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YASKAWA SGDV SERVOPACK manuals available for free PDF download: User Manual
YASKAWA SGDV SERVOPACK User Manual (398 pages)
E-V Series, Linear Servomotors
Brand:
YASKAWA
| Category:
Servo Drives
| Size: 21 MB
Table of Contents
About this Manual
4
Outline
4
Panel Operator
5
Safety Precautions
7
Warranty
13
Harmonized Standards
15
Table of Contents
17
Chapter 1 Outline
24
V Series Servopacks
25
Part Names
25
SERVOPACK Ratings and Specifications
26
Ratings
26
Basic Specifications
27
Speed/Position/Force Control
30
SERVOPACK Internal Block Diagrams
31
Single-Phase 100 V, SGDV-R70F05A, -R90F05A, -2R1F05A Models
31
Single-Phase 100 V, SGDV-2R8F05A Model
31
Three-Phase 200 V, SGDV-R70A05, -R90A05, -1R6A05 Models
32
Three-Phase 200 V, SGDV-2R8A05 Model
32
Three-Phase 200 V, SGDV-3R8A05A, -5R5A05A, -7R6A05A Models
33
Three-Phase 200 V, SGDV-120A05A Model
33
Three-Phase 200 V, SGDV-180A05A, -200A05A Models
34
Three-Phase 200 V, SGDV-330A05A Model
34
Three-Phase 200 V, SGDV-550A05A Models
35
Three-Phase 400 V, SGDV-1R9D05A, -3R5D05A, -5R4D05A Models
35
Three-Phase 400 V, SGDV-8R4D05A, -120D05A Models
36
Three-Phase 400 V, SGDV-170D05A Model
36
Three-Phase 400 V, SGDV-260D05A Model
37
Examples of Servo System Configurations
38
Connecting to SGDV-F05A SERVOPACK
38
Connecting to SGDV-A05 SERVOPACK
39
Connecting to SGDV-D05A SERVOPACK
41
SERVOPACK Model Designation
42
Inspection and Maintenance
43
Chapter 2 Panel Operator
44
Overview
45
Names and Functions
45
Display Selection
45
Status Display
46
Utility Functions (Fn)
47
Parameters (Pn)
48
Parameter Classification
48
Notation for Parameters
48
Setting Parameters
49
Monitor Displays (Un)
52
Chapter 3 Wiring and Connection
54
Main Circuit Wiring
55
Main Circuit Terminals
55
Using a Standard Power Supply (Single-Phase 100 V, Three-Phase 200 V, or Three-Phase 400 V)
56
Using a Standard Power Supply (Single-Phase 100 V, Three-Phase 200 V, or Three-Phase 400 V)
56
Using the SERVOPACK with Single-Phase, 200 V Power Input
63
Using the SERVOPACK with a DC Power Input
66
Using more than One SERVOPACK
68
General Precautions for Wiring
69
I/O Signal Connections
70
I/O Signal (CN1) Names and Functions
70
Safety Function Signal (CN8) Names and Functions
72
Example of I/O Signal Connections in Speed Control
73
Example of I/O Signal Connections in Position Control
74
Example of I/O Signal Connections in Force Control
75
I/O Signal Allocations
76
Input Signal Allocations
76
Output Signal Allocations
80
Examples of Connection to Host Controller
83
Reference Input Circuit
83
Sequence Input Circuit
85
Sequence Output Circuit
87
Linear Scale Connection
89
Linear Scale Signal (CN2) Names and Functions
89
Serial Converter Unit
89
Linear Scale Connection Examples
92
Connecting Regenerative Resistors
96
Setting Regenerative Resistor Capacity
98
Noise Control and Measures for Harmonic Suppression
99
Wiring for Noise Control
99
Precautions on Connecting Noise Filter
101
Connecting a Reactor for Harmonic Suppression
102
Chapter 4 Trial Operation
104
Inspection and Checking before Trial Operation
105
Trial Operation for Servomotor Without Load
105
Trial Operation for Servomotor Without Load from Host Reference
106
Inspecting Connection and Status of Input Signals
107
Trial Operation in Speed Control
109
Trial Operation under Position Control from the Host Controller
110
With the SERVOPACK Used for Speed Control
110
