Delta Electronics VFD022E21A Manuals

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Delta Electronics VFD022E21A User Manual

Delta Electronics VFD022E21A User Manual (364 pages)

VFD-e High Performance/Flexible Options/Micro Type AC Motor Drives

Brand: Delta Electronics | Category: DC Drives | Size: 6.05 MB

Table of Contents

Safety Information
4
Table of Contents
6
Caution
14
Chapter 1 Introduction

14
- Receiving and Inspection
  15
  - Nameplate Information
    15
  - Model Explanation
    15
  - Series Number Explanation
    16
  - Drive Frames and Appearances
    16
    
    0.25-2HP/0.2-1.5Kw (Frame A) View
    16
    
    Product View
    16
    
    1-15HP/0.75-11Kw (Frame B&C) View
    17
    
    Internal Structure
    17
    
    RFI Jumper Location
    18
    
    RFI Jumper Information
    19
  - Remove Instructions
    19
    
    Remove Extension Card
    20
    
    Remove Fan
    20
    
    Remove Keypad
    20
    
    Remove RST Terminal Cover, Remove UVW Terminal Cover
    20
- Preparation for Installation and Wiring
  21
  - Ambient Conditions
    21
    
    Minimum Mounting Clearances
    21
    
    For VFD-E-P Series: Heat Sink System Example
    22
    
    Frame B and C Mounting Clearances
    22
    
    Installation with Metal Separation
    23
    
    Installation Without Metal Separation
    23
    
    DC-Bus Sharing: Connecting the DC-Bus of the AC Motor Drives in Parallel
    24
- Dimensions
  25
  - Dimensions for VFD-E-P Series
    26
  - General Wiring Information
    28
  - Applicable Codes
    28
Chapter 2 Installation and Wiring

28
Chapter 3 Keypad and Start up

50
- Operation Method
  51
- Trial Run
  52
- Trial Run by Using Optional Digital Keypad
  53
Chapter 4 Parameters

