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Eaton 93PR-1200 Modular UPS Manuals
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Eaton 93PR-1200 Modular UPS manual available for free PDF download: Installation And Operation Manual
Eaton 93PR-1200 Installation And Operation Manual (143 pages)
Brand:
Eaton
| Category:
UPS
| Size: 11.23 MB
Table of Contents
Table of Contents
5
Chapter 1 SAFETY INSTRUCTIONS TIONS
12
CE Marking
14
User Precautions
14
Conventions Used in this Manual
15
Table 1-1: Acronyms and Abbreviations
16
Environment
17
For more Information
17
Chapter 2 INTRODUCTION
18
Figure 2-1: Eaton 93PR UPS
19
Figure 2-2: Components Layout (300 Kw)
20
Figure 2-3: Components Layout (600 Kw)
21
Figure 2-4: Components Layout (1200 Kw)
22
Figure 2-5: Components Layout (UPM)
23
Looking Inside the UPS System
24
Figure 2-6: 93PR 300Kw UPS Wiring Diagram
25
Figure 2-7: 93PR 600Kw UPS Wiring Diagram
26
Figure 2-8: 93PR 1200 Kw UPS Wiring Diagram
27
UPS Operating Modes
28
Normal Operating Modes
28
Figure 2-9: Path of Current through the UPS in Double Conversion Mode
29
Figure 2-10: Path of Current through the UPS in Energy Saver System
30
Stored Energy and Battery Mode
31
Figure 2-11: Path of Current through the UPS in Battery Mode
31
Bypass Mode
32
Figure 2-12: Path of Current through the UPS in Bypass Mode
32
UPS Features
33
Advanced Battery Management
33
Hot Sync
33
Module Hot Swap Feature
34
Variable Module Management System (VMMS)
34
Options and Accessories
34
Field Installed UPM
34
External Battery Cabinet (EBC)
35
Eaton Sync Control (Sync Control)
35
Top Exhaust Accessory
35
Software and Connectivity Features
34
Customer Interface
34
Power Management Software
34
Battery System
35
Basic System Configurations
36
Table 2-1: Standard and Optional UPS Options
36
Chapter 3 UPS INSTALLATION PLAN and UNPACKING
37
Creating an Installation Plan
37
Site Preparations
37
Environmental and Installation Considerations
37
Table 3-1: Dimensions and Weights
38
Figure 3-1: UPS Cabinet Clearances. See Table
39
Table 3-2: UPS Cabinet Minimum Clearances
39
Table 3-3: Air Conditioning or Ventilation Requirements During Full Load Operation
40
Figure 3-2: UPS Dimensions (300Kw-Rear Exhaust)
41
Figure 3-3: UPS Dimensions (300Kw-Top Exhaust)
42
Figure 3-4: UPS Dimensions (600Kw-Rear Exhaust)
43
Figure 3-5: UPS Dimensions (600Kw-Top Exhaust )
44
Figure 3-6: UPS Dimensions (1200Kw-Rear Exhaust)
45
Figure 3-7: UPS Dimensions (1200Kw-Top Exhaust )
46
Figure 3-8: UPM Dimensions
47
UPS System Power Wiring Preparation
48
Table 3-5: Maximum Recommended Multi-Core Cable Sizes (Unit:MM 2 )
49
Table 3-6: Minimum Recommended Multi-Core Cable Sizes (Unit:MM 2 )
50
Table 3-7: Rated and Maximum Currents for Rated Power and Voltage (Unit:a)
51
Table 3-8: UPS Power Cable Terminations
52
UPS System Interface Wiring Preparation
53
Chapter 4 UPS SYSTEM INSTALLATION
54
Preliminary Installation Information
54
Inspecting and Unpacking the UPS Cabinets
54
Figure 4-1: Straighten the Securing Tabs
56
Figure 4-5: Fork into Position
56
Figure 4-4: Remove the Shipping Bracket
56
Figure 4-2: Remove Wooden Box
56
Figure 4-3: Remove Cushioning
56
Instruction for Removing the UPM Module Packaging
57
Figure 4-6: Instruction for Removing the UPM Module Packaging
57
Instruction for Removing the Top Exhaust Accessory Packaging
58
Figure 4-7: Instruction for Removing the Top Exhaust Accessory Packaging
58
UPS System Installation (300 Kw)
59
