ProMinent DULCODOS ULIa 400 BASIC Manuals

Manuals and User Guides for ProMinent DULCODOS ULIa 400 BASIC. We have 1 ProMinent DULCODOS ULIa 400 BASIC manual available for free PDF download: Assembly And Operating Instructions Manual

ProMinent DULCODOS ULIa 400 BASIC Assembly And Operating Instructions Manual (104 pages)

Polymer Preparation System

Brand: ProMinent | Category: Water Pump | Size: 15.03 MB

Table of Contents
3
Function
7
Fields of Application
7
Technical Details
8
Types of Polymer
8
Set-Up Versions
8
System Types
8
Selectable Components
9
Nameplate
9
Drawing
10
Drawing of DULCODOS Ulia 400 BASIC
10
Drawing of DULCODOS Ulia 400 BASIC with Post-Dilution
12
Drawing of DULCODOS Ulia 400 MEDIUM
14
Drawing of DULCODOS Ulia 400 Medium with Post-Dilution
16
Drawing of DULCODOS Ulia 400 COMFORT
18
Drawing of DULCODOS Ulia 400 Comfort with Post-Dilution
20
Flow Chart
22
P&ID: DULCODOS Ulia 400 BASIC
22
P&ID: DULCODOS Ulia 400 BASIC with Post-Dilution
22
P&ID: DULCODOS Ulia 400 MEDIUM
23
P&ID: DULCODOS Ulia 400 MEDIUM with Post-Dilution
23
P&ID: DULCODOS Ulia 400 COMFORT
24
P&ID: DULCODOS Ulia 400 COMFORT with Post-Dilution
24
Identity Code
25
Safety and Responsibility
27
User Qualification
27
Labelling of Warning Information
28
General Safety Information
29
Information in the Event of an Emergency
30
Intended Use
30
Safety Information
31
Description and Testing of Safety Equipment
31
Safety Equipment
31
Warning Labels
32
Sound Pressure Level
32
Storage and Transport
33
Technical Data
34
Technical Data for the System
34
Technical Data for the Pump
35
Technical Data for the Main Components
35
Operating Conditions
35
Construction and Function
36
Construction of the System
36
Description of the Assemblies
36
Metering Pump
36
Point of Injection
38
Water Apparatus
39
Mixing Chamber
40
Stirrer
41
Maturing Chamber
41
Control Cabinet
42
Optional Assemblies
43
Option: Post-Dilution
43
Option: Automatic Flushing
44
Option: Empty Signal for Concentrate Tank
44
Option: Booster Pump
45
Assembly and Installation
46
Assembly
46
Installation, Hydraulic
46
Installation, Electrical
47
Mains Power Connection
47
Commissioning
48
Leaks and Emissions
48
Personal Protective Equipment (PPE)
49
Operation of the System
50
Touch Panel/Hmi Start Screen and Detail Screen
50
Display, Detail Screen, Component Status
51
Login and User Administration
51
Login
51
User Group Selection of Functions
54
Operating Menu: Sub-Menu Construction and Views
55
Over Structure of the Operating Menus
56
Menu: Parameter
58
Sub-Menu: Process
58
Sub-Menu: Motors / Valves
58
Sub-Menu: Measurement
59
Sub-Menu: Trends
59
Control
60
Concentration
60
Option: Capacity/System Output
61
Option: Control of Valves VC1 and VC2
61
Option: Booster Pump
61
Factory Settings
61
Calibration
62
Calibrating the Metering Pump
62
Information
63
Sub-Menu: System
63
Sub-Menu: Statistics
64
Sub-Menu: Software
64
Sub-Menu: Hardware
64
System
65
Sub-Menu: Language
65
Sub-Menu: Date and Time
65
Sub-Menu: Clean Screen
65
Sub-Menu: Hardware Configuration
65
Sub-Menu: Communication
66
Service
66
Inputs and Outputs
66
Changing the Identity Code
66
Error Monitoring
66
Commissioning
67
Maintenance Display
67
FAT Procedure
67
Operating Modes
68
HMI Pre-Settings
68
Overview
68
Operating Mode: MANUAL
69
OFF Operating Mode
70
Operating Mode: AUTO
70
Start-Up: Procedure Depending on the Type of System
71
Start-Up: Basic Version
73
Start-Up: Medium Version
74
Start-Up: Comfort Version
75
PAUSE Function
76
Archives - Reset
77
Option: Post-Dilution
77
Option: Concentrate Tank Empty Signal
78
Option: Booster Pump
78
Option: Modbus/Profibus/Profinet Data Communication
78
Metering Pump and Additional Components
79
Setting the Metering Pump
79
Replacing the Pump Hose
79
Setting the Liquid Concentrate Empty Signal Sensor
82
Operation of the System
84
Normal Mode
84
Prerequisites for Correct and Proper Operation
84
Refilling the Concentrate Tank with Liquid Polymer
84
Mains Power Switching on and Mains Failure Behaviour
85
Decommissioning
85
Disposal of Used Parts
86
Incorrect Operation of the System
87
Maintenance
88
Inspecting the Metering Pump and Injection Valve
88
Checking the Mixing Chamber
88
Cleaning the Filter Insert in the Pressure Reducer
88
Checking and Cleaning the Solenoid Valve
88
Checking the Flow Meter
89
Spare Parts
90
Spare Parts List
90
BASIC Spare Parts
91
MEDIUM Spare Parts
91
COMFORT Spare Parts
92
Fault Messages
93
Rectifying Functional Faults
93
General Notes on Fault Messages
93
Important Faults - Cause - Remedy
94
Data Sheets
96
Terminal Strip Signals and Logical Statuses
96
Analogue Inputs / 4
96
Digital Inputs
96
Digital Inputs on the PLC and Logical Statuses
96
Analogue Outputs / 4
97
Digital Outputs
97
Digital Outputs and Logical Statuses
97
Control Sequence
98
Basic Version
98
Medium Version
99
Comfort Version
100
EC Declaration of Conformity
101
Index
102

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ProMinent DULCODOS ULIa 400 BASIC Manuals

ProMinent DULCODOS ULIa 400 BASIC Assembly And Operating Instructions Manual (104 pages)

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