Omron VARISPEED F7 User Manual

Omron VARISPEED F7 User Manual

Vector control frequency inverter
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Cat. No ..
TOE--S616-55.2-OY
VARISPEED F7
Vector Control Frequency Inverter
USER'S MANUAL

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Table of Contents

Troubleshooting

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Summary of Contents for Omron VARISPEED F7

  • Page 1 Cat. No .. TOE--S616-55.2-OY VARISPEED F7 Vector Control Frequency Inverter USER’S MANUAL...
  • Page 2: Table Of Contents

    EMC Compatibility ..................X Line Filters ....................XII Registered Trademarks ................XV Handling Inverters ..............1-1 Varispeed F7 Introduction ................1-2 Varispeed F7 Applications ..................... 1-2 Varispeed F7 Models ..................... 1-2 Confirmations upon Delivery ...............1-4 Checks ........................... 1-4 Nameplate Information ....................1-4 Inverter Software Version ....................1-5...
  • Page 3 Wiring Check ..................... 2-28 Checks ........................2-28 Installing and Wiring Option Cards ............2-29 Option Card Models and Specifications ..............2-29 Installation ........................2-29 PG Speed Control Card Terminals and Specifications ..........2-31 PG-X2 .......................... 2-31 Wiring .......................... 2-32 Wiring Terminal Blocks ....................2-34 Digital Operator and Modes............3-1 Digital Operator ...................
  • Page 4 Motor Parameters: E ....................5-31 Option Parameters: F ....................5-36 Terminal Function Parameters: H ................5-43 Protection Function Parameters: L ................5-52 Special Adjustments: n ....................5-61 Digital Operator Parameters: o ..................5-64 Speed Follower: S .......................5-67 Monitor Parameters: U ....................5-70 Factory Settings that Change with the Control Method (A1-02) ........5-77 Factory Settings that Change with the Inverter Capacity (o2-04) ........
  • Page 5 Motor Overheating Protection Using PTC Thermistor Inputs ........6-53 Limiting Motor Rotation Direction and Output Phase Rotation ........6-54 Automatic Restart ..................6-55 Restarting Automatically After Momentary Power Loss ..........6-55 Speed Search ......................6-56 Continuing Operation at Constant Speed when the Frequency Reference is Lost ..6-60 Restarting Operation After Transient Fault (Auto Restart Function) ......
  • Page 6 Digital Operator Functions ...............6-138 Setting Digital Operator Functions ................6-138 Copying Parameters ....................6-140 Prohibiting Overwriting of Parameters ............... 6-144 Setting a Password ....................6-144 Displaying User-set Parameters Only ................ 6-145 Option Cards ...................6-146 Using PG Feedback Option Cards ................6-146 Analog Reference Cards ................... 6-149 Digital Reference Cards .....................6-149 Troubleshooting ..............
  • Page 7 Selection ........................10-2 Installation ........................10-3 Settings ........................10-3 Handling ........................10-4 Motor Application Precautions ..............10-5 Using the Inverter for an Existing Standard Motor ............10-5 Using the Inverter for Special Motors ................10-5 Power Transmission Mechanism (Speed Reducers, Belts and Chains) ..... 10-6 User Parameters ..................
  • Page 8: Warnings

    Cables must not be connected or disconnected, nor signal tests carried out, while the power is switched on. The Varispeed F7 DC bus capacitor remains charged even after the power has been switched off. To avoid an electric shock hazard, disconnect the frequency inverter from the mains before carrying out maintenance.
  • Page 9: Safety Precautions And Instructions For Use

    Safety Precautions and Instructions for Use General Please read these safety precautions and instructions for use thoroughly before installing and operating this inverter. Also read all of the warning signs on the inverter and ensure they are never damaged or removed. Live and hot inverter components may be accessible during operation.
  • Page 10: Electrical Connection

    In certain systems it may be necessary to use additional monitoring and safety devices in compliance with the relevant safety and accident prevention regulations. The frequency inverter hardware must not be modified. Notes The VARISPEED F7 frequency inverters are certified to CE, UL, and c-UL.
  • Page 11: Emc Compatibility

    EMC Compatibility Introduction This manual was compiled to help system manufacturers using YASKAWA frequency inverters to design and install electrical switch gear. It also describes the measures necessary to comply with the EMC Directive. The manual's installation and wiring instructions must therefore be followed. Our products are tested by authorized bodies using the standards listed below.
  • Page 12 The grounding surfaces must be highly conductive bare metal. Remove any coats of varnish and paint. Ground the cable shields at both ends. • Ground the motor of the machine. • Further informations can be found in the document EZZ006543 which can be ordered at Omron Yaskawa Motion Control.
  • Page 13: Line Filters

    Line Filters Recommended Line Filters for Varispeed F7 Inverter Model Line Filter Current Weight Dimensions Varispeed F7 Model 55011 (kg) W x D x H Class* CIMR-F7Z40P4 B, 25 m* CIMR-F7Z40P7 B, 25 m* 3G3RV-PFI3010-SE 141 x 46 x 330...
  • Page 14 Inverter Model Line Filters Current Weight Dimensions Varispeed F7 Type 55011 (kg) W x D x H Class CIMR-F7Z20P4 B, 25 m* CIMR-F7Z20P7 3G3RV-PFI3010-SE B, 25 m* 141 x 45 x 330 B, 25 m* CIMR-F7Z21P5 CIMR-F7Z22P2 3G3RV-PFI3018-SE B, 25 m*...
  • Page 15 Installation of Inverters and EMC filters L1 L3 Ground Bonds ( remove any paint ) Line Inverter Filter Load Cable Length as short as possible Metal Plate Motor cable screened Ground Bonds ( remove any paint )
  • Page 16: Registered Trademarks

    Registered Trademarks The following registered trademarks are used in this manual. DeviceNet is a registered trademark of the ODVA (Open DeviceNet Vendors Association, Inc.). • InterBus is a registered trademark of Phoenix Contact Co. • ControlNet is a registered trademark of ControlNet International, Ltd. •...
  • Page 18: Handling Inverters

    Handling Inverters This chapter describes the checks required upon receiving or installing an Inverter. Varispeed F7 Introduction............1-2 Confirmations upon Delivery..........1-4 Exterior and Mounting Dimensions ........1-8 Checking and Controlling the Installation Site .....1-11 Installation Orientation and Space ........1-12 Removing and Attaching the Terminal Cover ......1-13...
  • Page 19: Varispeed F7 Introduction

    Chapter 4 Trial Operation Varispeed F7 Models es: 200 V and 400 V. The maximum motor capacities The Varispeed F7 Series includes Inverters in two voltage class vary from 0.55 to 300 kW (42 models). Table 1.1 Varispeed F7 Models...
  • Page 20 Specifications Maxi- Varispeed F7 (Always specify through the protective structure when ordering.) Voltage Motor Class Output Open Chassis Enclosed Wall-mounted Capacity Capacity Basic Model Number (IEC IP00) (IEC IP20, NEMA 1) CIMR-F7Z CIMR-F7Z 0.55 CIMR-F7Z40P4 40P41 0.75 CIMR-F7Z40P7 40P71 CIMR-F7Z41P5...
  • Page 21: Confirmations Upon Delivery

    Confirmations upon Delivery Checks Check the following items as soon as the Inverter is delivered. Item Method Has the correct model of Inverter been Check the model number on the nameplate on the side of the Inverter. delivered? Inspect the entire exterior of the Inverter to see if there are any scratches or Is the Inverter damaged in any way? other damage resulting from shipping.
  • Page 22: Inverter Software Version

    The model number of the Inverter on the nameplate indicates the specification, voltage class, and maximum motor capacity of the Inverter in alphanumeric codes. CIMR – F7 Z 2 0 P4 Inverter Varispeed F7 Specification Max. Motor Capacity OYMC European. Std.
  • Page 23: Component Names

    Component Names Inverters of 18.5 kW or Less The external appearance and component names of the Inverter are shown in 1.4. The Inverter with the ter- minal cover removed is shown in 1.5. Top protective cover (Part of Enclosed Wall- mounted Type (IEC IP20, NEMA Type 1) Mounting Front cover...
  • Page 24: Inverters Of 22 Kw Or More

    Inverters of 22 kW or More The external appearance and component names of the Inverter are shown in 1.6. The Inverter with the ter- minal cover removed is shown in Fig 1.7 Mounting holes Inverter cover Cooling fan Front cover Digital Operator Nameplate Terminal cover...
  • Page 25: Exterior And Mounting Dimensions

    Exterior and Mounting Dimensions Open Chassis Inverters (IP00) Exterior diagrams of the Open Chassis Inverters are shown below. 200 V Class Inverters of 22 or 110 kW 200 V/400 V Class Inverters of 0.55 to 18.5 kW 400 V Class Inverters of 22 to 160 kW 400 V Class Inverters of 185 to 300 kW Fig 1.9 Exterior Diagrams of Open Chassis Inverters...
  • Page 26: Enclosed Wall-Mounted Inverters (Nema1)

    Enclosed Wall-mounted Inverters (NEMA1) Exterior diagrams of the Enclosed Wall-mounted Inverters (NEMA1) are shown below. Grommet 200 V/400 V Class Inverters of 0.55 to 18.5 kW 200 V Class Inverters of 22 or 75 kW 400 V Class Inverters of 22 to 160 kW Fig 1.10 Exterior Diagrams of Enclosed Wall-mounted Inverters...
  • Page 27 Table 1.2 Inverter Dimensions (mm) and Masses (kg) of F7 inverters from 0.4 to 160kW Dimensions (mm) Caloric Value (W) Max. Appli- Protection Class IP00 Protection Class NEMA 1 / IP20 Cool- Total Voltage cable Heat Mount- Exter- Inter- Appro Appro Class Motor...
  • Page 28: Checking And Controlling The Installation Site

    Checking and Controlling the Installation Site Install the Inverter in the installation site described below and maintain optimum conditions. Installation Site Install the Inverter under the following conditions in a pollution degree 2 environment. Type Ambient Operating Temperature Humidity -10 to + 40 °C Enclosed wall-mounted 95% RH or less (no condensation) -10 to + 45 °C...
  • Page 29: Installation Orientation And Space

    Installation Orientation and Space Install the Inverter vertically so as not to reduce the cooling effect. When installing the Inverter, always pro- vide the following installation space to allow normal heat dissipation. 30 mm min. 120 mm min. 30 mm min. 50 mm min.
  • Page 30: Removing And Attaching The Terminal Cover

    Removing and Attaching the Terminal Cover Remove the terminal cover to wire cables to the control circuit and main circuit terminals. Removing the Terminal Cover Inverters of 18.5 kW or Less Loosen the screw at the bottom of the terminal cover, press in on the sides of the terminal cover in the direc- tions of arrows 1, and then lift up on the terminal in the direction of arrow 2.
  • Page 31: Removing/Attaching The Digital Operator And

    Removing/Attaching the Digital Operator and Front Cover Inverters of 18.5 kW or Less To attach optional cards or change the terminal card connector, remove the Digital Operator and front cover in addition to the terminal cover. Always remove the Digital Operator from the front cover before removing the front cover.
  • Page 32: Removing The Front Cover

    Removing the Front Cover Press the left and right sides of the front cover in the directions of arrows 1 and lift the bottom of the cover in the direction of arrow 2 to remove the front cover as shown in the following illustration. Fig 1.15 Removing the Front Cover (Model CIMR-F7Z45P5 Shown Above) Mounting the Front Cover After wiring the terminals, mount the front cover to the Inverter by performing the steps to remove the front...
  • Page 33: Mounting The Digital Operator

    Mounting the Digital Operator After attaching the terminal cover, mount the Digital Operator onto the Inverter using the following procedure. 1. Hook the Digital Operator at A (two locations) on the front cover in the direction of arrow 1 as shown in the following illustration.
  • Page 34: Inverters Of 22 Kw Or More

