Forward Gear Reassembly - Mercury 40 Service Manual

Forward Gear Reassembly

1. Press bearing onto gear using mandrel 91-37350 (press only on inner race of bearing).
a -
b -
2. Inspect reverse gear end of clutch to determine the number of jaws. Refer to chart, fol-
lowing, for tool end selection.
3 Jaw Reverse Clutch
a -
b -
c -
90-828631R3 MARCH 1999
95
2-4-C w/Teflon (92-850736A1)
95
Mandrel (91-37350)
Bearing; Lubricate I.D. with Quicksilver 2-4-C w/Teflon
Model Installation
Tool
3 Jaw Reverse 91-856875
Clutch
6 Jaw Reverse 91-856875
Clutch
c
Stamped "3"
Numbered end of Needle Bearing
3 Jaw Reverse Clutch
a
b
51869
End Bearing Position
Stamped
3 0.155 in. (3.94mm)
below surface
6 Flush with surface
BIGFOOT GEAR HOUSING
91-37350
a
b
56783
Page 6B-37