Trial Operation in Position Control
111
Trial Operation with the Servomotor Connected to the Machine
112
Test Without Motor Function
114
Motor Information
114
Motor Position and Speed Responses
114
Limitations
115
Operator Displays During Testing Without Motor
116
Chapter 5 Operation
118
Control Method Selection
120
Basic Functions Settings
121
Servo on Signal
121
Polarity Detection
121
Servomotor Movement Direction
123
Overtravel
124
Holding Brakes
127
Stopping Servomotors after /S-ON Turned off or Alarm Occurrence
131
Instantaneous Power Interruption Settings
133
Motor Maximum Speed
133
SEMI F47 Function
134
Setting Motor Overload Detection Level
137
Speed Control
139
Basic Settings for Speed Control
139
Reference Offset Adjustment
140
Soft Start
143
Speed Reference Filter
143
Zero Clamp Function
144
Encoder Output Pulses
146
Encoder Output Pulses
149
Setting Encoder Output Pulse
151
Setting Speed Coincidence Signal
152
Position Control
153
Basic Settings for Position Control
154
Clear Signal Setting
158
Reference Pulse Input Multiplication Switching Function
159
Electronic Gear
160
Smoothing
163
Positioning Completed Signal
164
Positioning Near Signal
165
Reference Pulse Inhibit Function
166
Force Control
167
Basic Settings for Force Control
167
Reference Offset Adjustment
168
Force Reference Filter
171
Speed Limit in Force Control
171
Internal Set Speed Control
173
Basic Settings for Speed Control with an Internal Set Speed
173
Example of Operating with Internal Set Speeds
175
Combination of Control Methods
176
Switching Internal Set Speed Control (Pn000.1 = 4, 5, or 6)
176
Switching Other than Internal Set Speed Control (Pn000.1 = 7, 8 or 9)
179
Switching Other than Internal Set Speed Control (Pn000.1 = a or B)
179
Limiting Force
180
Internal Force Limit
180
External Force Limit
181
Force Limiting Using an Analog Voltage Reference
182
Force Limiting Using an External Force Limit and Analog Voltage Reference
184
Checking Output Force Limiting During Operation
186
Absolute Linear Scales
187
Absolute Data Request Signal (SEN)
187
Absolute Data Reception Sequence
189
Other Output Signals
192
Servo Alarm Output Signal (ALM) and Alarm Code Output Signals (ALO1, ALO2, and ALO3)
192
Warning Output Signal (/WARN)
193
Movement Detection Output Signal (/TGON)
194
Servo Ready Output Signal (/S-RDY)
194
Www.dadehpardazan.ir 88594014-15
194
Safety Function
195
Hard Wire Base Block (HWBB) Function
195
External Device Monitor (EDM1)
199
Application Example of Safety Functions
201
Confirming Safety Functions
202
Precautions for Safety Functions
202
Chapter 6 Adjustments
206
Type of Adjustments and Basic Adjustment Procedure
206
Adjustments
206
Basic Adjustment Procedure
208
Monitoring Operation During Adjustment
209
Safety Precautions on Adjustment of Servo Gains
212
Tuning-Less Function
214
Tuning-Less Levels Setting (Fn200) Procedure
217
Related Parameters
220
Advanced Autotuning (Fn201)
221
Advanced Autotuning
221
Advanced Autotuning Procedure
224
Related Parameters
230
Advanced Autotuning by Reference (Fn202)
231
Advanced Autotuning by Reference
231
Advanced Autotuning by Reference Procedure
233
Related Parameters
237
One-Parameter Tuning (Fn203)
238
One-Parameter Tuning
238
One-Parameter Tuning Procedure
239
One-Parameter Tuning Example
246
Related Parameters
247
Anti-Resonance Control Adjustment Function (Fn204)
248
Anti-Resonance Control Adjustment Function
248
Anti-Resonance Control Adjustment Function Operating Procedure