    Inverters of 22 kW or More For inverters with an output of 22 kW or more, remove the terminal cover and then use the following proce- dures to remove the Digital Operator and main cover. Removing the Digital Operator Use the same procedure as for Inverters with an output of 18.5 kW or less. Removing the Front Cover Lift up at the location label 1 at the top of the control circuit terminal card in the direction of arrow 2.
  • Page 36: Wiring

    Wiring This chapter describes wiring terminals, main circuit terminal connections, main circuit termi- nal wiring specifications, control circuit terminals, and control circuit wiring specifications. Connection Diagram ..............2-2 Connection Diagram ..............2-2 Terminal Block Configuration..........2-4 Wiring Main Circuit Terminals ..........2-6 Wiring Control Circuit Terminals ..........2-21 Wiring Check................2-29 Installing and Wiring Option Cards ........2-30...
  • Page 37: Connection Diagram

    Line 380 to 480 V S/L2 V/T2 50/60 Hz Filter T/L3 W/T3 Varispeed F7 Forward Run / Stop Fault relay output Reverse Run / Stop 250 VAC, 1 A max. 30 VDC, 1 A max. External Fault Fault reset Multi-function...
  • Page 38: Circuit Descriptions

    Circuit Descriptions Refer to the numbers indicated in 2.1. These circuits are hazardous and are separated from accessible surfaces by protective separation These circuits are separated from all other circuits by protective separation consisting of double and reinforced insulation. These circuits may be interconnected with SELV (or equivalent) or non- SELV circuits, but not both.
  • Page 39: Terminal Block Configuration

    Terminal Block Configuration The terminal arrangements are shown in Fig 2.2 2.3. Safety Inverter Standard Inverter BB BB1 SC MP AC RP R+ MA MB MC E(G) FM AC AM E (G ) Control Circuit Terminals Main Circuit Terminals Charge Indicator Ground Terminals Charge Indicator Fig 2.2 Terminal Arrangement of Standard and Safety Inverter (200 V/400 V Class Inverter of 0.4 kW)
  • Page 40 BB BB1 SC MP AC RP R+ MA MB MC E(G) FM AC AM E (G ) Control Circuit Terminals Charge Indicator Main Circuit Terminals Ground Terminals Fig 2.4 Terminal Arrangement of Safety Inverter (200 V/400 V Class Inverter of 22 kW or more)
  • Page 41: Wiring Main Circuit Terminals

    Wiring Main Circuit Terminals Applicable Wire Sizes and Closed-loop Connectors Select the appropriate wires and crimp terminals from Table 2.1 Table 2.2. Refer to instruction manual TOE-C726-2 for wire sizes for Braking Resistor Units and Braking Units Table 2.1 200 V Class Wire Sizes Recom- Possible Wire Inverter...
  • Page 42 Table 2.1 200 V Class Wire Sizes Recom- Possible Wire Inverter Termi- Tightening mended Wire Sizes Model Terminal Symbol Torque Wire Type Size mm CIMR- Screws (N•m) (AWG) (AWG) 70 to 95 R/L1, S/L2, T/L3, 1 U/T1, 17.6 to 22.5 (2/0 to 4/0) (2/0) V/T2, W/T3, R1/L11, S1/L21, T1/L31...
  • Page 43 Table 2.2 400 V Class Wire Sizes Recom- Possible Inverter Termi- Tightening mended Wire Wire Sizes Model Terminal Symbol Torque Wire Type Size mm CIMR- Screws (N•m) (AWG) (AWG) R/L1, S/L2, T/L3, 2, B1, B2, 1.5 to 4 U/T1, V/T2, W/T3 F7Z40P4 1.2 to 1.5 (14 to 10)
  • Page 44 Table 2.2 400 V Class Wire Sizes Recom- Possible Inverter Termi- Tightening mended Wire Wire Sizes Model Terminal Symbol Torque Wire Type Size mm CIMR- Screws (N•m) (AWG) (AWG) 35 to 50 R/L1, S/L2, T/L3, 1, U/T1, V/T2, W/ 9.0 to 10.0 (2 to 1/0) T3, R1/L11, S1/L21, T1/L31 10 to 16...
  • Page 45 Table 2.2 400 V Class Wire Sizes Recom- Possible Inverter Termi- Tightening mended Wire Wire Sizes Model Terminal Symbol Torque Wire Type Size mm CIMR- Screws (N•m) (AWG) (AWG) 150 × 2P R/L1, S/L2, T/L3 (300 × 2P) 120 × 2P U/T1, V/T2, W/T3, R1/L11, S1/L21, T1/L33 (250 ×...
  • Page 46 Recommended Crimp Terminals Table 2.1 Recommended Crimp Terminals Recommended Crimp Terminals Wire Cross Section Klaukey Terminal Screws (mm²) 0.5-1.0 620/4 1620/4 GS4-1 630/4 1620/4 GS4-1 630/4 1630/4 GS4-2.5 650/4 1650/4 GS4-6 650/4 1650/4 GS4-6 101 R/5 1650/5 GS5-6 101 R/6 1650/6 GS6-6 101 R/8...
  • Page 47: Main Circuit Terminal Functions

    Main Circuit Terminal Functions Main circuit terminal functions are summarized according to terminal symbols in Table 2.3. Wire the terminals correctly for the desired purposes. Table 2.3 Main Circuit Terminal Functions (200 V Class and 400 V Class) Model: CIMR-F7Z Purpose Terminal Symbol 200 V Class...
  • Page 48: Main Circuit Configurations

    Main Circuit Configurations The main circuit configurations of the Inverter are shown in Table 2.4. Table 2.4 Inverter Main Circuit Configurations 200 V Class 400 V Class CIMR-F7Z20P4 to 2018 CIMR-F7Z40P4 to 4018 Power Power Control Control supply supply circuits circuits CIMR-F7Z4022 to 4055 CIMR-F7Z2022, 2030...
  • Page 49: Standard Connection Diagrams

    Standard Connection Diagrams Standard Inverter connection diagrams are shown in 2.5. These are the same for both 200 V Class and 400 V Class Inverters. The connections depend on the Inverter capacity. CIMR-F7Z20P4 to 2018 and 40P4 to CIMR-F7Z2022, 2030, and 4022 to 4055 4018 Braking Resistor DC reactor...
  • Page 50: Wiring The Main Circuits

    Wiring the Main Circuits This section describes wiring connections for the main circuit inputs and outputs. Wiring Main Circuit Inputs Observe the following precautions for the main circuit power supply input. Installing Fuses To protect the inverter, it is recommended to use semiconductor fuses like they are shown in the table below. Table 2.5 Input Fuses Rated Inverter Fuse Selection...
  • Page 51 Installing a Moulded-case Circuit Breaker When connecting the power input terminals (R/L1, S/L2, and T/L3) to the power supply using a moulded-case circuit breaker (MCCB) observe that the circuit breaker is suitable for the Inverter. Choose an MCCB with a capacity of 1.5 to 2 times of the inverter's rated current. •...
  • Page 52 Wiring the Output Side of Main Circuit Observe the following precautions when wiring the main output circuits. Connecting the Inverter and Motor Connect output terminals U/T1, V/T2, and W/T3 respective to the motor lead wires U, V, and W. Check that the motor rotates forward with the forward run command. Switch over any two of the output termi- nals to each other and reconnect if the motor rotates in reverse with the forward run command.
  • Page 53: Ground Wiring

    Ground Wiring Observe the following precautions when wiring the ground line. Always use the ground terminal of the 200 V Inverter with a ground resistance of less than 100 Ω and that • of the 400 V Inverter with a ground resistance of less than 10 Ω. Do not share the ground wire with other devices, such as welding machines or power tools.
  • Page 54 Connecting a Braking Resistor Unit (LKEB) and Braking Unit (CDBR) Connect a Braking Resistor Unit and Braking Unit to the Inverter as shown in the 2.8. The internal braking resistor overheat protection must be disabled (See table below). L8-01 (Protection selection for internal DB resistor) 0 (Disable overheat protection) 0 (Disable stall prevention function) L3-04 (Stall prevention selection during deceleration)
  • Page 55 Connecting Braking Units in Parallel When connecting two or more Braking Units in parallel, use the wiring and jumper settings like shown in 2.9. There is a jumper for selecting whether each Braking Unit is to be a master or slave. Select “Master” for the first Braking Unit only, and select “Slave”...
  • Page 56: Wiring Control Circuit Terminals

    Wiring Control Circuit Terminals Wire Sizes For remote operation using analog signals, keep the control line length between the Analog Operator or oper- ation signals and the Inverter to 50 m or less, and separate the lines from main power lines or other control cir- cuits to reduce induction from peripheral devices.
  • Page 57: Wiring Method

    Wiring Method Use the following procedure to connect wires to the terminal block. 1. Loosen the terminal screws with a thin-slot screwdriver. 2. Insert the wires from underneath the terminal block. 3. Tighten the terminal screws firmly Screwdriver Blade of screwdriver Control circuit terminal block Strip the end for...
  • Page 58: Control Circuit Terminal Functions

    Control Circuit Terminal Functions The functions of the control circuit terminals are shown in Table 2.9. Use the appropriate terminals for the cor- rect purposes. Table 2.9 Control Circuit Terminals with Default Settings Type Signal Name Function Signal Level Forward run/stop command Forward run when ON;...
  • Page 59 Table 2.9 Control Circuit Terminals with Default Settings Type Signal Name Function Signal Level 0 to 32 kHz (3 kΩ) H6-01 (Frequency reference input) High level voltage 3.5 to Pulse input 13.2 V Pulse I/O 0 to 32 kHz Pulse monitor H6-06 (Output frequency) +15 V output (2.2 kΩ) MEMOBUS communica-...
  • Page 60 The functions of DIP switch S1 and jumper CN15 are shown in the following table. Table 2.10 DIP Switch S1 and Jumper CN15 Settings Name Function Setting RS-485 and RS-422 terminating resis- OFF: No terminating resistance S1-1 ON: Terminating resistance of 110 Ω tance V: 0 to 10 V (internal resistance: 20 kΩ) S1-2...
  • Page 61: Control Circuit Terminal Connections

    Control Circuit Terminal Connections Connections to Inverter control circuit terminals are shown in 2.14. Forward Run / Stop Fault relay output Reverse Run / Stop 250 VAC, 1 A max. 30 VDC, 1 A max. External Fault Fault reset Multi-function Multi-step speed setting 1 digital inputs Relay output 1...
  • Page 62: Safe Disable Input Precautions

    Safe Disable Input Precautions The Safe Disable Function (Hardware Baseblock inputs) is only available in the Inverter Version with Safety (Inverter with spec C). Safe Disable Function Description The Safe Disable function can be utilized to perform a safe stop according to the EN60204-1, Stop Category 0 (uncontrolled stop by power removal).
  • Page 63: Control Circuit Wiring Precautions

    Control Circuit Wiring Precautions Observe the following precautions when wiring control circuits. Separate control circuit wiring from main circuit wiring (terminals R/L1, S/L2, T/L3, B1, B2, U/T1, V/T2, • W/T3, 2, and 3) and other high-power lines. Separate wiring for control circuit terminals MA, MB, MC, M1, M2, M3, M4, M5, and M6 (digital out- •...
  • Page 64: Wiring Check

    Wiring Check Checks Check all wiring after wiring has been completed. Do not perform continuity check on control circuits. Per- form the following checks on the wiring. Is all wiring correct? • Have no wire clippings, screws, or other foreign material been left? •...
  • Page 65: Installing And Wiring Option Cards

    Installing and Wiring Option Cards Option Card Models and Specifications Up to two Option Cards can be mounted in the Inverter. You can mount one card into each of the two places on the controller card (A, and C) like shown in 2.16.
  • Page 66 Refer to documentation provided with the Option Card for the mounting instructions for option slots A and C.
  • Page 67 Preventing C Option Card Connectors from Rising After installing an Option Card into slot C, insert an Option Clip to prevent the side with the connector from rising. The Option Clip can be easily removed by holding onto the protruding portion of the Clip and pulling it out.
  • Page 68: Pg Speed Control Card Terminals And Specifications

