Wine Guardian Through-the-Wall Installation, Operation And Maintenance Manual

Through-the-wall wine cellar cooling systems
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Through-the-Wall
Wine Cellar Cooling Systems
Installation, Operation and Maintenance Guide
Manufactured by:
WineGuardian An Air Innovations Company
North Syracuse, NY USA
www.wineguardian.com
www.airinnovations.com
Wine Guardian is a registered Trademark (76/551,126) of Air Innovations, Inc.

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Summary of Contents for Wine Guardian Through-the-Wall

  • Page 1 Through-the-Wall Wine Cellar Cooling Systems Installation, Operation and Maintenance Guide Manufactured by: WineGuardian An Air Innovations Company North Syracuse, NY USA www.wineguardian.com www.airinnovations.com Wine Guardian is a registered Trademark (76/551,126) of Air Innovations, Inc.
  • Page 2: Table Of Contents

    Table of Contents Table of Contents Introduction ......................2 Receiving, Inspecting and Unpacking the Wine Guardian Unit ...... 3 Receiving and Inspecting the System ................... 3 Reviewing the Packing Slip ......................3 Checking the System ........................3 General Description ....................4 Wine Guardian Control .......................
  • Page 3 Humidity Too High When System is Not Running ............... 35 Humidity Too High When System is Running and Cooling ............ 35 System is Leaking Water ..................... 35 System is Running Properly, but the Sound of Unit is Objectionable ........35 Wine Guardian Warranty ..................... 36...
  • Page 4: Introduction

    Please complete and return this Product Registration Card along with copies of your original purchase receipts within ten days from date of sale to enroll in Wine Guardian’s Consumer Protection Program. Note: The Product Registration Card is included in the system’s packaging.
  • Page 5: Receiving And Inspecting The System

    NOTE Wine Guardian systems are factory assembled and tested prior to shipment. Wine Guardian systems are shipped individually in corrugated boxes specially designed to protect the equipment during shipment. √ Before opening the container, inspect the packing crates or boxes for obvious signs of damage or mishandling.
  • Page 6: Receiving, Inspecting And Unpacking The Wine Guardian Unit

    CSA (Canadian Standards Association) safety standards. All wiring complies with NEC (National Electrical Code). Each system is factory installed with a sealed, UL-approved power cord and plug, that can be mounted on either end of the cooling system. Wine Guardian products are made in the USA.
  • Page 7: Wine Guardian Controls

    6 for description of control boards and optional sensors). The Wine Guardian’s digital electronic controls are designed to control the operation of the compressor, condenser fan, evaporator fan, and humidifier. There also is pressure switch monitoring with a dry contact alarm output that will energize in the event of a pressure switch fault or a high/low temperature or humidity alarm.
  • Page 8: Wine Guardian Control

    Wine Guardian Controls Main Control: Performs all switching functions and interfaces with inputs and outputs. It can connect to local or remote user interface, as well as remote temperature/humidity sensor. Two way communications: local user interface reports settings back to main...
  • Page 9: Wine Guardian Control Illustration

    √ Auxiliary drain port connection at condenser end of unit All exterior framing of the Wine Guardian is powder coated, 0.063" gauge aluminum to prevent rust and corrosion. All coils are copper tubes with aluminum fins. The evaporator is coated with an “E”...
  • Page 10: Accessories And Optional Equipment

    The sleeve is essential for the proper support of the Wine Guardian system and ease of installation. The maximum dimensions of the wall opening should be 14-1/2”...
  • Page 11: Overview Of The Wine Guardian Unit

    Directional Louvers – Two directional louvers are located within the evaporator supply air dis- charge opening on the Wine Guardian system and can be accessed by removal of the wine cellar side faceplate. The louvers are designed to be manually adjusted to direct air flow from side-to-side or straight on.
  • Page 12: Overview Of The Wine Guardian System

    Overview and back view...
  • Page 13: Overview Of The System

    GRN/WHT TERM EVAP OPTIONAL POWER CORD TERMINAL POSITION EVAP CAP3 30uF EVAP TERM COND COND LCDI FROM PLUG POWER CORD START CAP1 VOLTAGE COND CAP4 SWITCH 35uF GRN/WHT START CAP2 COMPR TRANS GRN/WHT HI PWR PRESS. SWITCH BOARD UNLESS OTHERWISE SPECIFIED: NAME DATE DRAWN...
  • Page 14: Safety

