Brake Components; Torque Chart; Special Tools; Base Brakes - Jeep 1996 Grand Cherokee Service Manual

ZJ
SPECIFICATIONS (Continued)
Fig. 84 Park Brakeshoe Adjustment
approved for usage in the vehicle brake system. Use
only Mopar brake fluid or an equivalent from a
tightly sealed container.
CAUTION: Never use reclaimed brake fluid or fluid
from an container which has been left open. An
open container will absorb moisture from the air
and contaminate the fluid.
CAUTION: Never use any type of a petroleum-
based fluid in the brake hydraulic system. Use of
such type fluids will result in seal damage of the
vehicle brake hydraulic system causing a failure of
the vehicle brake system.

BRAKE COMPONENTS

Front Disc Brake Caliper
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Floating
Front Disc Brake Rotor
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . .Ventilated
Max. Runout. . . . . . . . . . . . . . .0.13 mm (0.005 in.)
Max. Thickness Variation . . .0.013mm (0.0005 in.)
Rear Disc Brake Caliper
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Floating
Rear Disc Brake Rotor
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Solid
Max. Runout. . . . . . . . . . . . . . .0.13 mm (0.005 in.)
Max. Thickness Variation . . .0.0254 mm (0.001 in.)
Brake Booster
Type . . . . . . . . . . . . . . . . . . . . . . .Dual Diaphragm

TORQUE CHART

DESCRIPTION
Brake Pedal
Support Bolt . . . . . . . . . .23-34 N·m (17-25 ft. lbs.)
Pivot Bolt/Nut . . . . . . . . .27-35 N·m (20-26 ft. lbs.)
Brake Booster
Mounting Nuts . . . . . . . . . . . . .41 N·m (30 ft. lbs.)
Master Cylinder
Mounting Nuts . . . . . . . .13-25 N·m (10-18 ft. lbs.)
Primary Brakeline . . . . . .15-18 N·m (11-13 ft. lbs.)
Secondary Brakeline . . . .15-18 N·m (11-13 ft. lbs.)
Combination Valve
Mounting Nuts . . . . . . . . . . . .25 N·m (18.5 ft. lbs.)
Brakeline to Master Cyl. .15-18 N·m (11-13 ft. lbs.)
Front Caliper
Mounting Bolts . . . . . . . . .10-20 N·m (7-15 ft. lbs.)
Brake Hose Bolt . . . . . . . . . . . .31 N·m (23 ft. lbs.)
Rear Caliper
Mounting Bolts . . . . . . . . .10-20 N·m (7-15 ft. lbs.)
Brake Hose Bolt . . . . . . . . . . . .31 N·m (23 ft. lbs.)
Parking Brake
Lever Screws . . . . . . . . . . .10-14 N·m (7-10 ft. lbs.)
Lever Bracket Screws . . . .10-14 N·m (7-10 ft. lbs.)
Cable Retainer Nut. . . . . . .1-2 N·m (12-16 in. lbs.)

SPECIAL TOOLS

BASE BRAKES

Installer Caliper Dust Boot C-4842
Handle C-4171
BRAKES 5 - 33
TORQUE