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Danfoss pved-cl Manuals
Manuals and User Guides for Danfoss pved-cl. We have
2
Danfoss pved-cl manuals available for free PDF download: Operation Manual, Technical Information
Danfoss pved-cl Operation Manual (116 pages)
ectro-hydraulic steering version 1.38
Brand:
Danfoss
| Category:
Controller
| Size: 4 MB
Table of Contents
Table of Contents
3
Contents
8
General Information
8
Definitions and Abbreviations
8
Reference Documents
8
Introduction to Electrohydraulic Steering
8
EH Steering Valve
8
EHPS Steering Valve Piloted with Electric Actuator PVE And/Or Steering Unit
9
PVG 32 Proportional Valve
9
PVG 100 Proportional Valve
9
Pved-Cl
10
Steering Possibilities
10
Input Devices/Controllers
10
Programs
10
Interface Overview
10
Application Examples
10
Wheel Loader
10
Tractor
11
CAN Interface
12
Bus Architecture Considerations
12
Power-Up
12
CAN-Bus Sensor Power-Up Synchronization
12
CAN-Bus Protocol
12
PVED-CL Input Interface
12
Output Interface
12
Battery
12
Actuator Position Sensor
13
Functional Options Overview
13
Safety Considerations
14
On-Road Operation
14
Vehicle Speed Sensor
14
Closed-Loop Operation
14
Analogue Input Sensors (Joystick or Wheel Angle Sensor)
14
Risk Assessment
15
Configuration and Adjustment
16
Parameter Tuning Process
16
Changing Default Parameters
16
System Parameters
16
Steering Device Parameters
16
Program Parameters
17
Indexing Parameter
17
Reading and Writing Parameters
18
Program Transition Control
19
System State
19
Select Program/Program Transition
19
Program Transition Acknowledge
19
How Does the PVED Work
19
Electronic Control Unit
20
Solenoid Valve Bridge
20
Control Principle
20
Inductive Transducer, LVDT (Linear Variable Differential Transformer)
21
Integrated Pulse Width Modulation
21
Led
21
Technical Specification
22
Technical Data
22
Installation
23
Connector Interface
23
Valve Interface
23
Valve Calibration Objectives
23
Dead-Band Crossing
24
Valve Types Overview
24
Valve Transfer Function
24
Valve Interface Parameters
25
Valve Calibration Methods
26
Method 1: Conservative Software Dead-Band Values
26
Example: Determine the General Software Dead-Bands for a Series of PVED-CL / EH Valve with a Dynamic Spool
26
Method 2: Manual Software Dead-Band Calibration
26
Method 3: Valve Auto-Calibration
27
Preconditions
27
Valve Auto-Calibration Command Parameters
27
Valve Auto-Calibration Procedure
28
Suggested Valve Auto-Calibration Command Values
29
Valve Auto-Calibration Quick-Guide
29
Valve Auto-Calibration Procedure
29
Parameter Tuning Order
29
Verification of Auto-Calibration Result Stability
30
Verification of the Open-Loop Performance
30
Verification of the Closed-Loop Performance
30
Logging and Monitoring
30
Explanation
31
Mapping a Steering Device
31
Only One Signal Per Analogue Channel Can be Acquired
32
Analogue Interface
32
AD Signal Interface Requirements
33
Scaling Analogue Signals
33
Linear Transfer Characteristic (3-Point)
33
Non-Linear Transfer Characteristic (5-Point)
34
Scenario
34
Steering Actuator Position Signal
34
Analogue Input Drift Compensation
35
Transmitting the Voltage Readings on CAN
35
Steering Device Transition
36
Threshold Definition
36
Define the Maximum Steering Motion Speed
36
Define the Steering Motion Threshold
37
Steering Wheel Sensor Noise Gate
38
Retrieving Steering Device Information
38
Example
38
Steering by Steering Wheel - Open Loop
39
Acquire the Signals
39
Functionality Tree
39
Open Loop Control
