Cleaning/Inspection/Repair; Tiller Handle Reassembly - Mercury 40 Service Manual

TILLER HANDLE

Cleaning/Inspection/Repair

1. Inspect throttle cables for bending/damage and replace if necessary.
2. Inspect steering handle arm for cracks/damage and replace if necessary.

Tiller Handle Reassembly

1. Wrap cables around pulley as shown.
a -
b -
c -
2. Place pulley and cables into case.
3. Install cover with screw.
a -
b -
c -
Page 7B-8
c
a
Short Throttle Cable (30-1/2 in.) Place in Top Groove
Long Throttle Cable (40-1/2 in.) Place in Bottom Groove
Pulley
b
a
Pulley
Cover
1
Screw 10-16x / in.
2
Pulley Cover Screw Torque
20 lb. in. (2.3 N·m)
b
c
90-828631R3 MARCH 1999