International VT 365 Service Manual
  1. Manuals
  2. Brands
  3. International Manuals
  4. Engine
  5. VT 365
  6. Service manual
International VT 365 Service Manual

International VT 365 Service Manual

2004-2006 model years
Hide thumbs Also See for VT 365:
Table of Contents

Advertisement

Quick Links

SERVICE MANUAL
INTERNATIONAL® VT 365
DIESEL ENGINE
2004-2006 Model Years
EGES-295-2
© 2006 International Truck and Engine Corporation
Printed in the United States of America

Advertisement

Table of Contents
loading

Related Manuals for International VT 365

Summary of Contents for International VT 365

  • Page 1 SERVICE MANUAL INTERNATIONAL® VT 365 DIESEL ENGINE 2004-2006 Model Years EGES-295-2 © 2006 International Truck and Engine Corporation Printed in the United States of America...

  • Page 3: Table Of Contents

    Appendix C – Special Service Tools................389 EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 4 ENGINE SERVICE MANUAL EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 5: Foreword

    EGES-240 VT 365 Engine Diagnostic Manual be altered. EGED-245 VT 365 Hard Start and No Start NOTE: Photo illustrations identify specific parts or Diagnostic Form assemblies that support text and procedures; other EGED-250 VT 365 Performance Diagnostics areas in a photo illustration may not be exact.

  • Page 6: Service Diagnosis

    Availability of current information for engine application and engine systems EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 7: Safety Information

    Protective measures • Wear protective glasses and safety shoes. EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 8 Do not over fill the fuel tank. Over fill creates a fire hazard. EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 9 Glow Plug Control System................... . .47 EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 10 ENGINE SYSTEMS EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 11: Engine Identification

    EPA. EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 12: Emission Label (2006) Model Year

    Figure 4 50 – State Exhaust Emissions Label technicians. (example) EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 13: Engine Description

    ENGINE SYSTEMS Engine Description Table 1 Engine Features and Specifications International® VT 365 engine features and specifications Engine Diesel, 4 cycle Configuration 4 OHV/1 Cam-in-Crankcase-V8 Displacement 365 cu. in (6.0L) Bore and stroke 95 mm x 105 mm (3.74 in x 4.134 in) Compression ratio 18.0:1...
  • Page 14 The VGT and air from the ECM. compressor use external oil lines. EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 15: Engine Component Locations

    12. Water pump pulley Fuel return Coolant outlet and thermostat EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 16 Exhaust Back Pressure (EBP) Camshaft Position (CMP) sensor sensor Glow plug harness EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 17 Turbocharger exhaust outlet Reinforcement ring Lifting eye (3) Exhaust tube assembly, right EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 18 Crankshaft Position (CKP) Power steering line sensor 10. Power steering pump EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 19 (MAP) sensor 11. VGT control valve 17. Lube oil fill EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 20: Engine Systems

    The Coolant System provides heat transfer for EGR gases and lubrication oil. EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 21: Air Management System (Ams)

    Left cylinder head Air inlet duct Left exhaust manifold Right cylinder head EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 22 Catalyzed Diesel Particulate Filter (CDPF) – • Variable Geometry Turbocharger (VGT) dependent on application EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 23: Air Flow Diagram

    This reduces nitrogen oxide (NOx) emissions manifold. and noise. EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 24: Charge Air Cooler (Cac)

    Charge Air Cooler Air outlet Charge Air Cooler Air inlet Radiator EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 25: Variable Geometry Turbocharger (Vgt)

    An additional benefit is lower exhaust emissions. Figure 15 VGT closed loop system EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 26: Exhaust Gas Recirculation (Egr) System

    Actuated vanes are mounted around the inside circumference of the turbine housing. A unison ring EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 27 Figure 19 EGR closed loop operation EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 28: Exhaust System

    • Exhaust manifolds • Turbocharger EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 29: Fuel Management System

    • Lubrication system • Fuel injectors • Fuel supply system EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 30: Injection Control Pressure (Icp) System

    EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 31 This is called an Open Loop Operation. Figure 23 ICP control EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 32: Fuel Injectors

    Spool valve (control valve) 10. Casenut 11. Fuel strainer (3) 12. Nozzle assembly EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 33 EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 34: Fuel Supply System

    (gear driven) Cylinder head (left) 11. Fuel filter prestrainer EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 35: Fuel System Schematic

    517 kPa (75 psi). EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 36 Water In Fuel (WIF) lamp on the instrument panel. EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 37: Lubrication System

    18. Oil regulator valve 12. Lower oil pan 19. Upper oil pan EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 38 The crankshaft drives the inner rotor gear of the gerotor pump. EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 39 Push rod and rocker arms into the oil cooler base. • Piston cooling tubes EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 40 filter base back to the oil pan. • Crankshaft main bearings • Connecting rod bearings EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 41: Cooling System

    Water pump Oil cooler (not serviced 10. Thermostat assembly separately) EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 42 EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 43: Electronic Control System

    ECM microprocessor can process. in the electronic control system. By comparing EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 44 The EGR drive module controls the DC motor in the EGR valve. EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 45: Injection Drive Module (Idm)

    ECM, the ECM sends a request to the IDM to do a EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 46: Engine And Vehicle Sensors

    Injection Control Pressure (ICP) (BAP) 18. EGR valve Exhaust Back Pressure (EBP) EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 47 Engine Coolant Temperature (ECT) The ECT sensor detects engine coolant temperature. EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 48 Barometric Absolute Pressure (BAP) intake manifold. The BAP sensor detects altitude. EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 49 The CKP is installed in the front right side of the lower crankcase. EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 50 APS is in the idle position. EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 51: Glow Plug Control System