249
Related Parameters
253
Vibration Suppression Function (Fn205)
254
Vibration Suppression Function
254
Vibration Suppression Function Operating Procedure
255
Related Parameters
258
Additional Adjustment Function
259
Switching Gain Settings
259
Manual Adjustment of Friction Compensation
263
Current Control Mode Selection Function
265
Current Gain Level Setting
265
Speed Detection Method Selection
265
Compatible Adjustment Function
266
Feedforward Reference
266
Force Feedforward
266
Speed Feedforward
268
Proportional Control
269
Mode Switch (P/PI Switching)
270
Force Reference Filter
272
Force Reference Filter
273
Position Integral
274
Chapter 7 Utility Functions (Fn)
276
List of Utility Functions
277
Alarm History Display (Fn000)
278
JOG Operation (Fn002)
279
Origin Search (Fn003)
281
Program JOG Operation (Fn004)
282
Initializing Parameter Settings (Fn005)
286
Clearing Alarm History (Fn006)
287
Offset Adjustment of Analog Monitor Output (Fn00C)
288
Gain Adjustment of Analog Monitor Output (Fn00D)
290
Automatic Offset-Signal Adjustment of the Motor Current Detection Signal
292
Automatic Offset-Signal Adjustment of the Motor Current
292
Detection Signal (Fn00E)
292
Manual Offset-Signal Adjustment of the Motor Current Detection Signal (Fn00F)
293
Fn00E
294
Manual Offset-Signal Adjustment of the Motor Current Detection Signal
294
Fn00F
294
Write Prohibited Setting (Fn010)
294
Servomotor Model Display (Fn011)
296
Software Version Display (Fn012)
297
Resetting Configuration Errors in Option Modules (Fn014)
298
Vibration Detection Level Initialization (Fn01B)
299
Display of SERVOPACK and Servomotor ID (Fn01E)
301
Origin Setting (Fn020)
303
Software Reset (Fn030)
304
Polarity Detection (Fn080)
305
Easyfft (Fn206)
306
Online Vibration Monitor (Fn207)
309
Monitor Displays (Un)
312
Chapter 8 Monitor Displays (Un)
313
List of Monitor Displays
313
Viewing Monitor Displays
314
Reading 32-Bit Data in Decimal Displays
315
Monitoring Allowable Motor Maximum Speed and Encoder Output Resolution
316
Monitoring Allowable Motor Maximum Speed and Encoder Output
316
Resolution (Un010)
316
Monitoring Hall Sensor Signals (Un011)
317
Monitoring Input Signals
318
Displaying Input Signal Status
318
Interpreting Input Signal Display Status
318
Input Signal Display Example
319
Monitoring Output Signals
320
Displaying Output Signal Status
320
Interpreting Output Signal Display Status
321
Output Signal Display Example
321
Monitoring Safety Input Signals
322
Displaying Safety Input Signals
322
Interpreting Safety Input Signal Display Status
322
Safety Input Signal Display Example
323
Monitor Display at Power on
323
Troubleshooting
324
Chapter 9 Troubleshooting
326
Alarm Displays
326
List of Alarms
327
Alarm Displays
328
Troubleshooting of Alarms
329
Warning Displays
344
List of Warnings
344
Troubleshooting of Warnings
345
Troubleshooting Malfunction Based on Operation and Conditions of the Servomotor
348
Chapter 10 Appendix
354
Connection to Host Controller
355
Connection to MP2200/MP2300 Motion Module SVA-01
355
Connection to MP920 Servo Module SVA-01A
356
Connection to Host Controller
356
Connection to Omron's Motion Control Unit
357
Connection to Omron's Position Control Unit
358
Connection to Mitsubishi's AD72 Positioning Module
359
(SERVOPACK in Speed Control)
359
Connection to Mitsubishi's AD75 Positioning Module
360
(SERVOPACK in Position Control)
360
Connection to Mitsubishi's QD75D Positioning Module (SERVOPACK in Position Control)
