Jeep 1996 Grand Cherokee Service Manual page 957

Electronic service manual and supplement
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9 - 20
4.0L ENGINE
SERVICE PROCEDURES (Continued)
Ring Side Clearance Measurement
Top Compression Ring . . . . . . . . . .0.042to 0.084 mm
Second Compression Ring. . . . . . . .0.042to 0.084 mm
Oil Control Ring . . . . . . . . . . . . . . . .0.06 to 0.21 mm
(4) Place ring in the cylinder bore and push down
with inverted piston to position near lower end of the
ring travel. Measure ring gap with a feeler gauge fit-
ting snugly between ring ends (Fig. 8).
Fig. 8 Gap Measurement
Ring Gap Measurement
Top Compression Ring . . . . . . . . . 0.229 to 0.610 mm
Second Compresion Ring . . . . . . . .0.483 to 0.965 mm
Oil Control Ring . . . . . . . . . . . . . .0.254 to 1.500 mm
(5) Install the oil control rings according to
instructions in the package. It is not necessary to use
a tool to install the upper and lower rails. Insert oil
rail spacer first, then side rails.
(6) The two compression rings are different and can-
not be interchanged. The TOP compression ring can be
identified by 1 dot on the top surface of the ring (Fig. 9).
(7) The second compression ring has a chamfer on
the BOTTOM of the inside edge (Fig. 10).
(8) Using a ring installer, install the second com-
pression ring with the chamfer facing down (Fig. 11)
(Fig. 12).
(9) The top compression ring has a dot located on
the top surface (Fig. 9).
(10) Using a ring installer, install the top ring
with the dot facing up (Fig. 12).
(0.0017 to 0.0033 in.)
(0.0017 to 0.0033 in.)
(0.0024 to 0.0083 in.)
(0.0090 to 0.0240 inch)
(0.0190 to 0.0380 inch)
(0.010 to 0.060 inch)
Fig. 9 Top Compression Ring Identification
Fig. 10 Second Compression Ring Identification
Fig. 11 Compression Ring Chamfer Location
Fig. 12 Compression Ring Installation
ZJ

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