Related Manuals for Pressure Seal Group PS 600
Summary of Contents for Pressure Seal Group PS 600
- Page 1 Pressure Seal Group Operator’s Manual Operator’s Manual PS 600 Folder and Sealer Telephone: +44 (0) 19 6273 5777 E-mail: service@pseal.co.uk Website: www.pressure-seal.com...
- Page 2 PS 600 This manual is protected under the Copyright Laws of the United Kingdom. All rights reserved. Reproduction of this material without the express written consent of Pressure Seal Systems Ltd is prohibited. PRESSURE SEAL SYSTEMS MAY MAKE IMPROVEMENTS AND OR CHANGES IN THE PRODUCT DESCRIBED IN THIS MANUAL AT ANY TIME AND WITHOUT NOTICE.
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Page 3: Table Of Contents
PS 600 Contents 1. Introduction General ........1 Which side is which? . - Page 4 PS 600 Sealing and stacking components ......11 Pressure bolts ....... . . 11 Sealing rollers.
- Page 5 PS 600 6. Cleaning the machine Cleaning procedure........39 7.
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Page 6: Introduction
1. Introduction General This folder/sealer produces finished mailable documents or "self-mailers" from cut-sheet Pressure Seal forms. In one smooth operation it folds and seals single sheets into self-mailers quickly and economically. Pressure activated cohesives provide an instantly secure seal on all sides of the form, whether you use a “C”, “V” or “Z” fold. Figure 1: Types of fold produced Features include: •... -
Page 7: Which Side Is Which
PS 600 1. Introduction Which side is which? The terms "in-feed", "out-feed", "operator side" and “non-operator side” are used throughout this manual to identify the sides of the machine. • The in-feed is the side into which the forms are loaded. -
Page 8: How To Use This Manual
PS 600 1. Introduction How to use this manual Here is a summary of what is contained in this manual and where: • Features (page 7) - describes the major components you use to set up and operate the machine. New operators should read this section to gain a basic understanding of how the machine works. -
Page 9: Safety Precautions
PS 600 1. Introduction Safety precautions Although the design of your folder/sealer includes safeguards for set-up and operation, you must adhere to the following precautions. No one should use the machine unless they have been trained to do so. Pressure Seal Systems Ltd accept no responsibility for unauthorized use. -
Page 10: Power Requirements
PS 600 1. Introduction Power requirements The machine must be operated from the type of power source indicated on the voltage setting label (see Figure 3). If you are unsure of the type of power available, consult your Pressure Seal representative or local power company. -
Page 11: If The Machine Is Damaged
PS 600 1. Introduction If the machine is damaged Unplug the machine from the wall outlet and refer servicing to qualified personnel under the following conditions: If the mains lead is damaged or frayed If liquid has been spilled into the machine... -
Page 12: Features
2. Features General This section guides you through the features of the folder/sealer. The component names introduced in this section are used throughout this manual. Please refer to Figure 4 below as you read about the features of the machine. Conveyor In-feed Bed Form Guides... -
Page 13: Folder Components
PS 600 2. Features Folder components Form feeder The forms are stacked between the form feed arms of the In-feed bed. Using positive air pressure to support the main body of the forms, the leading edge of the bottom form is sucked on to the feed roll, providing reliable single-sheet form feeding into the folding area. -
Page 14: Operator Controls
PS 600 2. Features Operator controls LCD display The forms counter on the LCD display indicates the number of forms in the current run (since it was last reset) and is zeroed by pressing the reset button (see Figure 5). -
Page 15: Off/Stop Button
PS 600 2. Features Off/Stop button Pressing the Off/Stop button stops the machine after the form currently being fed is processed. You can stop the machine at any time while forms are processing. + button ( Reserved for future use. -
Page 16: Power And Safety Components
PS 600 2. Features Power and safety components Mains lead The mains lead supplies electrical power to the machine. Rear cover The rear cover is located over the sealer rollers. Sealing and stacking components Pressure bolts These allow you to release the pressure on the sealing rollers for clearing mishandled forms. -
Page 17: Set-Up
3. Set-up Setting up the machine This section provides instructions for: • Removing the folding plates • Setting up the folder • Setting up the In-feed Bed • Setting up the conveyor Follow all the instructions in this section the first time you use the machine and whenever you need to process a different style of form. -
Page 18: Removing/Fitting The First Folding Plate
PS 600 3. Set-up Removing/fitting the first folding plate Lift the Folding Plate Cover and release the two Locking Arms (see Figure 6). Remove the Folding Plate by sliding it towards the rear of the machine. Fitting the Second Folding Plate is the reversal of the above procedure. -
Page 19: Removing/Fitting The Second Folding Plate
PS 600 3. Set-up Removing/fitting the second folding plate Lift and remove the Small Top Cover (see Figure 7) then raise the In-Feed Bed, ensuring it is locked into the upright position with the locking arm. Fold down the Front Panel, release the two Locking Arms and then slide the First Folding Plate out of the machine. -
Page 20: Setting Up The Folder
PS 600 3. Set-up Setting up the folder Once you've removed the top cover and folding plates (see pages and 15 respectively), setting up the machine’s folder is carried out as follows: Folding plates can be adjusted in situ. V fold set-up Refer to Figure 8. - Page 21 PS 600 3. Set-up Leading Edge To set the plates for a V fold, fit a Deflector Bar to one plate (see below) and set the required fold First Fold dimension on the other. Dimension Fold Perforation Dimension Setting Locking Knob...