54
- Summary of Parameter Settings
  55
- Parameter Settings for Applications
  85
- Description of Parameter Settings
  90
  - Group 0: User Parameters
    90
  - Rated Current Display of the AC Motor Drive
    90
  - Parameter Reset
    90
  - Start-Up Display Selection
    91
  - Content of Multi-Function Display
    91
  - User Defined Coefficient K
    92
  - Power Board Software Version
    92
  - Control Board Software Version
    93
  - Password Input
    93
  - Password Set
    93
  - Password Decode Flow Chart
    93
  - Control Method
    94
  - 50Hz Base Voltage Selection
    94
  - Basic Parameters
    95
  - Maximum Output Frequency (Fmax)
    95
  - Maximum Voltage Frequency (Fbase) (Motor 0)
    95
  - Maximum Output Voltage (Vmax) (Motor 0), MID-Point Frequency (Fmid) (Motor 0)
    95
  - MID-Point Voltage (VMID) (Motor 0)
    96
  - Minimum Output Frequency (Fmin) (Motor 0)
    96
  - Minimum Output Voltage (Vmin) (Motor 0)
    96
  - Output Frequency Upper Limit
    96
  - Output Frequency Lower Limit
    97
  - Acceleration Time
    97
  - Deceleration Time
    97
  - Accel/Decel Time Unit
    97
  - Jog Acceleration Time
    98
  - Jog Deceleration Time
    98
  - Jog Frequency
    99
  - Auto-Acceleration / Deceleration
    99
  - Acceleration S-Curve
    100
  - Deceleration S-Curve
    100
  - Delay Time
    101
  - Maximum Voltage Frequency (Fbase) (Motor 1)
    102
  - Maximum Output Voltage (Vmax) (Motor 1)
    102
  - MID-Point Voltage (VMID)
    102
  - Minimum Output Frequency (Fmin)
    102
  - Operation Method Parameters
    103
  - MID-Point Frequency (Fmid)
    103
  - Source of First Master Frequency Command
    103
  - Source of Second Master Frequency Command
    103
  - Source of First Operation Command
    104
  - Combination of the First and Second Master Frequency Command
    104
  - Stop Method
    105
  - PWM Carrier Frequency Selections
    106
  - Mounting Method
    107
  - Motor Direction Control
    108
  - Line Start Lockout
    109
  - Loss of ACI Signal (4-20Ma)
    111
  - Up/Down Mode
    111
  - Accel/Decel Rate of Change of UP/DOWN Operation with Constant Speed
    111
  - Keypad Frequency Command
    112
  - Communication Frequency Command
    112
  - The Selections for Saving Keypad or Communication Frequency Command
    112
  - Initial Frequency Selection
    112
  - Display the Master Freq Command Source
    113
  - Display the Operation Command Source
    113
  - Output Function Parameters
    114
  - Multi-Function Output Relay (RA1, RB1, RC1)
    114
  - Multi-Function Output Terminal MO1
    114
  - Desired Frequency 1 Attained
    115
  - Desired Frequency 2 Attained
    115
  - Analog Output Signal (AFM)
    116
  - Analog Output Gain
    116
  - Terminal Count Value
    117
  - Preliminary Count Value
    117
  - EF Active When Terminal Count Value Attained
    117
  - Fan Control
    118
  - The Digital Output Used by PLC (NOT for VFD*E*C Models)
    118
  - The Analog Output Used by PLC (NOT for VFD*E*C Models)
    119
  - Brake Release Frequency
    120
  - Brake Engage Frequency
    120
  - Display the Status of Multi-Function Output Terminals
    120
  - Input Function Parameters
    122
  - Keypad Potentiometer Bias
    122
  - Keypad Potentiometer Gain
    122
  - Keypad Potentiometer Negative Bias, Reverse Motion Enable/Disable
    122
  - Example: Use of Bias and Gain for Use of Full Range
    123
  - Example: Use of 0-5V Potentiometer Range Via Gain Adjustment
    123
  - Example: Use of Negative Bias in Noisy Environment
    124
  - Example: Use of Negative Bias in Noisy Environment and Gain Adjustment to Use Full Potentiometer Range
    124
  - Example: Use of 0-10V Potentiometer Signal to Run Motor in FWD and REV Direction
    124
  - Example: Use Negative Slope
    125
  - Minimum AVI Voltage
    125
  - Minimum AVI Frequency (Percentage of Pr.01.00)
    125
  - Minimum ACI Current
    125
  - Maximum ACI Current
    126
  - ACI Terminal Mode Selection
    126
  - Minimum AVI2 Voltage
    126
  - Maximum AVI2 Frequency (Percentage of Pr.1-00)
    126
  - Multi-Function Input Terminal (MI1, MI2) 2-Wire/ 3-Wire Operation Control Modes
    127
  - Analog Input
    127
  - Multi-Function Input Terminal
    128
  - Accel/Decel Time Selection
    132
  - Multi-Speed Via External Terminals
    132
  - Multi-Function Input Contact Selection
    133
  - Digital Terminal Input Debouncing Time
    134
  - The Digital Input Used by PLC (NOT for VFD*E*C Models)
    135
  - The Analog Input Used by PLC (NOT for VFD*E*C Models)
    136
  - Display the Status of Multi-Function Input Terminal
    137
  - Internal/External Multi-Function Input Terminals Selection
    138
  - Internal Terminal Status
    139
  - Multi-Step Speeds Parameters
    141
  - Protection Parameters
    143
  - Over-Voltage Stall Prevention
    143
  - Over-Current Stall Prevention During Acceleration
    144
  - Over-Current Stall Prevention During Operation
    144
  - Over-Torque Detection Mode (OL2)
    145
  - Over-Torque Detection Level (OL2)
    145
  - Over-Torque Detection Time (OL2)
    145
  - Electronic Thermal Overload Relay Selection (OL1)
    146
  - Electronic Thermal Characteristic
    146
  - Present Fault Record
    147
  - Fifth most Recent Fault Record
