Nm).
a -
b -
c -
d -
e -
2. Fill reservoir to bottom of fill hole using Quicksilver Power Trim Fluid (92-90100A12). If
not available, use automotive (ATF) automatic transmission fluid.
90-828631R3 MARCH 1999
c
b
a
Plug (2) Torque to 120 lb-in. (13.5 Nm)
Spring (2)
Check Valve/Poppet (2)
Seat (2)
Spool
Screw (4) Torque to 80 lb-in. (9 Nm)
Reservoir
Reservoir Seal
Coupler
Manifold Assembly
f - Ground Strap
c
d
e
d
a
b
c
d
f
e
POWER TRIM
a
b
Page 5C-47