    The ECM controls the WAIT TO START EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 52 ENGINE SYSTEMS EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 53: Mounting Engine On Stand

    Special Service Tools....................53 EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 54 MOUNTING ENGINE ON STAND EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 55 Use safety catches on the hoist Exhaust manifold hooks when lifting engine. Coolant drain plug EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 56: Mounting Engine On Stand

    (included with engine lift stand and Engine Stand Mounting Bracket). EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 57: Mounting Engine On Stand

    Table 3 Mounting Engine on Stand Description TOOL NUMBER Engine Stand Mounting Bracket ZTSE4507 EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 58 MOUNTING ENGINE ON STAND EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 59 Special Service Tools....................72 EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 60 ELECTRONICALLY CONTROLLED VARIABLE GEOMETRY TURBOCHARGER (VGT) EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 61: Description

    The ECM uses the EBP sensor to continuously all vanes move to the same position. Unison ring EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 62 Decreasing the pulse width will EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 63: Removal

    Figure 47 Retaining bolt for VGT control valve VGT control valve bracket Retaining bolt EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 64: Vgt And Components

    Lube oil fill extension tube Air inlet duct Air inlet duct clamp EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 65: Electronically Controlled Variable Geometry Turbocharger (Vgt)

    Figure 53 Oil supply tube for VGT to oil cooler cover assembly Oil supply tube Mounting bolt EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 66 15. Remove one M8 x 30 flange head bolt and spacer securing the VGT to the front of mounting bracket. EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 67 20. Remove four M8 x 20 VGT bracket bolts. Figure 59 Removal of oil drain tube for VGT EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 68 EGR cooler coolant inlet tube. Figure 62 VGT mounting bracket EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 69: Cleaning And Inspection

    NOTE: Replace VGT if blades are bent. Do not straighten bent wheel blades. EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 70: Check Free Rotation And Housing Rub

    EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 71: Installation

    Figure 68 VGT alignment dowels and bosses Alignment dowel Alignment boss EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 72 CAUTION: To prevent engine damage, prelubricate VGT bearings when installing the VGT. EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 73 Figure 74 Air inlet duct to VGT Air inlet duct EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 74: Control Valve (If Previously Removed)

    VGT control valve bracket Retaining bolt Figure 76 O-ring lubrication EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 75 VGT control valve VGT control valve connector VGT control valve bracket EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 76: Specifications

    Dial Indicator with Magnetic Base Obtain locally Intake Guard ZTSE4548 EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 77: Manifolds And Exhaust Gas Recirculation (Egr)

    Special Service Tools....................97 EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 78 MANIFOLDS AND EXHAUST GAS RECIRCULATION (EGR) EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 79: Component Exploded Views

    Figure 80 Intake manifold and gaskets Intake manifold Intake manifold gasket (2) EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 80: Exhaust Gas Recirculation Components

    Exhaust manifold (right) Shielded tube exhaust assembly (left side) Exhaust manifold (left) EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 81: Removal

    Figure 85 Tube fitting for EBP sensor EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 82: Right Exhaust Manifold And Tubing

    8-pin electrical connector exhaust tube assembly to the right exhaust manifold. EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 83 3. Turn the EGR valve counterclockwise. Figure 93 EGR valve puller installed EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 84: Intake Manifold And Egr Cooler

    2. Remove heat shield. EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 85 This aligns the detentes inside the coupling with the raised slide-off area of the coolant supply port. EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 86 (Table 9). Figure 99 V-clamp on EGR Cooler EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 87: Exhaust Gas Recirculation (Egr) Cooler

    16 bolt securing the EGR cooler to the intake manifold. EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 88: Cleaning, Inspection, And Testing

    Figure 103 EGR valve assembly Large O-ring Valve group O-rings (2) Common pintle shaft EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 89: Exhaust Gas Recirculation (Egr) Cooler

    4. Reinstall EGR cooler assembly, if leaks are not detected. If leaks are detected, install new cooler assembly. EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 90: Installation

    EGR cooler to the intake manifold. Install and hand tighten two M6 x 20 stud bolts. EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 91: Intake Manifold And Egr Cooler

    Figure 114 Intake manifold and EGR cooler assembly EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 92 Bolt (M6 x 95 dog point) (11) Bolt (M6 x 95) stud (5) EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 93 MANIFOLDS AND EXHAUST GAS RECIRCULATION (EGR) Figure 116 Torque sequence for intake manifold mounting bolts EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 94 (Table 8). feature on the oil cooler cover (Figure 118). EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 95: Exhaust Manifolds And Tubing

    4. Tighten bolts to the special torque (Table 8) and in the specified sequence (Figure 121). EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 96: Left Exhaust Manifold

    V-clamp. Do not tighten V-clamp. Figure 125 EBP sensor tube fitting EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 97 Exhaust tube assembly at right manifold See (Table 8) for special torque specifications. EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 98: Exhaust Gas Recirculation (Egr) Valve

    Figure 130 Insatallation of EGR valve M6 x 35 bolt EGR valve 8-pin electrical connector EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 99 5. Connect 8-pin electrical connector to EGR valve. the engine work area. EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 100: Appendix A - Specifications

    6 N·m (48 lbf·in) Apply anti-seize compound to bolt threads before assembly. EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

  • Page 101: Appendix C - Special Service Tools

    Intake Port Covers (cylinder heads) ZTSE4559 Pressure Test Adaptor (intake) ZTSE4554 Straightedge Obtain locally EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...
  • Page 102 MANIFOLDS AND EXHAUST GAS RECIRCULATION (EGR) EGES295-2 Read all safety instructions in the "Safety Information" section of this manual before doing any procedures. Follow all warnings, cautions, and notes. © 2006 International Truck and Engine Corporation...

Table of Contents