    147
  - Motor Parameters
    149
  - Motor Rated Current (Motor 0)
    149
  - Motor No-Load Current (Motor 0)
    149
  - Torque Compensation (Motor 0), Slip Compensation (Used Without PG) (Motor 0)
    149
  - Motor Parameters Auto Tuning
    150
  - Motor Line-To-Line Resistance R1 (Motor 0)
    150
  - Motor Rated Slip (Motor 0)
    151
  - Slip Compensation Limit
    151
  - Slip Compensation Time Constant
    151
  - Accumulative Motor Operation Time (Day)
    151
  - Motor PTC Overheat Warning Level
    153
  - Motor PTC Overheat Reset Delta Level
    153
  - Treatment of the Motor PTC Overheat
    153
  - Input Debouncing Time of the PTC Protection
    154
  - Motor Rated Current (Motor 1)
    154
  - Motor Line-To-Line Resistance R1 (Motor 2)
    154
  - Motor Rated Slip (Motor 2)
    154
  - Motor Pole Number (Motor 2)
    155
  - Motor Rated Current (Motor 3)
    155
  - Motor No-Load Current (Motor 3)
    155
  - Motor Pole Number (Motor 3)
    155
  - Special Parameters
    156
  - DC Brake Current Level
    156
  - DC Brake Time During Start-Up
    156
  - DC Brake Time During Stopping, Start-Point for DC Brake
    156
  - Momentary Power Loss Operation Selection
    157
  - Maximum Allowable Power Loss Time
    157
  - Base Block Speed Search
    157
  - Speed Search with Last Output Frequency Downward Timing Chart
    158
  - Speed Search with Minimum Output Frequency Upward Timing Chart
    158
  - Baseblock Time for Speed Search (BB)
    159
  - Current Limit for Speed Search
    159
  - Skip Frequency 1 Upper Limit
    159
  - Skip Frequency 1 Lower Limit
    159
  - Skip Frequency 2 Lower Limit
    160
  - Skip Frequency 3 Lower Limit
    160
  - Auto Restart after Fault
    160
  - Auto Reset Time at Restart after Fault
    160
  - Automatic Energy-Saving
    161
  - Automatic Voltage Regulation (AVR)
    161
  - Software Brake Level (the Action Level of the Brake Resistor)
    162
  - Compensation Coefficient for Motor Instability
    162
  - OOB Sampling Time, Number of OOB Sampling Times
    162
  - OOB Average Sampling Angle
    162
  - DEB Function
    163
  - DEB Return Time
    163
  - Communication Parameters
    165
  - Communication Address
    165
  - Transmission Speed
    165
  - Transmission Fault Treatment
    165
  - Time-Out Detection
    166
  - Communication Protocol
    166
  - Data Format - 10-Bit Character Frame (for ASCII)
    167
  - Communication Data Frame
    168
  - 11-Bit Character Frame (for RTU)
    168
  - Address (Communication Address)
    169
  - 06H: Single Write, Write Single Data to Register
    171
  - 08H: Loop Detection
    172
  - 10H: Write Multiple Registers (Write Multiple Data to Registers)
    173
  - Check Sum
    174
  - Steps for Calculation of CRC (Cyclical Redundancy Check)
    175
  - Address List
    176
  - Exception Response
    179
  - The Explanation of Exception Codes
    180
  - Communication Program of PC
    180
  - Response Delay Time
    182
  - Transmission Speed for USB Card
    182
  - Communication Protocol for USB Card
    182
  - Transmission Fault Treatment for USB Card
    183
  - Time-Out Detection for USB Card
    184
  - COM Port for PLC Communication (NOT for VFD*E*C Models)
    184
  - PID Control
    185
  - PID Set Point Selection
    185
  - Input Terminal for PID Feedback
    185
  - Proportional Gain (P)
    185
  - Integral Time (I)
    186
  - Derivative Control (D)
    186
  - Upper Bound for Integral Control
    186
  - Primary Delay Filter Time
    187
  - PID Output Frequency Limit
    187
  - PID Feedback Signal Detection Time
    187
  - Treatment of the Erroneous Feedback Signals (for PID Feedback Error)
    187
  - Gain over the PID Detection Value
    188
  - Source of PID Set Point
    188
  - Detection Time of PID Offset
    188
  - Wakeup Frequency
    188
  - Minimum PID Output Frequency Selection
    190
  - Multi-Function Input/Output Parameters for Extension Card
    191
  - Multi-Function Output Terminal MO7/RA7
    191
  - Multi-Function Input Terminal (MI12)
    193
  - Analog Input/Output Parameters for Extension Card
    197
  - AI1 Function Selection
    197
  - AI1 Analog Signal Mode
    197
  - Max. AVI3 Input Voltage
    197
  - Max. AVI3 Scale Percentage
    198
  - AI2 Function Selection
    198
  - Max. ACI2 Scale Percentage
    198
  - AI2 Analog Signal Mode
    198
  - Min. AVI4 Input Voltage
    199
  - Min. AVI4 Scale Percentage
    199
  - Max. ACI3 Input Current
    199
  - Max. ACI3 Scale Percentage
    199
  - AO1 Terminal Analog Signal Mode
    200
  - AO1 Analog Output Signal
    200
  - AO1 Analog Output Gain
    200
  - Ao2Terminal Analog Signal Mode
    201
  - AO2 Analog Output Signal
    201
  - AO2 Analog Output Gain
    201
  - PG Function Parameters for Extension Card
    202
  - PG Input
    202
  - PG Pulse Range
    202
  - Motor Pole Number (Motor 0)
    202
  - Integral Gain (I)
    203
  - Speed Control Output Frequency Limit
    203
  - Speed Feedback Display Filter
    203
  - Time for Feedback Signal Fault
    203
  - Treatment of the Feedback Signal Fault
    204
  - Source of the High-Speed Counter (NOT for VFD*E*C Models)
    204
- Different Parameters for VFD*E*C Models
  205
- Over Current (OC)
  212
Chapter 5 Troubleshooting

