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Lotus Manuals
Automobile
Elise 2001
Service notes
Lotus Elise 2001 Service Notes
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Table Of Contents
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Contents
Table of Contents
Bookmarks
Table of Contents
Contents
Introduction
Vehicle Identification Number & Engine Number
Engine Bay Undertray/Diffuser
Jacking Points
Technical Data - Engine
Technical Data - Vehicle
Chassis
General Description
Chassis Straightness Check
Rear Subframe & Longerons
To Remove Rear Subframe Assy
Fitting Rear Subframe
Fitting Rear Longerons
Bodycare & Repair
Body Panels
Lotus Composire Body Features
Bodycare
Soft Top Roof
Accident Damage Assessment
Paintwork Polishing
Ventilation
Body Panel Bonding Materials
Front Crash Structure
Windscreen Frame
To Replace Windscreen Frame
Windscreen Frame Bonding
Sill Panels
To Replace Sill Panel
Rear Bulkhead
To Fit Bulkhead Panel
Body Fittings
Roof
Soft Top Canopy
Soft Top Fitting
Soft Top Removal
Front Bonnet Panels
Engine Cover Lid
Door Hinge Cover Panel
Front Clamshell
To Remove Front Clamshell
Rear Clamshell
To Remove Rear Clamshell
Door Mirrors
Replacement of Mirror Plinth
Door Beam & Hinge
Door Hinge Adjustments
Door Beam Pivot Bearings
Door Shell Assembly
Removal of Door Shell from Beam
Door Glass, Guide Rails & Winder Mechanism
Door Glass Adjustment
To Replace the Door Window
To Replace Door Winder Mechanism
Door Seals
Door Glass Guide Rails
Drop Glass Waist Seal
Door Latch Mechanism
Door Weatherstrip
Interior Release Handle
Exterior Release Button
Latch Mechanism
Relay Lever Mechanism
Instrument Binnacle & Dash Panel
To Remove Fascia Top Panel
To Remove Dash Panel
Windscreen
To Replace Windscreen
Decal Positioning
Spillage of Material
Shelf Life
Front Suspension
General Layout
Camber Adjustment
Castor Adjustment
Top Wishbone Inboard Fixing
Anti-Roll Bar
Anti-Roll Bar Mounting
Anti-Roll Bar Drop Link
Suspension Disassembly/Assembly
Front Wheel Bearings
To Replace Hub Bearing Assembly
Rear Suspension
Rear Bump Steer Adjustment
Bump Steer Measurement Procedure
Rear Wheel Bearings
Engine
Engine Oil Level Check
Engine Oil Change
Oil Filter
Used Engine Oil
Air Cleaner Element
Alternator Belt
Spark Plugs
Engine Removal/Replacement
Fuel Pressure Relief Procedure
Special Tools
Repairs and Replacements
Engine Number Location
Engine Serial Number Prefixes
Cylinder Head Components
Timing Belt Components
Front Timing Belt Components
Rear Timing Belt Components
Engine Operation
Crankcase Ventilation
Camshaft Timing Belt
Flywheel Fitted with a Reluctor Ring
Cylinder Head Bolts Inspection
Test with Cylinder Head Removed
Test with Oil Rail Removed
Crankshaft, Main & Big-End Bearings
Pressed Steel Sump
Alloy Sump
Big End Bearings
Crankshaft Removal
Crankshaft Inspection
Main Bearings Selection
Main Bearings Size Selection Table
Main Bearings Type Table
Big End Bearings Selection
Big End Bearings Size Selection Table
Crankshaft, Main and Big-End Bearings - Refit
Piston to Cylinder Liner Bore Clearance
Piston Rings
Cylinder Liners
Pistons and Connecting Rods - Refit
Engine Management & Fuel Injection
Component Location Diagram
Key to Component Location Diagram
Throttle Cable Adjustment
Engine Control Unit
To Replace the ECU
Relay Module
Inlet Air Temperature & Manifold Absolute Pressure Sensor
Crankshaft Position Sensor
Engine Coolant Temperature Sensor
Throttle Position Sensor
Idle Air Control Valve
Oxygen Sensors
Camshaft Position Sensor
Fuel System
Fuel Pump Switching
Push Fit Connectors
Fuel Injectors