39
Select the Control Principle
40
Apply Backlash
40
Set-Point Transfer Function
40
Steering Sensitivity
41
Select a Fixed Sensitivity
42
Select a Sensitivity with Relation to Actuator Position
42
Select a Sensitivity with Relation to Vehicle Speed
43
Ramps (Anti-Jerk)
44
Ramps with Fixed Ramp Times
44
Example
45
Danfoss | May
45
Example
46
Select Ramps with Ramp Times Related to Vehicle Speed
46
Example
48
Anti-Jerk Ramp Parameter Tuning Guide
49
Soft (Cushion) End-Stop
49
Main Spool Dead-Band Control Function
50
Dead-Band Jump Control
50
Dead-Band Hold and Proportional Control
50
Responding to Flow Requests after Tolsout
50
Magnetic Valve Control
50
Steering by Steering Wheel - Closed Loop
52
Functionality Tree
52
Select the Control Principle
53
Acquire the Signals
53
Apply Backlash
53
Steering Sensitivity
53
Select a Fixed Steering Sensitivity
54
Select a Sensitivity with Relation to Vehicle Speed
54
Create the Set-Point
55
Closing the Loop
56
Feed-Forward
56
Steady State Error
56
To Achieve Steady State Accuracy
56
Proportional Band
56
Steering Wheel Knob Position Control
57
What Makes the Steering Wheel Drift
58
Eliminate Noise Due to Frequent Pressure Build-Up
58
Magnetic Valve Control
58
Steering by High Priority Steering Device - Open Loop
60
Functionality Tree
60
Select the Control Principle
60
Acquire the Signals
61
Set-Point Transfer Function
61
Steering Sensitivity
62
Select a Fixed Sensitivity
62
Select a Sensitivity with Relation to the Actuator Position
63
Select a Sensitivity with Relation to Vehicle Speed
63
Ramps (Anti-Jerk)
64
Select Ramps with Fixed Ramp Times
65
Example
65
Example
66
Select Ramps with Ramp Time Related to Vehicle Speed
66
Example
68
Anti-Jerk Ramp Parameter Tuning Guide
69
Soft (Cushion) End-Stop
69
Spool Dead-Band Hold Control Function
70
Dead-Band Jump Control
70
Dead-Band Hold and Proportional Control
71
Responding to Flow Requests after Tolsout
71
Magnetic Valves off Control
71
Resolving a Steering Control Conflict
71
Steering by High Priority Steering Device - Closed Loop
72
Functionality Tree
72
Tracking
72
Select the Control Principle
73
Acquire the Signals
73
Create the Set Point
73
Closing the Loop
74
Eliminate Noise Due to Frequent Pressure Build-Up
74
Magnetic Valves off Control
74
Resolving a Steering Control Conflict
75
High Priority Steering Device Enable/Disable Control
75
System Requirements
75
Device Diagnostic Operation
76
Enable or Disable Joystick Steering Device
76
Boot-Up State of Steering Device
76
Getting the Actual Enable/Disable Status of the Device
76
Steering by Low Priority Steering Device - Open Loop
77
Functionality Tree
77
Select the Control Principle
77
Acquire the Signals
78
Set-Point Transfer Function
78
Steering Sensitivity
79
Select a Fixed Sensitivity
79
Select a Sensitivity with Relation to the Actuator Position
80
Select a Sensitivity with Relation to Vehicle Speed
80
Ramps (Anti-Jerk)
81
Ramps with Fixed Ramp Times
82
Example
82
Example
83
Select Ramps with Ramp Time Related to Vehicle Speed
83
Example
85
Anti-Jerk Ramp Parameter Tuning Guide
86
Soft (Cushion) End-Stop
86
Spool Dead-Band Hold Control Function
87
Dead-Band Jump Control
87
Dead-Band Hold and Proportional Control
87
Responding to Flow Requests after Tolsout
87
Magnetic Valves off Control
88
Resolving a Steering Control Conflict
88
Steering by Low Priority Steering Device - Closed Loop
89
Steering by High Priority Steering Device - Closed Loop
89
Functionality Tree
89
Tracking
89