Mechanically Joining the Cabinet Sections
59
Figure 4-8: Lifting Diagram Schematic
59
Routing Cables
60
Figure 4-9: Gland Plate and Connector Locations (Rear Exhaust)
61
Figure 4-10: Gland Plate and Connector Locations (Top Exhaust )
62
UPS System Installation (600 Kw)
63
Mechanically Joining the Cabinet Sections
63
Routing Cables
64
Figure 4-11: Gland Plate and Connector Locations (Rear Exhaust)
65
Figure 4-12: Gland Plate and Connector Locations (Top Exhaust )
66
UPS System Installation (1200 Kw)
67
Mechanically Joining the Cabinet Sections
67
Mechanical Connection between Primary Cabinet and Secondary Cabinet
67
Install Top Exhaust Accessory
69
Table 4-1: Signal Cables Connection between the Primary Cabinet and the Secondary Cabinet
69
Table 4-2: Signal Cables Connection of Top Exhaust Accessories
70
Connect the Signal Cables of Sync
71
Table 4-3: Signal Cables Connection of Sync
71
Figure 4-13: Mechanical Installation Instructions
72
Routing Cables
73
Figure 4-14: Gland Plate and Connector Locations (Rear Exhaust)
74
Figure 4-15: Gland Plate and Connector Locations (Top Exhaust)
75
Battery System Installation
76
Supported Battery Configuration
77
Figure 4-16: Separate Battery Configurations and Common Battery Configurations (300/600 Kw)
78
Figure 4-17: Separate Battery Configurations (1200 Kw)
79
Installing a Remote EPO Switch
80
Figure 4-18: Normally-Open REPO Switch Wiring
80
Table 4-4: Normally-Open REPO Connections and Wire Terminations
80
Figure 4-19: Normally-Closed REPO Switch Wiring
81
Table 4-5: Normally-Closed REPO Connections and Wire Terminations
81
Installing Interface Connections
82
Installing Customer Input Signals Interface
82
External Battery Breaker Wiring Interface
82
Relay Output Interface Connections
83
Mini-Slot Interface Connections
83
Installing Signal Interface Connections in Parallel System
83
Table 4-6: Dry Contact Output Terminal
83
Wiring Parallel 93PR UPS Systems
84
Power Wiring Overview
84
Figure 4-20: Principle of Paralleled UPS Systems (300/600 Kw)
86
Figure 4-21: Principle of Paralleled UPS Systems (1200 Kw)
87
Control Signals Overview
88
Installing Bypass Control Wiring
88
Figure 4-22: Simplified CAN and Pull-Chain Wiring for Parallel UPS System
88
Figure 4-23: CAN and Pull-Chain Wiring for Parallel UPS
89
Installing Eaton Sync Control
90
Figure 4-24: Sync Control TB1 Terminal Location
90
Chapter 5 COMMUNICATION INTERFACES
91
Figure 5-1: Communication Interfaces
91
Mini-Slots
92
Figure 5-2: Gigabit Network Card
92
Figure 5-3: Environmental Monitoring Probe Generation 2 (EMPG2)
92
Figure 5-4: Industrial Gateway Card
93
Figure 5-5: Powerxpert UPS Minislot Card (PXGMS UPS)
93
Figure 5-6: Relay Card-MS
94
Figure 5-7: Industrial Relay Card
94
Intelligent Power Software
95
Signal Input Monitoring
95
General Purpose Relay Contact
95
Chapter 6 UPS OPERATING INSTRUCTIONS
96
Ups Controls and Indicators
96
Control Panel
96
Lps
96
Figure 6-1: UPS Controls and Indicators
97
Table 6-1: Status Indicator
97
Control Panel
98
Figure 6-2: UPS Color Touch Screen Control Panel (Typical)
98
Signing in
99
Status Indicators
99
Table 6-2: Status Indicator
99
Figure 6-3: Parts of the Touch Screen
100
Figure 6-4: Sign in or Password Request Screen
100
Home Screen(Online)
101
Table 6-3: Security Levels and Functions
101
Table 6-4: UPS Menu Structure
101
Figure 6-5: Home Screen
102
Figure 6-6: Output Kva Screen from Home Screen
102
Figure 6-7: Average Efficiency Screen from Home Screen
103
