Genie GTH-3512 Manuals

Manuals and User Guides for Genie GTH-3512. We have 1 Genie GTH-3512 manual available for free PDF download: Operator's Manual

Genie GTH-3512 Operator's Manual

Genie GTH-3512 Operator's Manual (146 pages)

Brand: Genie | Category: Forklifts | Size: 8.69 MB

Table of Contents

General Information

9
- Table of Contents
  9
- Conventional References
  10
- A-1.1 Machine Position
  10
- Labels and Warning Plates Applied on the Machine
  11
- Explanation of the Different Symbols Used on the Machine
  16
- Machine Identification
  18
- A-2.1 Machine Model and Type
  18
- A-2.2 Manufacturer
  18
- A-2.3 Machine Identification Plates
  19
- A-2.4 CE Marking
  19
- A-2.5 Chassis Serial Number
  19
- Identification Plates of the Main Parts
  19
- Allowed Use
  20
- A-3.1 Allowed Use
  20
- A-3.2 Improper Use
  20
- A-3.3 Residual Hazards
  20
- Applicable Standards
  21
- A-3.5 Safety Devices
  22
- General Description
  25
- A-4.1 List of the Main Components
  25
- A-4.2 Description of the Main Components
  26
- A-4.3 Optional Accessories
  26
- Technical Data and Performance
  27
- A-5.1 Main Dimensions
  27
- A-5.2 Limits of Use
  27
- A-5.3 Weight
  27
- A-5.4 Speed
  28
- A-5.5 Payload and Reach
  28
- A-5.6 Forks
  28
- A-5.7 Diesel Engine
  28
- A-5.8 Electrical System
  28
- A-5.9 Machine Sound Levels
  28
- A-5.10 Vibration Levels
  28
- Lifetime
  29
- Items Supplied
  29
- A-7.1 Literature Supplied
  29
Safety

31
- General Remarks
  32
- Requisites of the Machine Operators
  32
- B-2.2 Requisites of the Servicemen
  33
- B-2.3 Working Clothes
  33
- B-2.4 Personal Protective Equipment
  33
- B-3.1 Job Site
  34
- Safety Precautions
  34
- B-3.2 Getting Ready to Work
  35
- B-3.3 During Work or Maintenance
  35
- Moment Limiting System
  37
- Safety Devices
  37
Operating Instructions

39
- Before Entering the Machine
  40
- C-2.1 Entering the Cab
  41
- Entering the Machine
  41
- C-2.2 Adjusting the Seat
  42
- C-2.3 Fastening the Seat Belts
  42
- C-2.4 Adjusting the Steering Column
  43
- C-2.5 Adjusting the Rear View Mirrors
  43
- C-2.6 Switching on the Cab Lights
  43
- C-3.1 Controls and Instruments
  44
- Driving Place
  44
- C-3.2 Engine Controls and Instruments
  46
- C-3.2.1 Ignition Switch
  46
- C-3.2.2 Forward/Reverse Selector
  46
- C-3.2.3 Turn Signals - Windscreen Wiper
  47
- C-3.2.4 Brakes
  48
- C-3.2.5 Accelerator Control
  48
- C-3.2.6 Steering Mode Selection
  49
- C-3.2.7 Road/Jobsite Switch
  49
- C-3.2.8 Mechanical Gearbox Controls
  49
- C-3.2.9 Auxiliary Drive Controls
  50
- C-3.3 Instruments and Light Indicators
  51
- C-3.3.1 Instruments
  51
- C-3.3.2 Light Indicators
  52
- C-3.4 Control Lever
  53
- C-3.4.1 Function Selection
  54
- C-3.4.2 Emergency Stop
  55
- C-3.4.3 Disabling the Moment Limiting System
  55
- C-3.4.4 Lifting/Lowering the Boom
  56
- C-3.4.5 Pitching the Attachment Holding Frame
  57
- Forward/Back
  57
- C-3.4.6 Extending/Retracting the Boom
  58
- C-3.4.7 Quick-Coupling the Attachments
  59
- C-3.4.8 Moving the Outriggers
  60
- Before Starting the Engine
  61
- C-4.1.1 Checks at the Machine Start-Up
  61
- Placing into Operation
  61
- Starting the Engine
  61
- Jump-Starting the Engine
  62
- Disconnecting the Battery
  63
- Starting the Machine
  63
- Stopping and Parking the Machine
  64
- Using the Handler
  64
- Using the Load Charts
  65
- C-5.2.1 Description of the Controls
  66
- C-5.2.3 Alarm Codes and Resetting
  67
- C-5.3.1 Adjusting the Forks
  68
- Handling Loads
  68
- C-5.3.2 Working Phases
  69
- Changing the Optional Attachment
  70
- Road Transfer
  72
- Transporting the Machine
  72
- Lifting the Machine
  73
- Transporting the Machine on Other Vehicles
  73
- C-6.5.1 Short Inactivity
  74
- C-6.5.2 Machine Storage
  74
- Parking and Storage
  74
- C-6.6.1 Cleaning Instructions
  75
- C-6.6.2 Washing Instructions
  75
- Machine Disposal
  75
Maintenance

