Lotus Elise S1 Service Notes page 304

MANUAL GEARBOX
-18G 1354
18G 1354 -16
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
43.
Position gear case over differential housing
keeping gear case square to housing.
Lower gear case into position and at the same
time, expand output shaft bearing circlip using
tool 18G 1392.
Push gear case fully down on to differential
housing.
Ensure circlip is fully seated in groove in output
shaft bearing, raise output shaft and a click will
be heard as circlip enters groove.
Fit and progressively tighten gear case bolts to
45 Nm.
Fit reverse idler shaft bolt and tighten to 6 7
Nm. Use a new washer.
Apply thread sealant to access plug, fit and
tighten plug using tool 18G 1472.
Fit reverse light switch and new washer,
tighten to 25 Nm.
Fit speedometer drive pinion and housing, use
a new 'O' ring; fit retaining plate, fit and tighten
bolt to 5 Nm.
Fit new clutch release shaft oil seal.
Fit clutch release shaft and fork.
Fit and tighten bolt to 29 Nm.
37M1146A
25. Fit new differential oil seals in gear case.
NOTE: Type A oiS seal - use 18G1354 and
18G 1354-16
Type B oil seal - use 1SG 1354 and 18G
1354-21
26. Fit input shaft oil guide plate in gear case.
27. Fit a new Belleville washer and selected
circlip(s).
28. Fit selected circlip(s).
29. Fit new output shaft circlip in gear case.
30. Fit selected circlip in differential bearing recess
in gear case.
31. Apply a bead of RTV silicone sealant to mating
face of gear case.
REVISED: 12/97 O V E R H A U L 2 9