Figure 6-8: Consumption Screen from Home Screen
103
Figure 6-10: Input Meters Screen
104
Figure 6-9: Meters Summary Screen
104
Meters
104
Figure 6-11: Bypass Meters Screen
105
Figure 6-12: Output Meters Screen
105
Figure 6-13: Input Meters Detail Screen
106
Figure 6-14: Online Mode Metering Method Option Screen
106
Figure 6-15: Select Source Screen
106
Figure 6-16: Battery Meters Screens
107
Figure 6-17: Battery Voltage Screens
107
Figure 6-18: Battery Current Screens
107
Controls
108
Figure 6-19: System Controls Screen
108
Figure 6-20: UPS Controls Screen
108
Figure 6-21: Module Controls Screen
109
Figure 6-22: Module Control Detail Screen
109
Figure 6-23: Turn on Charger Confirmscreen
109
Figure 6-24: Energy Advantage Architecture (EAA) Screen
110
Figure 6-25: Enable ESS Confirmscreen
110
Figure 6-26: Enable VMMS Confirmscreen
110
Figure 6-27: Enable ABM Confirmscreen
111
Figure 6-28: Clear Alarms Confirmscreen
111
Figure 6-29: UPS MIMIC Screen
111
Mimics
111
Figure 6-30: UPS Module Map Screen
112
Figure 6-31: System Overview Screen
112
Figure 6-32: ESS Screen
112
Figure 6-33: System Events Screen
113
Logs
113
Figure 6-34: System Log Screen
114
Figure 6-35: Active Event Detail Screen
114
Figure 6-36: Service Log Screen
115
Figure 6-37: Change Log Screen
115
Figure 6-38: Statistics Data Detail Screen
116
Figure 6-39: User Screen Screen
116
Settings
116
Statistics
116
Figure 6-40: Configuration Options Screen
117
Figure 6-41: Prompt for Level 3 Password Screen
117
System Control Instructions
118
Starting the UPS System in Double Conversion Mode
118
Starting the UPS System in Bypass Mode
118
Transfer from Double Conversion Mode to Bypass Mode
119
Transfer from Bypass to Double Conversion Mode
119
Transfer from Double Conversion Mode to Energy Saver System Mode
120
Transfer from Energy Saver System Mode to Double Conversion Mode
120
UPS System and Critical Load Shutdown
120
Energizing the Critical Load
121
UPS Control Instructions
122
Starting a Single UPS
122
UPS Shutdown
122
Enabling and Disabling the Battery Charger
123
UPM Control Instructions
123
Adding/Reducing/Replacing Modules Online
123
Figure 6-42: UPM Module Location
125
Starting the Upms
126
UPM Shutdown
126
Using the Remote Emergency Power-Off Switch
127
Transfer the UPS from Double Conversion Mode to Maintenance Bypass Mode
128
Figure 6-43: Double Conversion Mode
128
Figure 6-44: Maintenance Bypass Mode
128
Transfer UPS from Maintenance Bypass to Double Conversion Mode
129
Figure 6-45: Maintenance Bypass Mode
129
Figure 6-46: Double Conversion Mode
129
Chapter 7 UPS MAINTENANCE
130
Important Safety Instructions
130
Performing Preventive Maintenance
131
DAILY Maintenance
131
MONTHLY Maintenance
131
PERIODIC Maintenance
131
ANNUAL M Aintenance
132
BATTERY Maintenance
132
Recycling the Used UPS or Batteries
132
Maintenance Training
132
Figure 7-1: WEEE Symbol
132
Figure 7-2: Recycling Batteries Symbol
132
Chapter 8 TECHNICAL DATA
133
Standards
133
Table 8-1: Standards
133
UPS System Input
134
Table 8-2: UPS System Input
134
UPS System Output
135
Table 8-3: UPS System Output
135
Battery Specification
136
Table 8-4: Battery Specification
136
UPS Environmental Specifications
137
Table 8-5: UPS Environmental Specifications
137
Chapter 9 WARRANTY
138
Chapter 10 INSTALLATION CHECKLIST
139
Chapter 11 APPENDIX A: USER SETTINGS
141
Table 11-1: User Settings
141
Table 11-2: Config Settings
141
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