77
- Lubricants - Health and Safety Precautions
  78
- Routine Maintenance
  79
- D-2.1 Oil Change Schedule
  80
- D-3.1 Disconnecting the Battery
  81
- Maintenance Jobs
  81
- D-3.2 Access to the Engine and Tanks Compartments
  82
- D-3.3 Greasing
  83
- D-3.4 Tyres and Wheels
  84
  - Brakes
    84
- D-3.6 Engine Air Filter
  85
- D-3.6.1 Cab Air Filter
  86
- D-3.7 Engine Cooling System
  87
  - Checking the Oil Level in the Tank
    88
  - Changing the Oil Filter Canisters on the Intake Line
    89
- D-3.9.1 Transmission Oil Filter
  89
- D-3.10 Oil Level in the Differential Gears
  90
- D-3.9.2 Auxiliary Circuits Oil Filter
  90
- D-3.12 Oil Level in the Power Divider
  91
- Oil Level in the (Front/Rear) Wheel Reduction Gears
  91
- D-3.13 Shafting Alignment
  92
- D-3.14 Adjusting the Sensor Distance
  93
- D-3.15 Adjusting the Sliding Pads of the Boom Sections
  94
- D-3.16 Checking the Safety Devices
  95
- D-3.17 Re-Sequencing the Telescopic Boom
  99
- D-4.1 Battery
  100
- Electrical System
  100
- D-4.2 Fuses and Relays
  101
- D-4.3 12V DC Lamps
  103
- D-5.1 Refuelling
  104
- D-5.2 Product Specifications
  104
- D-5.2.1 Engine Oil
  104
- D-5.2.2 Lubrication Oils and Relevant Filtering Elements
  104
- Refuelling
  104
- D-5.2.3 Fuel
  105
- D-5.2.4 Grease
  105
Optional Attachments

113
- Shovel
  115
- Cereal Shovel
  116
- Concrete Skip
  117
- Mixing Bucket
  118
- Fixed Hook on Plate
  119
- Hydraulic Winch
  120
- Extension Jib
  121
- Forks with Hydraulic Side-Shift
  122
Tables and Documents Enclosed

123
- Tightening Torques
  124
- G-2.1 Load Chart with Forks - GTH-3512 with Outriggers
  125
- G-2.2 Load Chart with Forks - GTH-3512 Without Outriggers
  126
- G-3.1.1 Moment Limiting System Wiring Diagram - External Connections
  127
- G-3.1.2 Moment Limiting System Wiring Diagram - Internal Connections
  128
- G-3.2 Fuses and Relays Board
  129
- G-3.2.1 Fuses and Relays Board (Description
  130
- G-3.3.1 Sheet 1
  131
- GTH-3512 Wiring Diagram
  131
- G-3.3.2 Sheet 2
  132
- G-3.3.3 Sheet 3
  133
- G-3.3.4 Sheet 4
  134
- G-3.3.5 Sheet 5
  135
- G-3.3.6 Sheet 6
  136
- G-3.3.7 Sheet 7
  137
- G-3.3.8 Sheet 8
  138
- G-3.3.9 Sheet 9
  139
- G-3.3.10 GTH-3512 Wiring Diagram - Components Description
  140
- GTH-3512 Hydraulic Scheme
  143

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