Select the Control Principle
90
Acquire the Signals
90
Create the Set Point
90
Closing the Loop
91
Eliminate Noise Due to Frequent Pressure Build-Up
91
Magnetic Valves off Control
92
Resolving a Steering Control Conflict
92
Low Priority Steering Device Enable/Disable Control
92
System Requirements
92
Device Diagnostic Operation
92
Enable or Disable Joystick Steering Device
93
Boot-Up State of Steering Device
93
Getting the Actual Enable/Disable Status of the Device
93
Contents
94
Auto-Steering
94
Guidance Commands
94
Calculating the Wheel Angle
94
Closing the Loop
94
Danfoss | May
94
Trimming the System
95
Noise Due to Frequent Pressure Build-Up
95
Select a Fixed Sensitivity
96
Vehicle Speed Dependent Sensitivity
96
Magnetic Valves off Control
97
Resolving a Steering Control Conflict
97
SASA Disengage Ability Check
97
Reduced State
99
Reduced Steering Functionality
99
High Priority Steering Device Fault
99
Low Priority Steering Device Fault
99
Vehicle Speed Sensor Fault
100
Steered Wheel Angle Sensor Fails
100
Diagnostic & Troubleshooting
101
Diagnostic
101
Example on Resolving a Fault
101
Solution
101
Troubleshooting
101
Typical Fault Sources
101
J1939 Diagnostic Interface
102
AD1 And/Or AD2 Short-Circuit
104
Missing CAN Sensor Set-Points
104
Redundant Wheel Angle Sensor Values Deviate too Much or CAN Sensor Set-Point Data out of Range
105
Steering Wheel Speed Plausibility Check Failure
105
Vehicle Speed CAN Sensor Data Plausibility Check Failure
105
Power Supply Voltage
106
Sensor Supply Voltage
106
Loss of Main Spool Control or Spool Position Plausibility Check Failure
106
Internal PVED-CL Error
106
LED Diagnostic
106
Appendix
107
System Parameters
107
Program Parameters
112
Steering Device Parameters
114
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Danfoss pved-cl Technical Information (40 pages)
Brand:
Danfoss
| Category:
Controller
| Size: 0 MB
Table of Contents
Table of Contents
3
Purpose of the Document
5
Conventions
5
Reference Documents
5
Definitions and Abbreviations
5
Communications
6
J1939/ISOBUS Compliance
6
Network Management Protocol (NMP)
6
Identification
6
Application Layer
6
Diagnostics
6
Proprietary Messages
7
11Bit ID Messages
8
Proprietary Protocol
9
General
9
Communication with Sensors and Steering Devices
9
Configuration
9
Secondary Configuration Device
10
Status
10
Control
10
Guidance
11
Diagnostics
13
Communication with Sensors and Steering Devices
14
Steering Wheel Absolute Angle and Speed
14
High Priority Steering Device Position
14
Low Priority Steering Device Position
14
Primary Steered Wheel Angle/Position
15
Redundant Steered Wheel Angle/Position
15
High Priority External Set-Point Controller
15
Vehicle Speed
15
Configuration
17
Getparameter
17
Getparameterresponse
17
Setparameter
17
Setparameterresponse
18
Restoredefaults
18
Restoredefaultsresponse
19
Commitdata
19
Commitdataresponse
20
Entercalibrationmode
20
Getcurrentmode
22
Getcurrentmoderesponse
22
Startstopstatus
22
Status
23
Startstopoperationstatus
24
Operationstatus
25
Timereport
26
Control
27
Setspoolposition
27
Setflow
27
Startvalveautocalibration
28
Valveautocalibrationstatus
29
Selectprogram
30
Selectprogramresponse
31
Disablesteeringdevice
31
Disablesteeringdevice Response
32
Guidance
33
Guidancesystemcommand
33
Guidancemachinestatus
33
Diagnostics (Proprietary)
35
Geterrorentry
35
Geterrorentryresponse
35
Clearerrorentries
36
Commit Error Code
37
Rev BA • July
38
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