GMC 1976 ZEO 6083 Maintenance Manual page 716

Figure 75-Installing Thrust Washers
8. Insert two brushes and springs in their brush
holders and push them against spring tension.
Secure the brushes by iron wires as shown in
Figure 76 .
9. When securing the brushes, position the rear
bracket to the yoke, inserting the rubber gasket to the
slot of the rear bracket. After the rear bracket is
installed to the yoke, withdraw iron wires so the
brushes and the commutator come in contact. Then,
insert the bushings into the holes to keep out dirt.
10 . Fasten through bolts securely .
Figure 76-Brush Installation
ONAN MOTOR GENERATOR
24C- 39
Figure 77-Installing Solenoid Plunger
11 . Install the solenoid plunger over the top of
the shift lever in the front bracket as shown in Figure
77 . Be sure that the pinion gear is moved when the
plunger is pulled manually .
12 . Install the solenoid .
IMPORTANT:
The return spring, in this case,
should be straight in the proper position between
the bore of the solenoid and the bore of the
plunger.
ASSEMBLY - 6KW
1 . Lubricate armature shaft splines with a very
light grade oil . A medium or heavy oil and grease
may cause the overrunning clutch assembly faulty
operation in cold weather.
2 . Install the overrunning clutch assembly, the
ring and the stop ring on the armature shaft.
3 . Apply a small amount of lubriplate on the shift
lever pivot pin and the lever holders.
Install the shift lever over the clutch assembly
with position as indicated in Figure 78 . This is im-
portant, if the shift lever is not properly positioned
the pinion gear travel will be restricted causing a
locking in the clutch mechanism.
4. Apply a film of medium engine oil to the drive
end of the armature shaft.
Place the thrust washer on the drive end of the
shaft. Slide the armature with the lever into the front
bracket.