212
- Ground Fault
  213
- Over Voltage (OV)
  213
- Low Voltage (Lv)
  214
- Over Heat (OH)
  215
- Overload
  215
- Keypad Display Is Abnormal
  216
- Phase Loss (PHL)
  216
- Motor Cannot Run
  217
- Motor Speed Cannot be Changed
  218
- Motor Stalls During Acceleration
  219
- The Motor Does Not Run as Expected
  219
- Electromagnetic/Induction Noise
  220
- Environmental Condition
  220
- Affecting Other Machines
  221
  - High Harmonics at Power Side
    221
  - Motor Temperature Rises
    221
  - Common Problems and Solutions
    222
Chapter 6 Fault Code Information and Maintenance

222
- Reset
  227
- Maintenance and Inspections
  227
  - Daily Inspection
    227
  - Periodic Inspection
    227
  - Periodical Maintenance
    228
  - Ambient Environment
    228
  - Voltage
    228
  - Keypad
    229
  - Mechanical Parts
    229
  - Main Circuit
    229
  - Terminals and Wiring of Main Circuit
    230
  - DC Capacity of Main Circuit
    230
  - Resistor of Main Circuit
    230
  - Transformer and Reactor of Main Circuit
    231
  - Magnetic Contactor and Relay of Main Circuit
    231
  - Printed Circuit Board and Connector of Main Circuit
    231
  - Cooling Fan of Cooling System
    232
  - Ventilation Channel of Cooling System
    232
Appendix A Specifications

234
- General Specifications
  235
Appendix B Accessories

238
- B.1 All Brake Resistors & Brake Units Used in AC Motor Drives
  238
- B.1.1 Dimensions and Weights for Brake Resistors
  241
- B.2 No-Fuse Circuit Breaker Chart
  245
- B.3 Fuse Specification Chart
  246
- B.4 AC Reactor
  247
- B.5 Zero Phase Reactor (RF220X00A)
  251
- B.6 Remote Controller RC-01
  252
- VFD-E Programming
  252
- B.7 Pu06
  253
- B.8 Kpe-Le02
  255
- B.9 Extension Card
  259
  - B.9.1 Relay Card
    259
  - B.9.2 Digital I/O Card
    260
  - B.9.3 Analog I/O Card
    260
  - B.9.4 Communication Card
    260
  - B.9.5 Speed Feedback Card
    261
- B.10 Fieldbus Modules
  261
  - B.10.1 Devicenet Communication Module (CME-DN01)
    261
    
    B.10.1.1 Panel Appearance and Dimensions
    261
    
    B.10.1.2 Wiring and Settings
    262
    
    B.10.1.3 Mounting Method
    262
    
    B.10.1.4 Power Supply
    263
    
    B.10.1.5 Leds Display
    263
  - B.10.2 Lonworks Communication Module (CME-LW01)
    263
    
    B.10.2.1 Introduction
    264
    
    B.10.2.2 Dimensions
    264
    
    B.10.2.3 Specifications
    264
    
    Dimensions - Device CME-LW01
    264
    
    Introduction - Device CME-LW01
    264
    
    Specifications - Device CME-LW01
    264
    
    B.10.2.4 Wiring
    265
    
    B.10.2.5 LED Indications
    265
    
    LED Indications - Device CME-LW01
    265
    
    Wiring - Device CME-LW01
    265
  - B.10.3 Profibus Communication Module (CME-PD01)
    265
    
    B.10.3.1 Panel Appearance
    266
    
    Panel Appearance (Profibus Communication Module (CME-PD01))
    266
    
    B.10.3.2 Dimensions
    267
    
    B.10.3.3 Parameters Settings in VFD-E
    267
    
    B.10.3.4 Power Supply
    267
    
    B.10.3.5 PROFIBUS Address
    267
    
    Dimensions (Profibus Communication Module (CME-PD01))
    267
    
    Power Supply (Profibus Communication Module (CME-PD01))
    267
    
    B.10.4 CME-COP01 (Canopen)
    268
    
    B.10.4.1 Product Profile
    268
    
    B.10.4.2 Specifications
    268
    
    Canopen Connection
    268
    
    B.10.4.3 Components
    269
    
    Communication
    269
    
    Environmental Specifications
    269
    
    Pin Definition on Canopen Connection Port
    269
    
    B.10.4.4 LED Indicator Explanation & Troubleshooting
    270
    
    MAC ID Setting
    270
    
    MKE-DRA Diagrams
    272
  - B.11 DIN Rail
    272
    
    B.11.1 Mke-Dra
    272
    
    B.11.2 Mke-Drb
    273
    
    B.11.3 Mke-Ep
    273
    
    MKE-DRB Diagrams
    273
    
    MKE-EP - EMC Earthing Plate for Shielding Cable
    273
Appendix C How to Select the Right AC Motor Drive