Fuel Rail and Pressure Regulator Valve
Ignition System
To Replace Ignition Coil
Scanner Tool
Trouble Code Diagnosis
Manifold Absolute Pressure
Circuit Range/Performance Problem
Circuit Low Input
Circuit High Input
Intake Air Temperature
Engine Coolant Temperature
Throttle Position
02 Sensor
Fuel Control System too Lean or Rich
Injector Circuit Malfunction
Misfire
Engine Speed / Position Sensors
Crankshaft Position Sensor Circuit Malfunction
Catalyst System Efficiency
Evaporative Emission Control System
Vehicle Speed Sensor
Idle Speed Control
RPM Lower than Expected
RPM Higher than Expected
Battery Voltage
ECU Integrity
Fuel Pump
Relay or Circuit Open
Relay or Circuit Shorted
Misfire Learns Not Complete
Coolant Fan Relay
Air Conditioning Control Relay
Transmission
Gearchange Mechanism
Gearchange Cable Adjustment
Gearlever Replacement
Gearchange Cable Replacement
Gearlever Mounting Bracket
Lubrication
Drive Shafts
Driveshaft Replacement
Driveshaft C.V. Joint And/Or Gaiter Replacement
Transmission Replacement
Transmission Overhaul
PG1 Manual Gearbox
Gearbox Identification
Manual Gearbox
Gearbox Components
Sectioned View of Gearbox
Operation - Torsen Differential
Description - Reverse Brake
Operation - Reverse Brake
Gearbox Dismantling
Component Dismantling
Input Shaft
Output Shaft
Synchro Assemblies
Synchro Assembly Components
Synchro Assembly Identification
Selector Shafts
Selector Shaft Components
5Th/Reverse Selector
Interlock Assembly
Differential Assembly
Inspecting Components
Input and Output Shaft Assemblies
Reverse Idler Shaft and Gear
Selector Shafts and Forks
Torsen Differential
Differential Housing
Component Assembling
Differential
Input Shaft Gear End-Float
Output Shaft Gear End-Float
Input Shaft End Thrust
Differential Pinion Gear Backlash
Differential Bearing Pre-Load
Standard and Torsen Differentials
Gearbox Assembling
Wheels & Tyres
Wheel Bolts
Winter Tyres & Snow Chains
Punctured Tyre Emergency Inflator
Steering
Steering Wheel
To Remove Steering Wheel
Steering Wheel Alignment
Upper Column Assembly
Dimensional Check
Outer Column
Inner Column Lower
To Remove Upper Steering Column Assembly
Intermediate Column
Track Rod Ends & Rack Gaiters
Front Wheel Alignment
Track Rod Ends
Steering Rack Gaiters
Rack & Pinion Assembly Removal/Replacement
To Remove/Replace Steering Assembly
Adjustment of Rack Bar Thrust Pad
Brake System & Pedal Box
Brake Fluid Check & Change
Front Brake Pad Replacement
Renewal of Brake Fluid
Rear Brake Pad Replacement
Parking Brake Mechanism
Brake Discs
Front Disc Replacement
Rear Disc Replacement
Brake Master Cylinder
To Replace Seals
Assemble the Front Piston
Assemble the Rear Piston
Pedal Box
Viewed from above
Pedal Trunnion Bushes
Caliper Overhaul
Rear Caliper Sliding Pins
Engine Cooling
Thermostat Closed
Thermostat Open
Maintenance
Drain/Refill Procedure
Anti-Freeze/Corrosion Inhibitor
Radiator Fin Cleaning
Radiator & Cooling Fan
To Remove Radiator
Radiator Fan Control
Radiator Feed & Return Pipes
Fuel System General Layout
Fuel Filling
Fuel Requirement
Fuel Filter
Fuel Tank
To Remove Fuel Tank
Fuel Pump/Sender Assembly
To Test Fuel Pump Output
Charcoal Canister
To Remove Pump/Sender Assembly
Re-Fitting Pump/Sender Assembly
Control System
Roll over Valve
Electrics
Vehicle Security Alarm
Keys
Standard Immobiliser
Upgraded Security System
Disarming the Alarm
Intrusion Sensing
Transmitter Key Battery Replacement
Disconnecting the Vehicle Battery
Component Location
Replacement Transmitter Keys
Ignition Switch/Steering Lock
Tell Tale Lamps
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