361
Connection to Mitsubishi's QD75D Positioning Module (SERVOPACK in Position Control)
361
List of Parameters
362
Utility Functions
362
Parameters
363
List of Monitor Displays
386
Parameter Recording Table
387
Index
392
Revision History
396
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YASKAWA SGDV SERVOPACK User Manual (276 pages)
AC Servodrive, Linear Motor, Communications Reference
Brand:
YASKAWA
| Category:
Servo Drives
| Size: 5 MB
Table of Contents
About this Manual
3
Safety Precautions
6
Applicable Standards
12
Table of Contents
13
Chapter 1 Outline
18
Σ-V Series Servopacks
18
Part Names
18
SERVOPACK Ratings and Specifications
19
Ratings
19
Basic Specifications
20
MECHATROLINK-II Function Specifications
22
Examples of Servo System Configurations
23
Connecting to SGDV- F15A SERVOPACK
23
A15A Servopack
24
Connecting to SGDV
24
D15A Servopack
25
Connecting to SGDV
25
SERVOPACK Model Designation
26
Inspection and Maintenance
27
Chapter 2 Panel Display and Operation of Digital Operator
29
Panel Display
29
Status Display
29
Alarm and Warning Display
29
Mode Test Without Motor Display
29
Monitor Mode (un )
30
Utility Function Mode (Fn )
30
How to Read a Parameter Explanation
32
Explanation Method for Parameter Setting Type
32
Explanation Method for Function Selection Type
32
Explanation Method for Tuning Parameters
32
Parameter Setting Mode (Pn )
33
Parameter Setting Mode for Parameter Setting Type
33
Parameter Setting Mode for Function Selection Type
35
Monitor Mode (un )
36
Chapter 3 Wiring and Connection
38
Main Circuit Wiring
38
Names and Functions of Main Circuit Terminals
39
SERVOPACK Main Circuit Wire Size
40
Typical Main Circuit Wiring Examples
42
General Precautions for Wiring
45
Precautions When Using the SERVOPACK with a DC Power Input
46
Precautions When Using the SERVOPACK with Single-Phase, 200 V Power Input
48
Precautions When Using more than One SERVOPACK
51
Designing a Power on Sequence
52
I/O Signal Connections
53
I/O Signal (CN1) Names and Functions
53
I/O Signal Connector (CN1) Terminal Layout
54
Safety Function Signal (CN8) Names and Functions
55
Safety Function Signal (CN8) Terminal Layout
55
Example of I/O Signal Connections
56
I/O Signal Allocation
57
Input Signal Allocation
57
Output Signal Allocation
58
Examples of Connection to Host Controller
60
Connection Examples of Input Circuits to SERVOPACK
60
Connection Examples of Sequence Input Circuits to SERVOPACK
61
Connection Examples of Output Circuits to SERVOPACK
62
Wiring MECHATROLINK-II Communications
64
Examples of Encoder Connection
65
Connection Example of an Encoder
65
CN2 Encoder Connector Terminal Layout
66
Connecting Regenerative Resistors
67
Setting Regenerative Resistor Capacity
68
Noise Control and Measures for Harmonic Suppression
69
Wiring for Noise Control
69
Precautions on Connecting Noise Filter
71
Connecting DC Reactor for Harmonic Suppression
73
Chapter 4 Operation
74
MECHATROLINK-II Communications Settings
75
Setting Switches SW1 and SW2
75
MECHATROLINK-II Commands
76
Setting Common Basic Functions
77
Servomotor Movement Direction
77
Overtravel
78
Stopping Method for Servomotor after Servo off or Alarm Occurrence
81
Power Loss Settings
83
Motor Maximum Speed
83
Force Limit Function for Low Power Supply Voltage for Main Circuit (SEMI-F47 Function)
84
Setting Motor Overload Detection Level
86
Trial Operation
88
Inspection and Checking before Trial Operation
88