276
- C.1 Capacity Formulas
  277
- C.2 General Precaution
  279
  - Parameter Settings Note
    279
  - Selection Note
    279
- C.3 How to Choose a Suitable Motor
  280
  - Standard Motor
    280
  - Special Motors
    281
  - Motor Torque
    282
  - Power Transmission Mechanism
    282
Appendix D How to Use PLC Function

284
- D.1 PLC Overview
  284
  - D.1.1 Introduction
    284
  - D.1.2 Ladder Diagram Editor – Wplsoft
    284
- D.2 Start-Up
  285
  - D.2.1 the Steps for PLC Execution
    285
  - D.2.2 Device Reference Table
    286
  - D.2.3 Wplsoft Installation
    287
  - D.2.4 Program Input
    288
- D.2.5 Program Download
  288
- D.2.6 Program Monitor
  289
- D.2.7 the Limit of PLC
  289
- D.3 Ladder Diagram
  291
- D.4 PLC Devices
  302
- D.5 Commands
  311
  - D.5.1 Basic Commands
    311
  - D.5.2 Output Commands
    312
  - D.5.3 Timer and Counters
    312
    
    D.5.4 Main Control Commands
    312
    
    D.5.5 Rising-Edge/Falling-Edge Detection Commands of Contact
    312
    
    D.5.6 Rising-Edge/Falling-Edge Output Commands
    313
    
    D.5.7 End Command
    313
    
    D.5.8 Explanation for the Commands
    313
    
    Load a Contact
    313
    
    Load B Contact
    313
    
    Series Connection- a Contact
    314
    
    Parallel Connection- a Contact
    315
    
    Series Connection- B Contact
    315
    
    Parallel Connection- B Contact
    316
    
    Series Connection (Multiple Circuits)
    316
    
    Parallel Connection (Multiple Circuits)
    317
    
    Store the Current Result of the Internal PLC Operations
    317
    
    Reads the Current Result of the Internal PLC Operations
    318
    
    Inverting Operation
    319
    
    Output Coil
    319
    
    Clear the Contacts or the Registers
    320
    
    Latch (ON)
    320
    
    16-Bit Timer
    321
    
    16-Bit Counter
    322
    
    Master Control Start/Reset
    322
    
    Falling-Edge Detection Operation
    324
    
    Rising-Edge Detection Operation
    324
    
    Falling-Edge Series Connection
    325
    
    Rising-Edge Series Connection
    325
    
    Falling-Edge Parallel Connection
    326
    
    Rising-Edge Parallel Connection
    326
    
    Falling-Edge Output
    327
    
    Rising-Edge Output
    327
    
    D.5.9 Description of the Application Commands
    328
    
    Program End
    328
    
    Compare
    329
    
    D.5.10 Explanation for the Application Commands
    329
    
    Zone Compare
    331
    
    Move
    332
    
    Block Move
    333
    
    Addition
    334
    
    Subtraction
    336
    
    Multiplication
    337
    
    Division
    338
    
    Increment
    338
    
    Decrement
    339
    
    Rotate to the Left
    340
    
    Rotate to the Right
    340
    
    Compare (for High-Speed Counter)
    341
    
    D.5.11 Special Application Commands for the AC Motor Drive
    341
    
    Read the AC Motor Drive’s Parameters
    343
    
    Write the AC Motor Drive’s Parameters
    344
    
    PID Control for the AC Motor Drive
    345
    
    Operation Control of the AC Motor Drive
    346
  - D.6 Error Code
    348
  - Error Code Table
    348
Appendix E Canopen Function

350
- E.1 Overview
  351
  - E.1.1 Canopen Protocol
    351
  - E.1.2 RJ-45 Pin Definition
    352
  - E.1.3 Pre-Defined Connection Set
    352
  - E.1.4 Canopen Communication Protocol
    353
    
    E.1.4.1 NMT (Network Management Object)
    353
    
    E.1.4.2 SDO (Service Data Object)
    355
    
    E.1.4.3 PDO (Process Data Object)
    356
    
    E.1.4.4 EMCY (Emergency Object)
    358
    
    Definition of Index
    359
- E.2 How to Control by Canopen
  362
- Flow Chart for Status Switch
  363

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