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Page 22: C Fold Set-Up
PS 600 3. Set-up C fold set-up Refer to Figure 9. Measure the length of the folds required. Adjust the form stop for each folding plate to the measurement you determined previously in step 1 as follows: Loosen the locking knob at the centre of the form stop. - Page 23 PS 600 3. Set-up Leading Edge First Fold Dimension Second Fold Fold Perforations Dimension Second Fold Dimension Setting Locking Knob Fine Adjustment Form Stop Locking Knob Fine Second Fold Adjustment Plate Form Stop First Fold Plate First Fold Dimension Setting...
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Page 24: Z Fold Set-Up
PS 600 3. Set-up Z fold set-up Refer to Figure 9. Measure the length of the folds required. Adjust the form stop for each folding plate to the measurement you determined previously in step 1 as follows: Loosen the locking knob at the centre of the form stop. - Page 25 PS 600 3. Set-up Leading Edge First Fold Dimension Second Fold Fold Perforations Dimension Second Fold Dimension Setting Locking Knob Fine Adjustment Form Stop Locking Knob Fine Second Fold Adjustment Plate Form Stop First Fold Plate First Fold Dimension Setting...
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Page 26: Setting Up The In-Feed Bed
PS 600 3. Set-up Setting up the In-feed Bed Set up the in-feed bed as follows: Adjust so that air flow causes paper to float tightly on in-feed bed Seperator block should be approximately 4mm from mounting bar Close all air jets outside the... -
Page 27: Setting Up The Form Conveyor
PS 600 3. Set-up Setting up the form conveyor The form conveyor collects the forms from the out-feed and stacks them (either overlapping or separated) ready for removal. To fit and set-up the conveyor, proceed as follows: Clip the conveyor over the locating lip on the out-feed of the machine, plug it in to the mains output socket (see Figure 12) and turn it on. -
Page 28: Operation
4. Operation General Operating the machine is a simple three-step process: Verify the machine is set for the fold style required by the forms. Place the forms in the in-feed tray and adjust if necessary (see page 22). Start the machine. Apart from adjusting the fold plates and clearing mishandled forms, no internal adjustments should be made to the machine. -
Page 29: Loading Forms
PS 600 4. Operation Loading forms When you load forms make sure: • There are no mishandled forms in the folder or sealer (no error messages indicated on the LCD display - see Error Conditions on page 31). • All rubber and metal rollers are clean and free of foreign matter Fan the stack of forms to make sure they are not sticking together. -
Page 30: Starting Up And Testing The Machine
PS 600 4. Operation Starting up and testing the machine This procedure describes how to start up and test the machine to make sure it is ready to fold and seal your forms. Always perform this procedure at the start of each form processing session to ensure the best results. -
Page 31: Verifying Folder Settings
PS 600 4. Operation Verifying folder settings Momentarily press the On/Start button. The machine processes one form. Check the form for proper fold and seal. Check that the folds are in the proper place. • If the first fold is in the wrong place, adjust the first folding plate. -
Page 32: Processing Forms
PS 600 4. Operation Processing forms Before proceeding, make sure you have started up and tested the machine and that the test form is properly folded and sealed. Press the Reset button to zero the counter (if required). Press and hold the run switch for 2 seconds until the next form is processed. -
Page 33: Operation Errors
5. Operation Errors Error Conditions In the event of a problem existing that prevents the machine from operating, a suitable error message will be shown on the LCD display as follows: INFEED JAM: Paper cannot enter the machine correctly. Make sure that the infeed table is set up properly. -
Page 34: Clearing Mishandled Forms
PS 600 5. Operation Errors Clearing mishandled forms Jam in folder If the ‘Jam in folder’ error message is displayed, proceed as follows: Switch off the mains power and unplug from the mains and then remove the top cover (see page ). -
Page 35: Jam After Folder
PS 600 5. Operation Errors Jam after folder If the ‘Jam after folder’ error message is displayed, proceed as follows: Remove all forms from the in-feed tray. Momentarily press the run switch to eject the mishandled form out of the rollers. -
Page 36: Pressure Sealer Bolt Release
PS 600 5. Operation Errors Pressure sealer bolt release The pressure sealer bolts on the machine not only allow you to recover from severe form mishandling situations, they also provide accurate sealing pressure. The pressure on the sealing rollers can be relieved then reset to the original factory setting in the event mishandled forms lodge between the sealing rollers, stopping the machine processing. - Page 37 PS 600 5. Operation Errors Press and hold the stop button and press start. Folder/sealer jogs mishandled forms out of machine. When you are sure that all mishandled forms have been cleared, unplug the mains lead from the wall outlet.