    Safety The following is suggested before installing or maintaining the Wine Guardian System: 1) Read these instructions 2) Keep these instructions 3) Heed all warnings 4) Follow all instructions Safety Message Conventions Safety messages contained in this manual, DANGER, WARNING, and CAUTION are bold and highlighted in red for quick identification.
  • Page 15: Lockout/Tagout Procedure

    RISK OF PERSONAL INJURY OR DAMAGE TO EQUIPMENT Improper installation may result in the equipment malfunctioning and a safety hazard. Read all of the installation instructions before installing the Wine Guardian unit. Lockout/Tagout Procedure 1) Turn the system to off at the local interface controller (the display will indicate the system is off).
  • Page 16: Moving Parts Hazards

    Rotating Fan Blades are present in the Wine Guardian system. Sticking a hand into an exposed fan while under power could result in serious injury. Be sure to use the Lockout/Tagout procedure when working in this area or remove the power cord.
  • Page 17 CAUTIONS • Do not block any supply or return air opening. Install in accordance with the instruc- tions in the Wine Guardian manual. • Protect the power cord from being walked on or pinched, particularly at the outlet plugs, convenience receptacles, and the point where it exits the system.
  • Page 18: Installation

    Installation CAUTION SHARP EDGES RISK OF SERIOUS INJURY Sharp edges are present inside the Wine Guardian system. Pre-installation Test Test the system before installing it to check for non-visible shipping damage. To test the system: √ Set the system on the floor or a sturdy level surface √...
  • Page 19: Planning The Installation

    CAUTION RISK OF PERSONAL INJURY OR DAMAGE TO EQUIPMENT Improper installation may result in the equipment malfunctioning and a safety hazard. Read all of the installation instructions before installing the Wine Guardian system. Planning the Installation Required Tools Addressing Items in the Planning Process √...
  • Page 20: Performing A Pre-Installation Check

    Locating the System Wine Guardian systems are typically installed at the users eye level for ease of operation. The Through- the-Wall system discharges warm air from its condenser end so this should be considered when deter- mining the location for the system. Locating the system adjacent to a mechanical room or in close proximity to an exterior wall may be required if ducting the warm condenser air is being considered.
  • Page 21 Preparing wall penetration for Installation Sleeve. Mark the penetration dimensions on the wall (wine cellar and finished basement side) at the desired mounting location for the Wine Guardian Through- the-Wall system. Keep in mind the ideal height should be at eye level to the user. The unit controls should be reachable upon installation completion.
  • Page 22 Slide the Wine Guardian Through-the-Wall system through the EasyMount sleeve to the desired depth.lease note the Through-the-Wall system must be slid so that the power cord side is last, not first, to enter the sleeve. Do not slide the system past the desired flush mounting point.
  • Page 23: Installing The Condensate Overflow

    Installing the Condensate Overflow Condensate generation is a natural by-product of air conditioning systems. The Wine Guardian cooling coils are designed with the understanding that optimal wine cellar humidity levels are between 55% RH and 70%RH. If the vapor barrier of the wine cellar is poorly constructed or excessive moisture is in the basement or surrounding area then the cooling coil may generate excessive amounts of moisture.
  • Page 24: Priming The Drain Trap

    ELECTRICAL SHOCK HAZARD The electrical outlet and wiring installation must meet the national and local building codes. √ Match the electrical outlet to the plug provided on the Wine Guardian. √ Provide dedicated circuit and wiring for the system. √ Match the wiring and breaker size to the rated load as shown on the serial plate and in this guide.
  • Page 25: Electrical Plug Configuration

    Electrical Plug Configuration To comply with the UL STD 484 this system contains a factory supplied LCDI (leakage current detection interruptor) power cord, which specifies that single phase portable air conditioning units contain a porotection device to reduce the risk of an arc fault occuring in the power cord. These provide a reliable way to prevent the risk of fire due to a damaged power cord.
  • Page 26: Starting-Up And Operating The Wine Guardian

    Control Options and Wiring Each Wine Guardian system comes with a control mounted on front of system. It is wired at the factory for testing prior to shipment. Previously described in this manual. Note Keep the thermostat guide in a folder along with the Wine Guardian Manual for future reference.
  • Page 27: Turn On The System