Trial Operation Via MECHATROLINK-II
89
Electronic Gear
90
Test Without Motor Function
92
Limitations
92
Related Parameters
93
Digital Operator Display During Testing Without Motor
94
Safety Function
95
Hard Wire Base Block (HWBB) Function
95
External Device Monitor (EDM1)
100
Application Example of Safety Functions
102
Confirming Safety Functions
103
Precautions for Safety Functions
103
Chapter 5 Adjustments
104
Adjustments and Basic Adjustment Procedure
106
Adjustments
106
Basic Adjustment Procedure
107
Monitoring Analog Signals
108
Safety Precautions on Adjustment of Servo Gains
110
Tuning-Less Function
113
Tuning-Less Operating Procedure
115
Advanced Autotuning (Fn201)
117
Advanced Autotuning
117
Advanced Autotuning (Fn201)
120
Advanced Autotuning
120
Advanced Autotuning Procedure
122
Related Parameters
126
Advanced Autotuning by Reference (Fn202)
127
Advanced Autotuning by Reference
127
Advanced Autotuning by Reference Procedure
131
Related Parameters
133
One-Parameter Tuning (Fn203)
134
One-Parameter Tuning
134
One-Parameter Tuning (Fn203)
135
One-Parameter Tuning
136
One-Parameter Tuning Procedure
137
One-Parameter Tuning Example
140
Related Parameters
141
Anti-Resonance Control Adjustment Function (Fn204)
142
Anti-Resonance Control Adjustment Function
142
Anti-Resonance Control Adjustment Function Operating Procedure
143
Related Parameters
147
Vibration Suppression Function (Fn205)
148
Vibration Suppression Function
148
Vibration Suppression Function Operating Procedure
149
Related Parameters
151
Servo Gain Adjustment Application Function
152
Feedforward Reference
153
Using the Mode Switch (P/PI Switching)
153
Switching Gain Settings
157
Force Reference Filter
161
Position Integral Time Constant
163
Friction Compensation
164
Current Control Mode Selection
166
Current Gain Level Setting
166
Speed Detection Method Selection
166
Chapter 6 Utility Functions (Fn )
168
List of Utility Functions
168
Alarm History Display (Fn000)
169
JOG Operation (Fn002)
170
Origin Search (Fn003)
172
Program JOG Operation (Fn004)
174
Initializing Parameter Settings (Fn005)
179
Clearing Alarm History (Fn006)
180
Manual Zero-Adjustment of Analog Monitor Output (Fn00C)
181
Manual Gain-Adjustment of Analog Monitor Output (Fn00D)
183
Automatic Offset-Signal Adjustment of the Motor Current Detection
185
Automatic Offset-Signal Adjustment of the Motor Current
185
Detection (Fn00F)
186
Manual Offset-Signal Adjustment of the Motor Current
186
Fn00E
187
Write Prohibited Setting (Fn010)
187
Write Prohibited Setting (Fn010)
188
Servomotor Model Display (Fn011)
189
Software Version Display (Fn012)
190
Resetting Configuration Error of Option Module (Fn014)
191
Vibration Detection Level Initialization (Fn01B)
192
Display of SERVOPACK and Servomotor ID (Fn01E)
194
Easyfft (Fn206)
195
Online Vibration Monitor (Fn207)
199
Software Reset (Fn030)
201
Chapter 7 Monitor Modes (un )
202
List of Monitor Modes
203
Monitor Mode Display
204
Chapter 8 Troubleshooting
205
List of Alarms
206
Troubleshooting
206
Troubleshooting of Alarms
210
Warning Displays
226
List of Warnings
226
Troubleshooting of Warnings
227
The Servomotor
227
Troubleshooting Malfunction Based on Operation and Conditions of the Servomotor
230
Chapter 9 Appendix
236
List of Parameters
236
Utility Functions
236
Parameters
237
Monitor Modes
267
Parameter Recording Table
268
Parameter Recording Table
269
Revision History
275
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