Lotus Elise S1 Service Notes page 284

MANUAL GEARBOX
CONTENTS
Page
DESCRIPTION AND OPERATION
GEARBOX COMPONENTS 3
SECTIONED VIEW OF GEARBOX 4
DESCRIPTION 5
DESCRIPTION - TORSEN DIFFERENTIAL 5
OPERATION 5
OPERATION - TORSEN DIFFERENTIAL 6
DESCRIPTION - REVERSE BRAKE 8
OPERATION - REVERSE BRAKE 9
OVERHAUL
GEARBOX DISMANTLING 1
COMPONENT DISMANTLING 8
Input Shaft 8
Output Shaft 8
Synchro assemblies 9
Selector shafts 11
5th/Reverse Selector - with reverse brake 11
Interlock Assembly 12
Differential Assembly 12
INSPECTING COMPONENTS 13
Input and Output Shaft Assemblies 13
Reverse Idler Shaft and Gear 14
Synchro Assemblies 14
Selector Shafts and Forks 15
Interlock Assembly 16
Differential Assembly 17
Differential Housing 17
COMPONENT ASSEMBLING 19
Differential 19
Synchro Assemblies 19
Selector Shafts 20
Reverse Idler Gear and Shaft 20
Input Shaft 20
Output Shaft 22
Input Shaft End thrust - Check and Adjust 24
Differential Pinion Gear Backlash - Check and Adjust 25
Differential Bearing Pre-load - Check and Adjust 26
GEARBOX ASSEMBLING 27
DATA, TORQUE & TOOLS
DATA 1
TORQUE SETTINGS 2
TOOL NUMBERS 2