    Turn on the System Plug in the system. Touch the on/off bottom on front panel. The display lights up to indicate power to the system. The system may not come on right away due to the timer built into the circuiting toprevent short-cycling.
  • Page 28 Setting 10 is the defrost cut in temperature. This setting will be adjustable from 25°F to 40°F. Default will be 39°F. There must be at least a 1°F difference between defrost cut in and cut out set points. Note: This feature will be locked out for Wine Guardian.
  • Page 29 Setting 19 As factory set to Wine Guardian the set temperature range is 32°F -100°F with a default of 55°F, the humidity set range is 10% - 90% with a default of 55%, the default low temperature alarm is 50°F, the default high temperature alarm is 65°F, the default low humidity alarm is 5%, the default high humidity...
  • Page 30: Testing The Fan

    Set Fan switch to ON instead of AUTO. Changing the Air Flow Direction The grilles furnished with Wine Guardian are single directional, but the wine cellar airflow can be directed horizontally manually by setting the louvers behind the plastic panel to desired direction. You must first remove the 2 screws in the bottom of the plastic front to remove the front to gain access to turn the air directions as desired.
  • Page 31: Maintenance

    The Wine Guardian is designed for minimum maintenance. The refrigerant system is hermetically sealed and requires no maintenance. The fans are permanently lubricated and require no maintenance. Some...
  • Page 32: Maintenance Schedule

    Maintenance Schedule Monthly (or quarterly depending on experience with individual cellar) √ Check for noise or vibration. √ Check for short-cycling of the system - a turning on and off of the compressor unit more than eight (8) times/hour. Yearly (in addition to monthly) √...
  • Page 33: High Pressure Switch Has Shut The Unit Down

    High Pressure Switch has Shut the System Down Every Wine Guardian system has a manual reset high pressure switch in the refrigeration system. This switch shuts the compressor and condenser down if the head pressure in the system is too high. It is intended to protect the compressor.
  • Page 34: Troubleshooting

    Troubleshooting WARNING BEFORE PROCEEDING, READ AND UNDERSTAND THE SAFETY INFORMATION CONTAINED IN THE SAFETY SECTION OF THE WINE GUARDIAN MANUAL. IMPORTANT This section is intended as a diagnostic aid only. For detailed repair or parts replacement procedures, contact a qualified service company. Check the following table for some solutions before calling a service technician.
  • Page 35: Unit Does Not Start-Up

    System Does Not Start-up Thermostat Light is Off Possible Cause Solution Voltage switch not in correct position Check position No power to outlet Check circuit breaker and wiring Unit not plugged in Plug in the system LCDI tripped Reset Thermostat Light is On Possible Cause Solution Thermostat is not set up properly...
  • Page 36: Unit Is Operating And Blows Evaporator Air, But The Supply Air

    Problems Controlling Cellar Temperature Problems are occurring even though the unit seems to be fully operational – evaporator fan blows air into the cellar and compressor and condenser fan runs. Cellar Temperature is Too Low (Below 51 ) When System is Running Possible Cause Solution...
  • Page 37: Cellar Humidity

    Defective or incorrect expansion device or coils Factory call for service Humidity Too Low, Without Optional Humidifier Possible Cause Solution No moisture being added to cellar Add Wine Guardian humidifier or a room humidifier Humidity Too Low with Optional Humidifier- Read Humidifier Troubleshooting Possible Cause Solution...
  • Page 38: Humidity Too High When System Is Running But Not Cooling

    Humidity Too High When System is Not Running Possible Cause Solution System needs to run to dehumidify Lower room temperature setpoint. Seal open- ings around doors (gasket and sweep) Humidity Too High When System is Running and Cooling Possible Cause Solution Too much moisture in cellar Poor vapor barrier installation...
  • Page 39: Wine Guardian Warranty

    LIABILITY Wine Guardian liability shall be limited to the repair or replacement (at its option) of any part, which, at our sole discretion, is determined to be defective. The purchaser shall pay all transportation costs. Additionally, if a malfunction occurs within six (6) months from the date of invoice, Wine Guardian will reimburse the reasonable cost of labor required for the repair or replacement provided authorization is obtained from one of our authorized representatives prior to incurring any labor charges.

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