    PG Speed Control Card Terminals and Specifications PG-B2 The terminal specifications for the PG-B2 are given in the following table. Table 2.13 PG-B2 Terminal Specifications Terminal Contents Specifications 12 VDC (±5%), 200 mA max. Power supply for pulse generator 0 VDC (GND for power supply) H: +8 to 12 V (max.
  • Page 69: Wiring

    Wiring Wiring the PG-B2 The following illustrations show wiring examples for the PG-B2 using the option cards power supply or an external power source for supplying the PG. Three-phase Inverter R/L1 S/L2 T/L3 Power supply +12 V Power supply 0 Pulse input phase A GND pulse input phase A Pulse input phase B...
  • Page 70 PG power supply +12 V Pulse monitor output phase A A-phase pulses Pulse input phase A Pulse monitor output phase B B-phase Pulse input pulses phase B Fig 2.19 I/O Circuit Configuration of the PG-B2 Wiring the PG-X2 The following illustrations show wiring examples for the PG-X2 using the option cards power supply or an external power source for supplying the PG.
  • Page 71: Wiring Terminal Blocks

    PG-X2 PG power supply 0V +12V IP12 Capacitor for +12 V momentary power loss A (+) A (-) B (+) B (-) Z (+) Z (-) Fig 2.21 PG-X2 Wiring Using a 5 V External Power Supply Shielded twisted-pair wires must be used for signal lines. •...
  • Page 72 Cable Lug Connector Sizes and Tightening Torque The lug sizes and tightening torques for various wire sizes are shown in Table 2.16. Table 2.16 Cable Lugs and Tightening Torque Terminal Tightening Torque (N • m) Crimp Terminal Size Wire Thickness [mm Screws 1.25 - 3.5 0.75...
  • Page 74: Digital Operator And Modes

    Digital Operator and Modes This chapter describes Digital Operator displays and functions, and pro- vides an overview of operating modes and switching between modes. Digital Operator and Modes ...........3-1 Modes ..................3-4...
  • Page 75: Digital Operator

    Digital Operator This section describes the displays and functions of the Digital Operator. Digital Operator Display The key names and functions of the Digital Operator are described below. Drive Status Indicators FWD: Lights up when a forward run command is input.
  • Page 76 Table 3.1 Key Functions (Continued) Name Function Enables jog operation when the Inverter is operated from the Digital JOG Key Operator. Selects the rotation direction of the motor when the Inverter is oper- FWD/REV Key ated from the Digital Operator. Sets the active digit when programming parameters.
  • Page 77: Modes

    Modes This section describes the Inverter's modes and switching between modes. Inverter Modes The Inverter's parameters and monitoring functions are organized in groups called modes that make it easier to read and set parameters.The Inverter is equipped with 5 modes. The 5 modes and their primary functions are shown in the Table 3.2.
  • Page 78: Switching Modes

    Switching Modes The mode selection display will appear when the MENU key is pressed. Press the MENU key from the mode selection display to switch through the modes in sequence. Press the DATA/ENTER key to enter a mode and to switch from a monitor display to the setting display. Display at Startup -DRIVE- Frequency Ref...
  • Page 79: Drive Mode

    Drive Mode The Drive mode is the mode in which the Inverter can be operated. All monitor parameters (U1- ) as well as fault information and the fault history can be displayed in this mode When b1-01 (Reference selection) is set to 0, the frequency can be changed from the frequency setting display using the Increment, Decrement, and Shift/RESET keys.
  • Page 80: Quick Programming Mode

    Note: 1. When changing the display with the Increment / Decrement keys, the next display after the one for the last parameter number will be the one for the first parameter number and vice versa. For example, the next display after the one for U1-01 will be U1-40. This is indicated in the figures by the let- ters A and B and the numbers 1 to 6.
  • Page 81: Advanced Programming Mode

    Advanced Programming Mode In advanced programming mode all Inverter parameters can be monitored and set. A parameter can be changed from the setting displays using the Increment, Decrement, and Shift/RESET keys. The parameter will be saved and the display will return to monitor display when the DATA/ENTER key is pressed after changing the setting.
  • Page 82 Setting Parameters Here the procedure to change C1-01 (Acceleration Time 1) from 10 s to 20 s is shown. Table 3.3 Setting Parameters in Advanced Programming Mode Step Digital Operator Display Description -DRIVE- Frequency Ref U1- 01=50.00Hz Power supply turned ON. U1-02=50.00Hz U1-03=10.05A -DRIVE-...
  • Page 83: Verify Mode

    Verify Mode The Verify mode is used to display any parameters that have been changed from their default settings in a pro- gramming mode or by autotuning. If no parameter setting has been changed the display will show “None Modified” In Verify Mode the same procedures as in the Programming Mode can be used to change parameter settings.
  • Page 84: Autotuning Mode

    Autotuning Mode Autotuning automatically measures and sets the required motor data in order to achieve the maximum perfor- mance. Always perform autotuning before starting operation when using the vector control modes. When V/f control has been selected, only stationary autotuning for line-to-line resistance can be selected. For an optimal result the Autotuning should be performed under no load condition (no machine connected to the motor).
  • Page 85: Vector Control

    The following example shows the autotuning input procedure for standard rotating autotuning in Open Loop Vector Control. Mode Selection Display Monitor Display Setting Display MENU -VERIFY- ** Main Menu ** Modified Consts MENU -A.TUNE- -A.TUNE- -A.TUNE- Tuning Mode Sel Tuning Mode Sel ** Main Menu ** =0 *0* 01 =...
  • Page 86: Trial Operation

    Trial Operation This chapter describes the procedures for trial operation of the Inverter and provides an example of trial operation. Trial Operation Procedure............4-2 Trial Operation ...............4-3 Adjustment Suggestions ............4-14...
  • Page 87: Trial Operation Procedure

    Trial Operation Procedure Perform trial operation according to the following flowchart. When setting the basic parameters, always set C6-01 (Heavy/Normal Duty Selection) according to the application. START Installation Wiring Set power supply voltage jumper. Turn ON power. Confirm status. Basic settings Select operating (Quick programming mode) method.
  • Page 88: Trial Operation

    Trial Operation Application Confirmation For applications with quadratic torque characteristic like pumps, fans or blowers set C6-01 (Heavy/Normal Duty selection) to 1 or 2 (Normal Duty 1 or 2). Select the Normal Duty mode (1 or 2) regarding the required overload capability.
  • Page 89: Power On

    Power ON Confirm all of the following items and then turn ON the power supply. Check that the power supply is of the correct voltage. • 200 V class: 3-phase 200 to 240 VDC, 50/60 Hz 400 V class: 3-phase 380 to 480 VDC, 50/60 Hz Make sure that the motor output terminals (U, V, W) and the motor are connected correctly.
  • Page 90: Basic Settings

    Basic Settings Switch to the quick programming mode (“QUICK” will be displayed on the LCD screen) and set the follow- ing parameters. Refer to Chapter 3 Digital Operator and Modes for Digital Operator operating procedures and to Chapter 5 User Parameters Chapter 6 Parameter Settings by Function for details on the parameters.
  • Page 91 Table 4.1 Basic Parameter Settings (Continued) : Must be set. : Set as required. Parame- Setting Factory Class ter Num- Name Description Page Range Setting 200 V 155 to 255 V (200 V Input voltage set- Sets the Inverter's nominal input voltage (200 V class) class) 5-31...
  • Page 92: Settings For The Control Methods

    Settings for the Control Methods The usable Autotuning methods depend on the control method setting of the Inverter. Overview of Settings Make the required settings in quick programming mode and autotuning mode according to 4.1. Setting the Control Method Select the appropriate control mode as required by the application. Table 4.2 shows the main properties of each control mode.
  • Page 93: Autotuning

    Open Loop Vector Control (A1-02 = 2) Always perform autotuning. If the motor can be operated, perform rotating autotuning. If the motor cannot be operated, perform non-rotating autotuning 1 or 2. Refer to the following section on Autotuning for details on autotuning.
  • Page 94 motor nameplate and additiona the motor no-load current from the motor manufacturer’s motor test result and press the RUN key on the Digital Operator. If T1-09 is not set the value of a Yaskawa standard motor will be used. Precautions Before Using Autotuning Read the following precautions before using autotuning.
  • Page 95 Precautions for Rotating and Non-rotating Autotuning If the motor rated voltage is higher than the power supply voltage, lower the base voltage value like shown • Fig 4.3 to prevent saturation of the Inverter’s output voltage. Use the following procedure to perform autotuning.
  • Page 96 Parameter Settings for Autotuning The following parameters must be set before autotuning. Table 4.3 Parameter Settings before Autotuning Name Data Displays during Autotuning Parame- Setting Factory Open Closed Display ter Num- V/f with Range Setting Display Loop Loop Vector Vector Motor 1/2 Set the location where the auto- selection...
  • Page 97: Application Settings

    Application Settings Parameters can be set as required in advanced programming mode. All the parameters which can be set in quick programming mode are also displayed and can be set in the advanced programming mode. Setting Examples The following points are examples of settings for applications. •...
  • Page 98: Check And Recording Parameters

    Operation using the Digital Operator Use the Digital Operator to start operation in LOCAL mode in the same way as in no-load operation. • If a fault occurs during operation, make sure that the STOP key on the Digital Operator is accessible easily. •...
  • Page 99: Adjustment Suggestions

    Adjustment Suggestions If hunting, vibration, or other problems originated in the control system occur during trial operation, adjust the parameters listed in the following table according to the control method. This table lists the most commonly used parameters only. Table 4.4 Adjusted Parameters Recom- Control Name (Parameter...
  • Page 100 Table 4.4 Adjusted Parameters (Continued) Recom- Control Name (Parameter Factory Influence mended Adjustment Method Method Number) Setting Setting • Reducing motor • Increase the setting if magnetic noise motor magnetic noise is Depends Carrier frequency • Controlling hunting 0 to high.
  • Page 101 The following parameters will also affect the control system indirectly. Table 4.5 Parameters Which Affect Control and Applications Indirectly Name (Parameter Number) Application Heavy/Normal Duty selection (C6-01) Sets the maximum torque and overload capability. DWELL function (b6-01 to b6-04) Used for heavy loads or large machine backlashes. Acceleration/deceleration times By adjusting the acceleration and deceleration times the torque is influ- (C1-01 to C1-11)
  • Page 102: User Parameters

    User Parameters This chapter describes all user parameters that can be set in the Inverter. User Parameter Descriptions..........5-2 Digital Operation Display Functions and Levels ....5-3 User Parameter Tables............5-8...
  • Page 103: User Parameter Descriptions

    User Parameter Descriptions This section describes the contents of the user parameter tables. Description of User Parameter Tables User parameter tables are structured as shown below. Here, b1-01 (Frequency Reference Selection) is used as an example. Control Methods Param- Change Name MEMO- eter...
  • Page 104: Digital Operation Display Functions And Levels

    Digital Operation Display Functions and Levels The following figure shows the Digital Operator display hierarchy for the Inverter. Function Page Status Monitor Parameters 5-70 Fault Trace 5-75 MENU Drive Mode Fault History 5-76 Initialize Mode Inverter can be operated and its status can be displayed.
  • Page 105: User Parameters Available In Quick Programming Mode

    User Parameters Available in Quick Programming Mode The minimum user parameters required for Inverter operation can be monitored and set in quick programming mode. The user parameters displayed in quick programming mode are listed in the following table. These, and all other user parameters, are also displayed in advanced programming mode.
  • Page 106 Control Methods Param- Change MEMO Name eter Setting Factory during Open Closed Description Num- Range Setting Opera- Regis- with Loop Loop Display tion Vector Vector Frequency reference 1 d1-01 Sets the master frequency reference. 0.00 Hz 280H Reference 1 Frequency Sets the frequency reference when reference 2 d1-02...
  • Page 107 Control Methods Param- Change MEMO Name eter Setting Factory during Open Closed Description Num- Range Setting Opera- Regis- with Loop Loop Display tion Vector Vector Motor rated 0.00 to 0.40 power Sets the rated output power of the motor. E2-11 650.00 318H It is an input data for autotuning...
  • Page 108 Control Methods Param- Change MEMO Name eter Setting Factory during Open Closed Description Num- Range Setting Opera- Regis- with Loop Loop Display tion Vector Vector Sets the Speed Follower operatoin mode 0: Disabled Follower mode is disabled and the Follower drive runs from the normal fre- Mode Selec- quency reference.
  • Page 109: User Parameter Tables

