Lotus Elise S1 Service Notes page 279

Lotus Service Notes
Section HE
10. Support the weight of the transmission assembly before removing the LH engine (transmission) mounting
and bracket.
11. R e m o v e the six bolts securing the clutch housing to the engine:
- 2 bolts to the sump;
- 1 bolt e a c h side through the block lower 'wings';
- 2 bolts securing the top of the clutch housing to the engine.
12. Pushing the engine to the right and downwards at the flywheel end, withdraw the transmission from t h e
engine.
13. Refit the transmission in the reverse order to removal with the following notes:
- Check that the type of output shaft seals fitted are compatible with the driveshaft inboard C . V . joints -
s e e Sub-Section F H . 4 .
- Use new circlips on the spigots of the inboard C.V. joints, and follow the procedure in S u b - S e c t i o n F H . 4
to refit.
F H . 6 - T R A N S M I S S I O N O V E R H A U L
T h e overhauling of the Rover supplied type P G 1 transmission, is detailed in Rover publication R C L
0 1 2 4 E N G . Note that a conventional bevel gear differential is used for the Elise application. S p e c i a l tools a r e
available through Lotus under the following part numbers:
Transmission Special Tools
Description Lotus Part No.
Driveshaft R e m o v a l W e d g e T 0 0 0 T 1 2 7 6
Adaptor Plate, bearing puller T 0 0 0 T 1 2 9 1
Driver Handle, bearing dolly T 0 0 0 T 1 2 9 2
Replacer Dolly, input shaft oil seal T 0 0 0 T 1 2 9 3
Slide H a m m e r , output shaft bearing remover T 0 0 0 T 1 2 9 4
Adaptor, output shaft bearing remover T 0 0 0 T 1 2 9 5
Driver Handle, bearing dolly T 0 0 0 T 1 2 9 6
Replacer Dolly, output shaft bearing T 0 0 0 T 1 2 9 7
Circlip Pliers, bearing access plug T 0 0 0 T 1 2 9 8
Thrust Pad, bearing puller T 0 0 0 T 1 2 9 9
Hex. Socket, M 1 4 , access plug T 0 0 0 T 1 3 0 0
Anti-Spread Plate, input/output shafts T 0 0 0 T 1 3 0 1
Replacer Dolly, differential bearings T 0 0 0 T 1 3 0 2
Replacer, clutch release shaft inner bush T 0 0 0 T 1 3 0 3
Replacer, clutch release shaft outer bush T 0 0 0 T 1 3 0 4
Clutch Alignment Mandrel T 0 0 0 T 1 2 7 7
Blanking Plug, driveshaft output T 0 0 0 T 1 3 8 5
Replacer Dolly, output seal, R H & 'A' type LH T 0 0 0 T 1 3 8 8
Replacer Dolly, output seal, 'B' type L H T 0 0 0 T 1 3 8 9
Seal Protector, output shaft seals T 0 0 0 T 1 3 9 0
Churchill Part No. (ref.)
1 8 G 1 5 7 8
1 8 G 2 - 3
1 8 G 1 3 4
1 8 G 1 3 4 - 4
1 8 G 2 8 4
1 8 G 2 8 4 - 1 4
1 8 G 1 3 5 4
1 8 G 1 3 5 4 - 5
1 8 G 1 3 9 2
1 8 G 1 3 9 7
1 8 G 1 4 7 2
1 8 G 1 4 7 3
1 8 G 1 6 7 5
1 8 G 1 7 2 3 - 1
1 8 G 1 7 2 3 - 2
1 8 G 1 4 8 3
1 8 G 1 3 5 4 - 1 6
1 8 G 1 3 4 - 1 2
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