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Page 38: Troubleshooting
PS 600 5. Operation Errors Troubleshooting The table below lists the possible causes and any corrective actions required for conditions that may occur with your machine. For conditions not covered below, contact your Pressure Seal Systems distributor. Condition Possible Cause... - Page 39 PS 300 5. Operation Errors Condition Possible Cause Corrective Action Forms are mishandled in the Dirty folding rollers. Clean rollers with cleaning folder or damaged during solution. See page 39. sealing. Folding roller adjusted Contact your Pressure Seal improperly or worn; sealing distributor for advice.
- Page 40 PS 600 5. Operation Errors Condition Possible Cause Corrective Action Forms are wrinkled or badly Forms not feeding squarely Adjust the form stop(s) to folded. against form stop(s). squarely deflect the forms; ensure the stop setting is identical on both scales.
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Page 41: Cleaning The Machine
6. Cleaning the machine Cleaning procedure The machine’s folding and sealing mechanisms should be cleaned in the following manner: To avoid leaving finger-marks on the machine’s internal rollers, it is recommended that disposable gloves are worn during cleaning. People susceptible to dust allergies may be more comfortable wearing a protective mask. - Page 42 PS 600 6. Cleaning the machine Wipe clean the surface of all the folding and sealing rollers using the moistened cloth. It will be necessary to rotate each roller, taking care not to let anything get caught between them. A moderate amount of effort may be required to turn the sealing rollers.
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Page 43: Specifications
7. Specifications Folder/Sealer Specifications Construction Formed sheet metal steel side frames with ABS shell Sealer Integral four-roller system Size 1150mm(L) x 630mm(W) x 1250mm(H) (excluding output tray of 115mm) Weight 222kg Power 110/230 V AC 10% 50/60 Hz 10.35 Amps running current Numa 6 power lead (USA only) Schuko power lead (Europe) Speed... -
Page 44: Feeder Capacity
PS 600 7. Specifications Feeder Capacity 500 sheets, bottom feed Noise 85dB Form Specification Sizes 203mm to 420mm long x up to 300mm wide Cut-sheet Fold Configuration Z, V and C folds Page 42 22-01-03 Iss. B. -
Page 45: Appendix A - Form Loading Guide
Appendix A - Form Loading Guide Many variables must be considered when setting up the folder/sealer, and loading forms for processing. These include the form design, type of fold and how the folded/sealed forms should be orientated when they reach the conveyor. Glued edge leading Settings Settings... -
Page 46: Appendix B - Form Curl
Appendix B - Form Curl Many variables must be considered when setting up the folder/sealer, and loading forms for processing. These include the form design, type of fold, condition of forms (if they are curled or not), and how the folded/sealed forms should be orientated when they reach the conveyor. -
Page 47: Service Visit Log
Service Visit Log Serial number: Engineer’s Customer’s Date Work done and comments signature signature Head Office: Pressure Seal House, 1 The Dean, New Alresford, Hampshire, SO24 9BQ Tel: +44 (0)19 6273 5777 Fax: +44 (0) 19 6273 4555 e-mail: service@pseal.co.uk Page 45 22-01-03 Iss.
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My Ps 600 while running seems to lose of power and slows down and stops not sure where or how to trouble shoot ? any ideas what the issue could be?