    User Parameter Tables Setup Settings: A Initialize Mode: A1 Control Methods Param- Change Name MEMO- eter Setting Factory during Open Closed Description Page Num- Range Setting Opera- with Loop Loop Register Display tion Vector Vector Language Used to select the language selection for displayed on the Digital Oper- Digital...
  • Page 110 Control Methods Param- Change Name MEMO- eter Setting Factory during Open Closed Description Page Num- Range Setting Opera- with Loop Loop Register Display tion Vector Vector Password input when a pass- word has been set in A1-05. Password This function write-protects some parameters of the initial- ize mode.
  • Page 111: Application Parameters: B

    Application Parameters: b Operation Mode Selections: b1 Name Control Methods Param- Change MEMO- eter Setting Factory during Open Closed Description Page Num- Range Setting Opera- Display with Loop Loop Register tion Vector Vector Reference Sets the frequency reference source selec- input method.
  • Page 112 Name Control Methods Param- Change MEMO- eter Setting Factory during Open Closed Description Page Num- Range Setting Opera- Display with Loop Loop Register tion Vector Vector Operation Used to set the operation selection mode when switching to the after switch- Remote mode using the Local/ ing to Remote Key.
  • Page 113 Speed Search: b3 Name Control Methods Param- Change MEMO- eter Setting Factory during Open Closed Description Page Num- Range Setting Opera- Display with Loop Loop Register tion Vector Vector Speed Enables/disables the speed search search function for the RUN selection command and sets the speed (current search method.
  • Page 114 Name Control Methods Param- Change MEMO- eter Setting Factory during Open Closed Description Page Num- Range Setting Opera- Display with Loop Loop Register tion Vector Vector Speed Selects the direction for the Search Speed Search operation. Rotating 0: Speed Search is started using Selection the rotation direction from Direction...
  • Page 115 PID Control: b5 Control Methods Param- Change Name MEMO- eter Setting Factory during Open Closed Description Page Num- Range Setting Opera- with Loop Loop Register Display tion Vector Vector 0: Disabled PID control 1: Enabled (Deviation is D- mode selec- controlled.) tion 2: Enabled (Feedback value...
  • Page 116 Control Methods Param- Change Name MEMO- eter Setting Factory during Open Closed Description Page Num- Range Setting Opera- with Loop Loop Register Display tion Vector Vector Selection of 0: No detection of a feedback PID feed- loss. back signal 1: Detection of a feedback loss detec- loss.
  • Page 117 Control Methods Param- Change Name MEMO- eter Setting Factory during Open Closed Description Page Num- Range Setting Opera- with Loop Loop Register Display tion Vector Vector PID Setpoint 0 to b5-19 PID-target value 1DDH 6-99 100.0% PID Setpoint PID Square Enables/Disables the square Root Feed- root function for the PID feed-...
  • Page 118 Dwell Functions: b6 Chang Control Methods Param Name Set- Fac- e dur- MEMO- eter Open Closed Description ting tory Page Num- with Loop Loop Range Setting Opera- Register Display Vector Vector tion Dwell fre- quency at 0.0 to start b6-01 150.0 0.0 Hz 1B6H...
  • Page 119 Energy Saving: b8 Control Methods Param- Change Name MEMO- eter Setting Factory during Open Closed Description Page Num- Range Setting Opera- with Loop Loop Register Display tion Vector Vector Energy-sav- Select whether to enable or ing mode disable energy-saving control. selection b8-01 0 or 1...
  • Page 120 Zero Servo Control: b9 Control Methods Param- Change Name MEMO- eter Setting Factory during Open Closed Description Page Num- Range Setting Opera- with Loop Loop Register Display tion Vector Vector Zero Servo Adjust the strength of the Gain zero-servo lock. Enabled when the “zero-servo command”...
  • Page 121: Tuning Parameters: C

    Tuning Parameters: C Acceleration/Deceleration: C1 Control Methods Param- Change Name MEMO- eter Setting Factory during Open Closed Description Page Num- Range Setting Opera- with Loop Loop Register Display tion Vector Vector Acceleration Sets the acceleration time to time 1 C1-01 accelerate from 0 Hz to the 200H 6-20...
  • Page 122 S-Curve Acceleration/Deceleration: C2 Control Methods Param Change Name Set- Fac- MEMO- eter during Open Closed Description ting tory Page Num- Opera- with Loop Loop Range Setting Register Display tion Vector Vector S-curve character- istic time 0.00 at acceler- C2-01 0.20 s 20BH 6-22 ation start...
  • Page 123 Control Methods Param- Change Name MEMO- eter Setting Factory during Open Closed Description Page Num- Range Setting Opera- with Loop Loop Register Display tion Vector Vector Sets the Slip Compensation Slip com- delay time. pensation Usually changing this setting delay time is not necessary.
  • Page 124 Torque Compensation: C4 Control Methods Param- Change Name MEMO- eter Setting Factory during Open Closed Description Page Num- Range Setting Opera- with Loop Loop Register Display tion Vector Vector Sets the torque compensation gain. Torque com- Usually changing this setting pensation is not necessary.
  • Page 125 Speed Control (ASR): C5 Name Control Methods Param Change Set- Fac- MEMO- eter during Open Closed Description ting tory Page Num- Opera- Display with Loop Loop Range Setting Register tion Vector Vector ASR pro- portional 0.00 to 20.00 Sets the proportional gain of the (P) gain 1 300.00 C5-01...
  • Page 126 Carrier Frequency: C6 Control Methods Param Change Name Set- Fac- MEMO- eter during Open Closed Description ting tory Page Num- Opera- with Loop Loop Range Setting Register Display tion Vector Vector Heavy/ Normal Duty selec- 0: Heavy Duty tion C6-01 1: Normal Duty 1 0 to 2 223H...
  • Page 127: Reference Parameters: D

    Reference Parameters: d Preset Reference: d1 Control Methods Param- Change Name MEMO- eter Setting Factory during Open Closed Description Page Num- Range Setting Opera- with Loop Loop Register Display tion Vector Vector Frequency reference 1 d1-01 Sets the frequency reference. 0.00 Hz 280H 6-10...
  • Page 128 Control Methods Param- Change Name MEMO- eter Setting Factory during Open Closed Description Page Num- Range Setting Opera- with Loop Loop Register Display tion Vector Vector Frequency Sets the frequency reference reference 12 when multi-step speed com- d1-12 0.00 Hz 28DH 6-10 mands 1, 2, and 4 are ON for...
  • Page 129 Jump Frequencies: d3 Control Methods Param- Change Name MEMO- eter Setting Factory during Open Closed Description Page Num- Range Setting Opera- with Loop Loop Register Display tion Vector Vector Jump fre- Set the center values of the quency 1 jump frequencies in Hz. d3-01 0.0 Hz 294H...
  • Page 130 Torque Control: d5 Control Methods Param- Change Name MEMO- eter Setting Factory during Open Closed Description Page Num- Range Setting Opera- with Loop Loop Register Display tion Vector Vector Torque con- 0: Speed control (C5-01 to trol selection C5-07) 1: Torque control 2: Torque control 2 This function is available in Closed Loop Vector control...
  • Page 131 Field Weakening: d6 Control Methods Param- Change Name MEMO- eter Setting Factory during Open Closed Description Page Num- Range Setting Opera- with Loop Loop Register Display tion Vector Vector Field weak- Sets the inverter output volt- ening level age when the field weakening command is input at a digital d6-01 input.
  • Page 132: Motor Parameters: E

    Motor Parameters: E V/f Pattern: E1 Control Methods Param Change Name Set- Fac- MEMO- eter during Open Closed Description ting tory Page Num- Opera- with Loop Loop Range Setting Register Display tion Vector Vector Input volt- Sets the Inverter input voltage. 155 to age setting 200 V...
  • Page 133 Control Methods Param Change Name Set- Fac- MEMO- eter during Open Closed Description ting tory Page Num- Opera- with Loop Loop Range Setting Register Display tion Vector Vector Mid. out- put fre- 0.0 to 0.0 Hz quency 2 E1-11 150.0 30AH 6-113 Mid Fre-...
  • Page 134 Control Methods Param- Change Name MEMO- eter Setting Factory during Open Closed Description Page Num- Range Setting Opera- with Loop Loop Register Display tion Vector Vector Motor iron Sets the motor iron saturation saturation coefficient at 50% of magnetic coefficient 1 flux.
  • Page 135 Motor 2 V/f Pattern: E3 Control Methods Param Change Name Set- Fac- MEMO- eter during Open Closed Description ting tory Page Num- Opera- with Loop Loop Range Setting Register Display tion Vector Vector Motor 2 control 0:V/f control method 1:V/f control with PG E3-01 0 to 3 319H...
  • Page 136 Motor 2 Setup: E4 Control Methods Param- Change Name MEMO- eter Setting Factory during Open Closed Description Page Num- Range Setting Opera- with Loop Loop Register Display tion Vector Vector Sets the motor rated current. Motor 2 This set value will become a rated current 0.32 1.90 A...
  • Page 137: Option Parameters: F

    Option Parameters: F PG Option Setup: F1 Control Methods Param- Change Name MEMO- eter Setting Factory during Open Closed Description Page Num- Range Setting Opera- with Loop Loop Register Display tion Vector Vector PG constant Sets the number of PG pulses 0 to F1-01 1024...
  • Page 138 Control Methods Param- Change Name MEMO- eter Setting Factory during Open Closed Description Page Num- Range Setting Opera- with Loop Loop Register Display tion Vector Vector PG division Sets the division ratio for the rate (PG PG speed control card pulse pulse moni- output.
  • Page 139 Control Methods Param- Change Name MEMO- eter Setting Factory during Open Closed Description Page Num- Range Setting Opera- with Loop Loop Register Display tion Vector Vector PG open-cir- cuit detec- Used to set the PG disconnec- tion delay tion detection time. PGO will 0.0 to F1-14 2.0 s...
  • Page 140 Digital Reference Card: F3 Name Control Methods Param- Change MEMO Open eter Setting Factory during Closed Description Page Loop Num- Range Setting Opera- Regis- Display with Loop Vector tion Vector Sets the Digital Reference Card input method. 0: BCD 1% unit 1: BCD 0.1% unit Digital input option...
  • Page 141 Digital Output Option Card Setup: F5 Control Methods Param- Change MEMO eter Setting Factory during Open Closed Name Description Page Num- Range Setting Opera- Regis- with Loop Loop tion Vector Vector Selects the desired multi-function Channel 1 output for channel 1. F5-01 Output This function is enabled when a...
  • Page 142 Serial Communications Settings: F6 Control Methods Param- Change Name MEMO- eter Setting Factory during Open Closed Description Page Num- Range Setting Opera- with Loop Loop Register Display tion Vector Vector Operation Sets the stopping method for selection communications faults. after com- 0: Deceleration to stop using munications the deceleration time in...
  • Page 143 Control Methods Param- Change Name MEMO- eter Setting Factory during Open Closed Description Page Num- Range Setting Opera- with Loop Loop Register Display tion Vector Vector Number of SI-T BUS Sets the number of detected error detec- communication errors before F6-09 2 to 10 3B7H...
  • Page 144: Terminal Function Parameters: H

    Terminal Function Parameters: H Multi-function Digital Inputs: H1 Control Methods Param- Change Name MEMO- eter Setting Factory during Open Closed Description Page Num- Range Setting Opera- with Loop Loop Register Display tion Vector Vector Terminal S3 function selection H1-01 Multi-function input 1 0 to 93 400H Terminal S3...
  • Page 145 Control Methods Setting Open Closed Function Page Value with Loop Loop Vector Vector V/f control with/without PG (ON: Speed feedback control disabled,) (normal V/f 6-40 control) Speed control (ASR) integral disable (ON: Integral control disabled) 6-40 Not used (Set when a terminal is not used) UP command (Always set with the Down command) 6-71 DOWN command (Always set with the Up command)
  • Page 146 Control Methods Setting Open Closed Function Page Value with Loop Loop Vector Vector Follower Disable (ON: Follower mode is disabled and the drive will follow the nor- mal frequency reference (based on b1-01 setting) and use the normal accel/decel 6-134 times.
  • Page 147 Control Methods Setting Open Closed Function Page Value with loop Loop Vector Vector Braking resistor fault (ON: Resistor overheat or braking transistor fault) 6-63 Fault (ON: Digital Operator communications fault or fault other than CPF00 and 6-78 CPF01 has occurred.) Not used.
  • Page 148 Analog Inputs: H3 Control Methods Param- Change Name MEMO- eter Setting Factory during Open Closed Description Page Num- Range Setting Opera- with Loop Loop Register Display tion Vector Vector Multi-func- tion analog Sets the analog input A1 sig- input termi- nal level.
  • Page 149 Control Methods Param- Change Name MEMO- eter Setting Factory during Open Closed Description Page Num- Range Setting Opera- with Loop Loop Register Display tion Vector Vector Gain (termi- Sets the input level when ter- nal A2) minal A2 input is 10 V (20 0.0 to H3-10 mA) according to the 100%...
  • Page 150 Control Methods Open Setting Closed Function Contents (100%) Page Loop Value with Loop Vec- Vector Torque reference/torque limit at Motor’s rated torque 6-121 speed control Torque compensation Motor’s rated torque 6-121 Positive/negative torque limit Motor's rated torque 6-46 Analog Ratio Adjustment 10V = 100.00% 6-134 Analog input not used.
  • Page 151 Control Methods Param- Change Name MEMO- eter Setting Factory during Open Closed Description Page Num- Range Setting Opera- with Loop Loop Register Display tion Vector Vector Analog out- Sets the signal output level for put 1 signal multi-function output 1 (ter- level selec- minal FM) tion...
  • Page 152 Control Methods Param- Change Name MEMO- eter Setting Factory during Open Closed Description Page Num- Range Setting Opera- with Loop Loop Register Display tion Vector Vector RTS control Enables or disables RTS con- ON/OFF trol. 0: Disabled (RTS is always H5-07 0 or 1 42BH...
  • Page 153: Protection Function Parameters: L

    Protection Function Parameters: L Motor Overload: L1 Control Methods Param- Change Name MEMO- eter Setting Factory during Open Closed Description Page Num- Range Setting Opera- with Loop Loop Register Display tion Vector Vector Sets whether the motor thermal overload protection function is Motor pro- enabled or disabled.
  • Page 154 Control Methods Param- Change Name MEMO- eter Setting Factory during Open Closed Description Page Num- Range Setting Opera- with Loop Loop Register Display tion Vector Vector Motor tem- perature input filter Sets H3-09 to E and sets the time con- delay time constant for the 0.00 to L1-05...
  • Page 155 Control Methods Param- Change Name MEMO- eter Setting Factory during Open Closed Description Page Num- Range Setting Opera- with Loop Loop Register Display tion Vector Vector Kinetic Sets the time required to decel- Energy Buff- erate from the speed where the ering decel- deceleration at momentary 0.0 to...
  • Page 156 Control Methods Param- Change Name MEMO- eter Setting Factory during Open Closed Description Page Num- Range Setting Opera- with Loop Loop Register Display tion Vector Vector Selects the stall prevention Stall preven- during deceleration. tion selec- 0: Disabled (Deceleration as tion during set.
  • Page 157 Reference Detection: L4 Control Methods Param Change Name MEMO- eter Setting Factory during Open Closed Description Page Num- Range Setting Opera- with Loop Loop Register Display tion Vector Vector Speed agree- Sets the detection level for the ment detection output frequency detection level function.
  • Page 158 Fault Restart: L5 Control Methods Param- Change Name MEMO- eter Setting Factory during Open Closed Description Page Num- Range Setting Opera- with Loop Loop Register Display tion Vector Vector Number of Sets the number of auto restart auto restart attempts. attempts L5-01 Automatically restarts after a...
  • Page 159 Torque Detection: L6 Control Methods Param- Change Name MEMO- eter Setting Factory during Open Closed Description Page Num- Range Setting Opera- with Loop Loop Register Display tion Vector Vector 0: Overtorque/undertorque Torque detection disabled. detection 1: Overtorque detection only selection 1 with speed agreement;...
  • Page 160 Torque Limits: L7 Control Methods Param Change Name Set- Fac- MEMO- eter during Open Closed Description ting tory Page Num- Opera- with Loop Loop Range Setting Register Display tion Vector Vector Forward drive torque 0 to limit L7-01 200%* 4A7H 6-46 Torq Limit Reverse...
  • Page 161 Hardware Protection: L8 Control Methods Param- Change Name MEMO- eter Setting Factory during Open Closed Description Page Num- Range Setting Opera- with Loop Loop Register Display tion Vector Vector Protect selec- tion for inter- 0: Disabled (no overheating nal DB protection) L8-01 0 or 1...
  • Page 162: Special Adjustments: N

    Control Methods Param- Change Name MEMO- eter Setting Factory during Open Closed Description Page Num- Range Setting Opera- with Loop Loop Register Display tion Vector Vector Cooling fan Set the time in seconds to control delay delay turning OFF the cooling time L8-11 0 to 300...
  • Page 163 Control Methods Param- Change Name MEMO- eter Setting Factory during Open Closed Description Page Num- Range Setting Opera- with Loop Loop Register Display tion Vector Vector Hunting-pre- Sets the hunting-prevention vention gain gain. Normally, there is no need to change this setting. If necessary, make the adjust- ments as follows: •...
  • Page 164 Automatic Frequency Regulator: n2 Control Methods Param- Change MEMO- eter Setting Factory during Open Closed Name Description Page Num- Range Setting Opera- with Loop Loop Register tion Vector Vector Sets the internal speed feed- Speed feed- back detection control gain. back detec- Normally, there is no need to tion control...
  • Page 165: Digital Operator Parameters: O

    Digital Operator Parameters: o Monitor Selections: o1 Control Methods Param- Change Name MEMO- eter Setting Factory during Open Closed Description Page Num- Range Setting Opera- with Loop Loop Register Display tion Vector Vector Monitor Set the number of the 4rd. selection monitor item to be displayed o1-01...
  • Page 166 Digital Operator Functions: o2 Control Methods Param- Change Name MEMO- eter Setting Factory during Open Closed Description Page Num- Range Setting Opera- with Loop Loop Register Display tion Vector Vector LOCAL/ Enables/Disables the Digital REMOTE Operator Local/Remote key key enable/ 0: Disabled o2-01 disable...
  • Page 167 Control Methods Param- Change Name MEMO- eter Setting Factory during Open Closed Description Page Num- Range Setting Opera- with Loop Loop Register Display tion Vector Vector Cumulative operation 0: Accumulated inverter time selec- power on time. o2-08 0 or 1 50CH 6-140 tion...
  • Page 168: Speed Follower: S

    Speed Follower: S Speed Follower Configuration 1: S1 Control Methods Param- Change Name MEMO- eter Setting Factory during Open Closed Description Page Num- Range Setting Opera- with Loop Loop Register Display tion Vector Vector Sets the Speed Follower oper- atoin mode 0: Disabled Follower mode is disabled Follower...
  • Page 169 Follower Configuration Configuration 2: S2 Control Methods Param- Change Name MEMO- eter Setting Factory during Open Closed Description Page Num- Range Setting Opera- with Loop Loop Register Display tion Vector Vector Sets the digital gear ratio Digital Ratio adjustment. The gear ratio Adjustments -99.99 adjustment is also influenced...
  • Page 170 Control Methods Param- Change Name MEMO- eter Setting Factory during Open Closed Description Page Num- Range Setting Opera- with Loop Loop Register Display tion Vector Vector Motor out- 0.40 put power Sets the output power of the 0.00 to T1-02 702H 4-11 motor in kilowatts.
  • Page 171: Monitor Parameters: U

    Monitor Parameters: U Status Monitor Parameters: U1 Control Methods Param- Name MEMO- eter Output Signal Level During Min. Open Closed Description Num- Multi-Function Analog Output Unit with Loop Loop Register Display Vector Vector Frequency reference Monitors/sets the frequency 10 V: Max. frequency 0.01 U1-01 (0 to ±...
  • Page 172 Control Methods Param- Name MEMO- eter Output Signal Level During Min. Open Closed Description Num- Multi-Function Analog Output Unit with Loop Loop Register Display Vector Vector Input termi- Shows input ON/OFF status. nal status 1: FWD command (S1) is ON 1: REV command (S2) is ON 1: Multi input 1...
  • Page 173 Control Methods Param- Name MEMO- eter Output Signal Level During Min. Open Closed Description Num- Multi-Function Analog Output Unit with Loop Loop Register Display Vector Vector Terminal A2 Monitors the input level of input level analog input A2. A value of 10 V/20mA: 100% U1-16 0.1%...
  • Page 174 Control Methods Param- Name MEMO- eter Output Signal Level During Min. Open Closed Description Num- Multi-Function Analog Output Unit with Loop Loop Register Display Vector Vector kWH Lower four digits Shows the consumed energy U1-29 (Cannot be output.) in kWh. U1-29 shoes the kWh Lower lower four digits, U1-30 4 dig...
  • Page 175 Control Methods Param- Name MEMO- eter Output Signal Level During Min. Open Closed Description Num- Multi-Function Analog Output Unit with Loop Loop Register Display Vector Vector Master encoder fre- Displays the frequency refer- quency ref- ence from the master drive 10 V: Max.
  • Page 176 Fault Trace: U2 Control Methods Param- Name Output Signal Level During MEMO- eter Min. Open Closed Description Multi-Function Analog Out- Num- Unit with Loop Loop Register Display Vector Vector Current fault U2-01 The content of the current fault. Current Fault Last fault U2-02 The content of the last fault.
  • Page 177 Control Methods Param- Name Output Signal Level During MEMO- eter Min. Open Closed Description Multi-Function Analog Out- Num- Unit with Loop Loop Register Display Vector Vector Operation status at The operating status when the fault U2-13 last fault occurred. The format is the same as for U1-12.
  • Page 178: Factory Settings That Change With The Control Method (A1-02)

    Factory Settings that Change with the Control Method (A1-02) Factory Setting Param Closed eter V/F with Open Loop Name Setting Range Unit V/f Control Loop Vec- Num- Vector A1-02=0 A1-02=1 A1-02=2 A1-02=3 b3-01 Speed search selection 0 to 3 b3-02 Speed search operating current 0 to 200 b8-02 Energy saving gain 0.0 to 10.0...
  • Page 179 200 V and 400 V Class Inverters of 0.4 to 1.5 kW Param- Factory Setting eter Unit Number E1-03 E1-04 Hz 50.0 60.0 60.0 72.0 50.0 50.0 60.0 60.0 50.0 50.0 60.0 60.0 90.0 120.0 180.0 60.0 E1-05 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 E1-06 Hz 50.0 60.0...
  • Page 180: Factory Settings That Change With The Inverter Capacity (O2-04)

    Factory Settings that Change with the Inverter Capacity (o2-04) 200 V Class Inverters Parame- ter Num- Name Unit Factory Setting Inverter Capacity 0.75 o2-04 kVA selection Energy-saving filter time con- b8-03 0.50 (Open Loop vector) stant b8-04 Energy-saving coefficient 288.20 223.70 169.40 156.80...
  • Page 181 400 V Class Inverters Param- eter Name Unit Factory Setting Number Inverter Capacity 0.75 o2-04 kVA selection Energy-saving filter time con- b8-03 0.50 (Open Loop vector) stant b8-04 Energy-saving coefficient 576.40 447.40 338.80 313.60 245.80 236.44 189.50 145.38 140.88 Carrier fre- Normal Duty 1 C6-02 quency...
  • Page 182: Parameter Initial Values That Change With The Setting Of C6-01

    Param- eter Name Unit Factory Setting Number Inverter Capacity o2-04 kVA selection Energy-saving filter time con- b8-03 2.00 (Open Loop vector) stant b8-04 Energy-saving coefficient 30.13 30.57 27.13 21.76 32.79 33.18 Carrier fre- Normal Duty 1 C6-02 quency Normal Duty 2 selection E2-01 Motor rated current...
  • Page 183 Parameter Setting Ranges that Change With the Setting of C6-01 Setting Range Parameter Num- Name C6-01=1 or 2 C6-01=0 (Heavy Duty) (Normal Duty 1 or 2) 0, F, 1 to 6 (depends on the 0, F, 0 to 6 (depends on the C6-02 Carrier frequency selection Inverter capacity)
  • Page 184: Parameter Settings By Function

    Parameter Settings by Function Application and Overload Selections ........6-2 Frequency Reference ............6-7 Run Command Input Methods ..........6-12 Stopping Methods ..............6-14 Acceleration and Deceleration Characteristics ....6-20 Adjusting Frequency References.........6-27 Speed Limit (Frequency Reference Limits)......6-32 Frequency Detection............6-33 Improving the Operation Performance.........6-36 Machine Protection ..............6-46 Automatic Restart ..............6-55 Inverter Protection..............6-63 Input Terminal Functions .............6-68...
  • Page 185: Application And Overload Selections

    Application and Overload Selections Select the Overload to Suit the Application Set C6-01 (Heavy Duty: constant torque, Normal Duty: High carrier, variable torque) depending on the appli- cation. The setting ranges for the Inverter carrier frequency, overload capability and maximum output fre- quency depend on the setting of C6-01.
  • Page 186: Carrier Frequency Selection

    Setting Precautions C6-01 (Heavy/Normal Duty Selection) The inverter supplies Heavy/Normal Duty modes Heavy Duty, Normal Duty 1 and Normal Duty 2. The setting ranges and factory settings of some parameters change with the setting of C6-01. See page 5-81, Parameter Initial Values that Change With the Setting of C6-01 page 5-82, Parameter Setting Ranges that Change With the Setting of...
  • Page 187 When using V/f control or V/f control with PG, the carrier frequency can be set to vary depending on the • output frequency, as shown in the following diagram by setting C6-03 (Carrier Frequency Upper Limit), C6-04 (Carrier Frequency Lower Limit), and C6-05 (Carrier Frequency Proportional Gain). Carrier Frequency C6-03 Output frequency x C6-05 x K*...
  • Page 188 Carrier Frequency and Inverter Overload Capability The inverter overload capability depends among other things on the carrier frequency setting. If the carrier fre- quency setting is higher than the factory setting, the overload current capability must be reduced. Heavy Duty (C6-01=0) The default carrier frequency for the Heavy Duty mode is 2 kHz.
  • Page 189 Normal Duty 1 (C6-01=1) The default carrier frequency for the Normal Duty 1 mode depends on the inverter capacity. The overload capability is 120% of the Normal Duty 1 rated current for 1 minute. If the carrier frequency is set to a higher value than the factory setting, the overload capability is reduced like shown in Fig 6.3.
  • Page 190: Frequency Reference

    Frequency Reference Selecting the Frequency Reference Source Set parameter b1-01 to select the frequency reference source. Related Parameters Control Methods Change Parameter Factory during Open Closed Name V/f with Setting Opera- Loop Loop tion Vector Vector b1-01 Frequency reference source selection H3-09 Analog input 2 function selection H3-13...
  • Page 191 2-Step Switching: Master/Auxiliary If performing 2-step switching between master and auxiliary speed frequencies, input the master speed fre- quency reference to control circuit terminal A1, and input the auxiliary speed frequency reference to A2. When terminal S3 (multi-step speed command 1) is OFF, terminal A1 input (master speed frequency refer- ence) will be the Inverter frequency reference, and when terminal S3 is ON, terminal A2 input (auxiliary speed frequency reference) will be the Inverter frequency reference.
  • Page 192 Setting Frequency Reference Using Pulse Train Signals When b1-01 is set to 4, the pulse train input signal at terminal RP input is used as the frequency reference. Set H6-01 (Pulse Train Input Function Selection) to 0 (frequency reference), and then set the reference pulse frequency that is equal to 100% of the reference value to H6-02 (Pulse Train Input Scaling).
  • Page 193: Using Multi-Step Speed Operation

    Using Multi-Step Speed Operation The inverter supports a multi step speed operation with a maximum of 17 speed steps, using 16 multi-step fre- quency references, and one jog frequency reference. The following example of a multi-function input terminal function shows a 9-step operation using multi-step references 1 to 3 and jog frequency selection functions.
  • Page 194 Setting Precautions When setting analog inputs to step 1 and step 2, observe the following precautions. When setting terminal A1's analog input to step 1 set b1-01 to 1, when setting d1-01 (Frequency Reference • 1) to step 1 set b1-01 to 0. When setting terminal A2's analog input to step 2 set H3-09 to 2 (auxiliary frequency reference).
  • Page 195: Run Command Input Methods

    Run Command Input Methods Selecting the Run Command Source Set parameter b1-02 to select the source for the run command. Related Parameters Control Methods Change Parameter Factory during Open Closed Name V/f with Setting Opera- Loop Loop tion Vector Vector b1-02 RUN command source selection Performing Operations Using the Digital Operator...
  • Page 196 Performing Operations Using 3-Wire Control If one of the parameter H1-01 to H1-05 (digital input terminals S3 to S7) is set to 0, the terminals S1 and S2 are used for a 3-wire control, and the multi-function input terminal that has been set to 0 works as a forward/ reverse selection command terminal.
  • Page 197: Stopping Methods

    Stopping Methods Selecting the Stopping Method when a Stop Command is Input There are four methods of stopping the Inverter when a stop command is input: Deceleration to stop • Coast to stop • DC braking stop • Coast to stop with timer •...
  • Page 198 When Closed Loop Vector control is selected, the stopping behavior depends on the setting of b1-05. Analog frequency E1-09 reference The Run command turns OFF and zero speed control starts when the motor speed feedback drops below b2-01. b1-05=0 Zero speed Initial excitation Run at frequency control...
  • Page 199 DC Braking to Stop (b1-03=2) After the stop command has been input and the minimum baseblock time (L2-03) has elapsed, DC injection will be applied to the motor. The applied DC injection current can be set in parameter b2-02. The DC injection braking time depends on the set value of b2-04 and on the output frequency at the moment when the stop com- mand is input and.
  • Page 200: Using The Dc Injection Brake

    Using the DC Injection Brake The DC injection brake can be used to stop a coasting motor before restarting it or to hold it at the deceleration end when the inertia is large. Set parameter b2-03 to apply DC injection to the motor, before it starts to accel- erate.
  • Page 201 Inputting the DC Injection Brake Command from Control Circuit Terminals If you set a digital input terminal (H1- ) to 60 (DC injection brake command), the DC brake can be applied by enabling or disabling this input. The time chart for the DC injection brake is shown below. DC injection brake command FRUN Output frequency...
  • Page 202: Using An Fast Stop

    Using an Fast Stop Set a digital input terminal (H1- ) to 15 or 17 (Fast stop) to decelerate to stop using the fast stop decelera- tion time set in C1-09. If inputting the fast stop with an NO contact, set the multi-function digital input termi- nal (H1- ) to 15, and if inputting the fast stop with an NC contact, set the multi-function digital input terminal (H1-...
  • Page 203: Acceleration And Deceleration Characteristics

    Acceleration and Deceleration Characteristics Setting Acceleration and Deceleration Times The acceleration time indicates the time to increase the output frequency from 0% to 100% of the maximum output frequency (E1-04). The deceleration time indicates the time to decrease the output frequency from 100% to 0% of (E1-04).
  • Page 204 Switching Acceleration and Deceleration Time Using Multi-Function Input Terminal Commands Four different acceleration times and deceleration times can be set. When the multi-function input terminals (H1- ) are set to 7 (acceleration/deceleration time selection 1) and 1A (acceleration/deceleration time selection 2), you can switch the acceleration/deceleration time even during operation by combining the ON/ OFF status of the terminals.
  • Page 205 Adjusting Acceleration and Deceleration Time Using an Analog Input If you set H3-09 (Analog Input Terminal A2 Function Selection) to 5 (acceleration/deceleration time gain), you can adjust the acceleration/deceleration time using terminal A2's input voltage. The resulting acceleration time is as follows: Acceleration time = C1-01 set value x acceleration/deceleration time gain Acceleration/deceleration time gain (Acceleration/deceleration gain from 1 to 10 V)
  • Page 206: Accelerating And Decelerating Heavy Loads (Dwell Function)

    Accelerating and Decelerating Heavy Loads (Dwell Function) The dwell function holds the output frequency temporarily when starting or stopping heavy loads. When using the dwell function, deceleration to stop must be set as stopping method (b1-03 = 0). Related Parameters Control Methods Change Parameter...
  • Page 207 Time Chart The following figure shows the frequency characteristics when L3-01 is set to 1. Output current Stall level during acceleration L3-02 85% of L3-02 Time Output frequency * 1. The acceleration rate is lowered. * 2. The acceleration is stopped to reduce the output current. Time Fig 6.27 Time Chart for Stall Prevention During Acceleration Setting Precautions...
  • Page 208: Preventing Overvoltage During Deceleration

    Preventing Overvoltage During Deceleration The stall prevention during deceleration function lengthens the deceleration time automatically with respect to the DC-bus voltage to avoid overvoltage tripping. Related Parameters Control Methods Change Parameter Factory during Open Closed Name V/f with Setting Opera- Loop Loop tion...
  • Page 209 Setting Example An example of stall prevention during deceleration when L3-04 is set to 1 is shown below. Output frequency Deceleration time controlled to prevent overvoltage Time Deceleration time (set value) Fig 6.29 Stall Prevention During Deceleration Operation Setting Precautions The stall prevention level during deceleration differs depending on the inverter rated voltage and input •...
  • Page 210: Adjusting Frequency References

    Adjusting Frequency References Adjusting Analog Frequency References The analog reference values can be adjusted using the gain and bias functions for the analog inputs. Related Parameters Control Methods Change Parameter Factory during Open Closed Name V/f with Setting Opera- Loop Loop tion Vector...
  • Page 211 Refer to Fig 6.30 for adjusting the signal using the gain and bias functions. Frequency Gain: 170% reference Bias: 30% 100% Gain: 100% Bias: 0% Gain: 0% Bias: 100% Input voltage (current) (4mA) (20mA) Fig 6.30 Terminals A1 and A2 Inputs Adjusting Frequency Gain Using an Analog Input When H3-09 (H3-05) is set to 1 (frequency gain), the frequency gain can be adjusted using analog input A2 (or channel 3 of AI-14B).
  • Page 212: Operation Avoiding Resonance (Jump Frequency Function)

    Adjusting Frequency Bias Using an Analog Input Frequency Bias, H3-05/09 = 0 When parameter H3-09 (or H3-05) is set to 0 (Frequency Bias), the frequency equivalent to the terminal A2 (or channel 3 of AI-14B) input voltage is added to A1 as a bias. Frequency bias Multi-function analog input terminal A2 (channel 3) input...
  • Page 213 Control Methods Change Parameter Factory during Open Closed Name V/f with Setting Opera- Loop Loop tion Vector Vector d3-02 Jump frequency 2 0.0 Hz d3-03 Jump frequency 3 0.0 Hz d3-04 Jump frequency width 1.0 Hz The relationship between the output frequency and the jump frequency reference is shown in 6.35.
  • Page 214: Related Parameters

    Related Parameters Control Methods Change Parameter Factory during Open Closed Name V/f with Setting Opera- Loop Loop tion Vector Vector H6-01 Pulse train input function selection H6-02 Pulse train input scaling 1440 Hz H6-03 Pulse train input gain 100.0% H6-04 Pulse train input bias 0.0% H6-05...
  • Page 215: Speed Limit (Frequency Reference Limits)

    Speed Limit (Frequency Reference Limits) Limiting the Maximum Output Frequency If the motor is not allowed to rotate above a certain frequency, use parameter d2-01 to set a frequency refer- ence upper limit. The limit value is set as a percentage, taking E1-04 (Maximum Output Frequency) to be 100%. Related Parameters Control Methods Change...
  • Page 216: Frequency Detection

    Frequency Detection Speed Agreement Function There are eight different types of frequency detection methods available. The digital multifunction outputs M1 to M6 can be programmed for this function and can be used to indicate a frequency detection or agreement to any external equipment.
  • Page 217 Time Charts The following table shows the time charts for each of the speed agreement functions. Related L4-01: Speed Agree Level L4-03: Speed Agree Level +/– parameter L4-02: Speed Agree Width L4-04: Speed Agree Width Agree 2 Agree 1 Frequency Frequency reference reference...
  • Page 218 Related L4-01: Speed Agree Level L4-03: Speed Agree Level +/– parameter L4-02: Speed Agree Width L4-04: Speed Agree Width Frequency (FOUT) Detection 5 (L4-01 < | Output frequency |) L4-02 L4-01 Output fre- quency or motor speed Frequency L4-01 Detection L4-02 Freq.
  • Page 219: Improving The Operation Performance

    Improving the Operation Performance Reducing the Motor Speed Fluctuation (Slip Compensation Function) When the load is large, the motor slip also grows and the motor speed decreases. The slip compensation func- tion keeps the motor speed constant, regardless of changes in load. When the motor is operating at the rated load, parameter E2-02 (Motor Rated Slip) ×...
  • Page 220 Adjusting Slip Compensation Primary Delay Time Constant (C3-02) The slip compensation delay time constant is set in ms. The setting value of C3-02 depends on the control method. The factory settings are: V/f control without PG: 2000 ms • Open loop vector control: 200 ms •...
  • Page 221: Torque Compensation For Sufficient Torque At Start And Low-Speed Operation 6

    Torque Compensation for Sufficient Torque at Start and Low-speed Operation The torque compensation function detects a rising motor load, and increases the output torque. In V/f control the inverter calculates the motor primary loss voltage using the terminal resistance value (E2- 05) and adjusts the output voltage (V) to compensate insufficient torque at startup and during low-speed oper- ation.
  • Page 222: Automatic Speed Regulator (Asr)

    Adjusting the Torque Compensation Primary Delay Time Constant (C4-02) The setting value of C4-02 depends on the control method. The factory settings are: V/f control without PG: 200 ms • V/f control with PG: 200 ms • Open loop vector control: 20 ms •...
  • Page 223 In V/f control with PG the ASR adjusts the output frequency in order to eliminate the deviation between the speed reference and the measured speed (PG feedback). Fig 6.42 shows the ASR structure for V/f control with Frequency Output Reference Frequency C5-01/03 Motor...
  • Page 224: General Procedure

    ASR Gain and Integral Time Adjustments for Closed Loop Vector Control General Procedure 1. Operate the motor at zero speed. 2. Increase C5-01 (ASR proportional gain 1) to a level where no oscillation in the motor speed occurs. 3. Decrease C5-04 (ASR integral time 2) to a level where no oscillation in the motor speed occurs. 4.
  • Page 225 Different Gain Settings for Low-speed and High-speed Switch between low-speed and high-speed gain when oscillation occurs because of resonance with the mechanical system at low speed or high speed. The gain and integral time can be switched according to the motor speed, as shown in 6.44.
  • Page 226 ASR Gain and Integral Time Adjustments for V/f control with PG When using V/f control with PG, set the ASR gain and the integral time at E1-09 (minimum output frequency) and E1-04 (maximum output frequency). See Fig 6.46 for details. P=C5-01 I=C5-02 P=C5-03...
  • Page 227: Hunting-Prevention Function

    Hunting-Prevention Function The hunting-prevention function suppresses hunting when the motor is operating with a light load. This func- tion can be used in the V/f control modes only. If high response has the priority to vibration suppression this function should be disabled (n1-01 = 0). Related Parameters Control Methods Change...
  • Page 228: Stabilizing Speed (Automatic Frequency Regulator)

    Stabilizing Speed (Automatic Frequency Regulator) The speed feedback detection control (AFR) function controls the stability of the speed when a load is sud- denly applied or removed. It calculates the amount of speed fluctuation using the torque current (Iq) feedback value and compensates the output frequency with the amount of fluctuation.
  • Page 229: Machine Protection

    Machine Protection Limiting Motor Torque (Torque Limit Function) This function allows limitation of motor shaft torque independently for each of the four quadrants. The torque limit can be set as fixed value using parameters or as variable value using an analog input. The torque limit function can be used with Open Loop Vector and Closed Loop Vector control only.
  • Page 230 Set the Torque Limit Value Using an Analog Input The analog input A2 can be used to input several torque limits. The table below shows the possible analog input settings (H3-09) for the torque limit function. Control Methods Open Closed Function 100% of Contents Value...
  • Page 231: Preventing Motor Stalling During Operation

    Setting Precautions When the output torque reaches the torque limit, control and compensation of the motor speed is disabled • to prevent the output torque from exceeding the torque limit. The torque limit has the priority. When using the torque limit for hoist applications, do not carelessly lower the torque limit value, as this •...
  • Page 232: Motor Torque Detection

    Motor Torque Detection If an excessive load is applied to the machinery (overtorque) or the load drops suddenly (undertorque), an alarm signal can be output to one of the digital output terminals M1-M2, M3-M4, or M5-M6. To use the torque detection function, set one of the multi-function digital outputs (H2-01 to H2-03) to B, 17, 18, 19 (overtorque/undertorque detection NO/NC).
  • Page 233 L6-01 and L6-04 Set Values and Operator Display The relationship between alarms displayed on the digital operator when overtorque or undertorque is detected, and the set values in L6-01 and L6-04, is shown in the following table. Operator Display Overtorque/ Overtorque/ Function Value...
  • Page 234: Motor Overload Protection

    Changing Overtorque and Undertorque Detection Levels Using an Analog Input If parameter H3-09 (Analog Input Terminal A2 Function Selection) is set to 7 (overtorque/undertorque detec- tion level), the overtorque/undertorque detection level can be changed using the analog input A2 (refer to 6.54).
  • Page 235 Setting Motor Overload Protection Characteristics (L1-01) Set the overload protection function in L1-01 according to the used motor. The induction motor's cooling abilities vary with the motor type. Consequently, you must select the electronic thermal protection characteristics. Set L1-01 to: 0: to disable the thermal motor protection function.
  • Page 236: Motor Overheating Protection Using Ptc Thermistor Inputs

    Motor Overheating Protection Using PTC Thermistor Inputs This function provides a motor overheating protection using a thermistor (PTC characteristic – Positive Tem- perature Coefficient) which is built into the windings of each motor phase. The thermistor must be connected to an analog input. Related Parameters Control Methods Change...
  • Page 237: Limiting Motor Rotation Direction And Output Phase Rotation

    Terminal Connection The terminal connection for the motor overheat function is shown in 6.57. The following points have to be considered: Pin 2 of the DIP-switch S1 on the control terminal board has to be turned to OFF for voltage input at termi- •...
  • Page 238: Automatic Restart

    Automatic Restart This section explains functions for continuing or automatically restarting inverter operation after a momentary power loss. Restarting Automatically After Momentary Power Loss If a temporary power loss occurs, the inverter can be restarted automatically to continue motor operation. To restart the Inverter after the power has returned, set L2-01 to 1 or 2.
  • Page 239: Speed Search

    Speed Search The speed search function detect the actual speed of a motor that is coasting without control and restart it smoothly from that speed. It is also activated after momentary power loss detection when L2-01 is set to enabled. Related Parameters Control Methods Change...
  • Page 240 Setting Precautions When both external search commands 1 and 2 are set for the multi-function digital inputs, an OPE03 • (invalid multi-function digital input selection) alarm will occur. Set either external search command 1 or external search command 2. If speed search during startup is selected when using V/f control with PG or Closed Loop Vector control •...
  • Page 241 Speed Calculation Search at Startup The time chart for when speed search at startup and speed search to multi-function input terminals is shown below. Deceleration time set in b3-03 Set frequency refer- Run command ence Starts using calculated speed Output frequency b3-02 Output current 0.7 to 1.0 s...
  • Page 242 Current Detection Speed Search at Startup The time chart when speed search at startup or external speed search command is selected is shown below. Deceleration time set in b3-03 Run command Set frequency ref- Maximum output erence frequency or set frequency Output frequency b3-02 Output current...
  • Page 243: Continuing Operation At Constant Speed When The Frequency Reference Is Lost

    Speed Search Retry Function With the calculation type speed search the speed is detected with the motor residual current before a voltage is applied to the motor. In case of very low current values (as with special motors) the detected speed can differ from the actual speed of the motor.
  • Page 244: Restarting Operation After Transient Fault (Auto Restart Function)

    Restarting Operation After Transient Fault (Auto Restart Function) If an Inverter fault occurs during operation, the Inverter will perform self-diagnosis. If no fault is detected, the Inverter will restart automatically. This is called the auto restart function. Set the number of allowed auto restarts in parameter L5-01. The auto restart function can be applied to the following faults.
  • Page 245: Operation Selection After Cooling Fan Fault

    Operation Selection After Cooling Fan Fault Use the parameter setting to select the operation of the motor after a cooling fan fault occurs. This function can be used for times when a motor should not be stopped quickly (with an emergency stop.) Related Parameters Control Methods Change...
  • Page 246: Inverter Protection

    Inverter Protection Overheating Protection for an Inverter-Mounted Braking Resistor This function provides overheat protection for inverter-mounted braking resistors (Model: ERF-150WJ When overheating of a mounted braking resistor is detected, an fault RH (mounted braking resistor overheat- ing) is displayed on the Digital Operator, and the motor coasts to stop. The fault can be output using one of the multi-function digital outputs as well.
  • Page 247: Inverter Overheat Protection

    Inverter Overheat Protection This function provides overheat protection for inverter-mounted braking resistors (Model: ERF-150WJ When overheating of a mounted braking resistor is detected, an fault RH (mounted braking resistor overheat- ing) is displayed on the Digital Operator, and the motor coasts to stop. The fault can be output using one of the multi-function digital outputs as well.
  • Page 248: Output Open Phase Protection

    Output Open Phase Protection This function detects an open output phase by comparing the output current value of each phase with an inter- nal set output open phase detection level (5% of inverter rated current). The detection will not work when the output frequency is below 2% of the base frequency (E1-13).
  • Page 249: Setting The Ambient Temperature

    Selecting the Cooling Fan Control Using parameter L8-10 two modes can be selected: 0: The fan is ON only when the inverter output is ON, i.e. a voltage is output. This is the factory setting. 1: The fan is ON whenever the inverter power supply is switched ON. If L8-10 is set to 0, the turn OFF delay time for the fan can be set in parameter L8-11.
  • Page 250: Ol2 Characteristics At Low Speed

    OL2 Characteristics at Low Speed At output frequencies below 6 Hz the overload capability of the inverter is lower than at higher speeds, i.e. an OL2 fault (inverter overload) may occur even if the current is below the normal OL2 current level (see Fig.
  • Page 251: Input Terminal Functions

    Input Terminal Functions Temporarily Switching Operation between Digital Operator and Control Circuit Terminals The Inverter run command inputs and frequency reference inputs can be switched between Local and Remote. Local: The digital operator is used as frequency reference and run command source. •...
  • Page 252: Oh2 (Overheat) Alarm Signal Input

    The timing chart when using a baseblock command is shown in 6.67. Forward operation/Stop Input Cleared Baseblock command Frequency reference Speed search or operation with the previous frequency reference Output frequency Coast to a stop Fig 6.67 Baseblock Commands When a contactor between inverter and motor is used, always perform a base block command before opening the contactor.
  • Page 253: Stopping Acceleration And Deceleration (Acceleration/Deceleration Ramp Hold)

    If the input is switched OFF while a RUN command is active the inverter will stop using the stopping method set in b1-03. Stopping Acceleration and Deceleration (Acceleration/Deceleration Ramp Hold) A multi-function input can be used to pause the acceleration or deceleration and maintain (hold) the output •...
  • Page 254: Raising And Lowering Frequency References Using Digital Signals (Up/Down Function)

    Timing Chart The timing chart when using Acceleration/Deceleration Ramp Hold commands is shown in 6.68. Power supply Forward/Stop Acceleration/Deceleration Ramp Hold Frequency reference Output frequency Hold Hold Fig 6.68 Acceleration/Deceleration Ramp Hold Raising and Lowering Frequency References Using Digital Signals (UP/DOWN Function) Using the UP and DOWN commands the frequency references can be raised or lowered by switching a pair of digital inputs.
  • Page 255 Application Precautions Frequency references which use the UP/DOWN commands are limited by the frequency reference upper • and lower limits set in parameters d2-01 to d2-03. In this case the value from the input A1 becomes the fre- quency reference lower limit. If using a combination of the frequency reference from terminal A1 and the frequency reference lower limit set in either parameter d2-02 or d2-03, the larger limit value will become the frequency reference lower limit.
  • Page 256: Adding/Subtracting A Fixed Speed To An Analog Reference (Trim Control)

    Output frequency Upper limit (d2-01) Accelerates to lower limit Same frequency Lower limit (d2-02) Forward operation/stop UP command Reference frequency reset DOWN command Speed agree* Power supply * The speed agree signal turns ON when the motor is not accelerating/decelerating while the run command is ON.
  • Page 257: Hold Analog Frequency Using User-Set Timing

    Trim Control Increase/Decrease Command and Frequency Reference The frequency references using Trim Control Increase/Decrease command ON/OFF operations are shown below. Set Frequency Set Frequency Frequency Reference Reference Reference HOLD + d4-02 - d4-02 Trim Control Increase Command Terminal Trim Control Decrease Com- mand Terminal Application Precautions Trim Control Increase/Decrease command is enabled when speed reference >...
  • Page 258: Switching Operation Source To Communication Option Card

    Setting Precautions When using sample/hold of analog frequency reference, you cannot use the following commands at the same time. Otherwise operation fault OPE03 (invalid multi-function input selection) will occur. Acceleration/Deceleration Ramp Hold command • UP/DOWN command • Trim Control Increase/Decrease command •...
  • Page 259: Stopping The Inverter On External Device Faults (External Fault Function)

    Multi-Function Digital Inputs (H1-01 to H1-05) Control Methods Open Closed Set Value Function with Loop Loop Vector Vector FJOG command (ON: Forward run at jog frequency d1-17) RJOG command (ON: Reverse run at jog frequency d1-17) Application Precautions Jog frequencies using FJOG and RJOG commands have the priority over other frequency references. •...
  • Page 260: Output Terminal Functions

    Output Terminal Functions The digital multifunction outputs can be set for several functions using the H2-01 to H2-03 parameters (termi- nal M1 to M6 function selection). These functions are described in the following section. Related Parameters Control Methods Change Parameter Factory during Open...
  • Page 261 Inverter Operation Ready (Setting: 6) If a multifunction output is programmed for this function the output will be switched ON when the initialisa- tion of the inverter at startup has finished without any faults. During DC Bus Undervoltage (Setting: 7) If a multifunction output is programmed for this function the output is switched ON as long as a DC bus und- ervoltage is detected.
  • Page 262 Motor 2 Selection (Setting: 1C) If a multifunction output is programmed for this function the output is switched ON when motor 2 is selected. During Regenerative Operation (Setting: 1D) If a multifunction output is programmed for this function the output is switched ON when the motor works regenerative, i.e.
  • Page 263: Monitor Parameters

    Monitor Parameters Using the Analog Monitor Outputs This section explains the usage of the internal analog monitor outputs. Related Parameters Control Methods Change Parameter Factory during Open Closed Name V/f with Setting Opera- Loop Loop tion Vector Vector H4-01 Monitor selection (terminal FM) H4-02 Gain (terminal FM) 100%...
  • Page 264: Using The Pulse Train Monitor Output

    Adjustment Examples The influence of the settings of gain and bias on the analog output channel is shown on three examples in 6.74. Output voltage/ current Gain: 170% Bias: Gain: 100% Bias: 3V/8.8mA Gain: Bias: 100% Monitor item (e.g. Output Frequency) 100% Fig 6.74 Monitor Output Adjustment Switching Analog Monitor Signal Levels...
  • Page 265 Application Precautions When using the pulse monitor output, connect a peripheral device according to the following load conditions. If the load conditions are different, there is a risk of characteristic insufficiency or damage to the inverter. Output Voltage (Isolated) Load Impedance Load Impedance VRL (V) +5 V min.
  • Page 266: Individual Functions

    Individual Functions Using MEMOBUS Communications Serial communications with a Programmable Logic Controls (PLCs) or similar devices can be performed using the MEMOBUS protocol. MEMOBUS Communications Configuration MEMOBUS communications are configured using 1 master (PLC) and a maximum of 31 slaves. Serial com- munications between master and slave are normally started by the master and the slaves respond.
  • Page 267: Communications Connection Terminal

    Communications Connection Terminal The MEMOBUS communications use the following terminals: S+, S-, R+, and R-. Enable the terminating resistance by turning ON pin 1 of switch S1 for the last Inverter (seen from the PLC) only. Terminating resistance RS-422A or RS-485 Terminating resistance (1/2W, 110 Ohms) Fig 6.76 Communications Terminal Connection 1.
  • Page 268: Message Format

    Related Parameters Control Methods Change Parameter Factory during Open Closed Name V/f with Setting Opera- Loop Loop tion Vector Vector b1-01 Reference source selection b1-02 RUN command Source Selection H5-01 Station address H5-02 Baud rate selection H5-03 Communications parity selection H5-04 Communications fault detection selection H5-05...
  • Page 269 Function Code The function code specifies commands. The three function codes shown in the table below are available. Command Message Response Message Function Code Function (Hexadecimal) Min. (Bytes) Max. (Bytes) Min. (Bytes) Max. (Bytes) Read memory register contents Loop back test Write multiple memory registers Data Configure consecutive data by combining the memory register address (test code for a loop back address) and...
  • Page 270 The following example clarifies the calculation method. It shows the calculation of a CRC-16 code with the slave address 02H (0000 0010) and the function code 03H (0000 0011). The resulting CRC-16 code is D1H for the lower and 40H for the higher byte. The example calculation in this example is not done completely (normally data would follow the function code).
  • Page 271 MEMOBUS Message Example An example of MEMOBUS command/response messages is given below. Reading Inverter Memory Register Contents The content of maximum 16 inverter memory registers can be readout at a time. Among other things the command message must contain the start address of the first register that is to be read out and the quantity of registers that should be read out.
  • Page 272 Writing to Multiple Inverter Memory Registers The writing of inverter memory registers works similar to the reading process, i.e. the address of the first reg- ister that is to be written and the quantity of to be written registers must be set in the command message. The to be written data must be consecutive, starting from the specified address in the command message.
  • Page 273 Data Tables The data tables are shown below. The types of data are as follows: Reference data, monitor data, and broadcast data. Reference Data The reference data table is shown below. These data can be read and written. They cannot be used for monitor- ing functions.
  • Page 274: Monitor Data

    Monitor Data The following table shows the monitor data. Monitor data can only be read. Register Address. Contents Inverter status signal Bit 0 During run Bit 1 Zero speed Bit 2 During reverse operation Bit 3 Reset signal active 0010H Bit 4 During speed agree Bit 5...
  • Page 275 Register Address. Contents Bit E ERR, 0015H Bit F OH4, Motor overheat (PTC analog input) Fault Content 3 Bit 0 CE, Memobus communications fault Bit 1 BUS, Bus option communications fault Bit 2/3 Not used Bit 4 CF, Control fault Bit 5 Not used 0016H...
  • Page 276 Register Address. Contents Bit 8 to A Not used Bit B FBL, PID feedback loss Bit C CALL, Communications on standby 001AH Bit D UL3, Undertorque detection 1 Bit E UL4, Undertorque detection 2 Bit F Not used Alarm Content 3 Bit 0 Not used 001BH...
  • Page 277 Register Address. Contents Control terminals input status Bit 0 Input terminal S1 1: ON 0: OFF Bit 1 Input terminal S2 1: ON 0: OFF Bit 2 Multi-function input terminal S3 1: ON 0: OFF 002BH Bit 3 Multi-function input terminal S4 1: ON 0: OFF Bit 4 Multi-function input terminal S5...
  • Page 278: Inverter Fault Codes

    Broadcast Data Using broadcast data a command can be given to all slaves at the same time. The slave address in the com- mand message must be set to 00H. All slaves will receive the message. They will not respond. The following table shows the broadcast data.
  • Page 279: Enter Command

    ENTER Command When writing parameters to the Inverter from the PLC using MEMOBUS communications, the parameters are temporarily stored in the parameter data area of the Inverter. To enable these parameters in the parameter data area the ENTER command must be used. There are two types of ENTER commands: ENTER commands that enable parameter data in RAM only (changes will be lost after power loss) •...
  • Page 280: Slave Not Responding

    Slave Not Responding In the following cases, the slave will ignore the write function. When a communications fault (overrun, framing, parity, or CRC-16) is detected in the command message. • When the slave address in the command message and the slave address in the Inverter do not agree. •...
  • Page 281: Using The Timer Function

    Using the Timer Function The multi-function digital input terminals S3 to S7 can be used as timer function input terminals, and multi- function output terminals M1-M2, M3-M4, and M5-M6 can be used as timer function output terminals. By setting the delay time, you can prevent chattering of the sensors and switches. Set one of the parameters H1-01 to H1-05 (digital input terminal S3 to S7) to 18 (timer function input).
  • Page 282: Using Pid Control

    Using PID Control PID control is a method of making the feedback value (detection value) matching the set target value. By com- bining proportional control (P), integral control (I), and differential control (D), you can even control system with load fluctuation. The characteristics of the PID control operations are given below.
  • Page 283 Related Parameters Control Methods Change Parameter Factory during Open Closed Name V/f with Setting Opera- Loop Loop tion Vector Vector b5-01 PID control mode selection b5-02 Proportional gain (P) 1.00 b5-03 Integral (I) time 1.0 s b5-04 Integral (I) limit 100.0% b5-05 Differential (D) time...
  • Page 284 Multi-Function Digital Inputs (H1-01 to H1-05) Control Methods Open Closed Function Value with loop Loop Vector Vector PID control disable (ON: PID control disabled) PID control integral reset (reset when reset command is input or when stopped during PID control) PID control integral hold (ON: Integral hold) PID soft starter PID input characteristics switch...
  • Page 285 PID Input Methods PID Target Value Input Sources Normally, the frequency reference source selected in b1-01 is the PID target value source. If frequency refer- ence + PID output is selected as PID mode (b5-01=3/4), the PID target value can be set as shown in the fol- lowing table.
  • Page 286 PID Adjustment Examples Suppressing Overshoot If overshoot occurs, reduce Proportional gain (P), and increase integral time (I). Response Before adjustment After adjustment Time Set a Rapidly Stabilizing Control Condition To rapidly stabilize the control even if overshoot occurs, reduce integral time (I), and lengthen differential time (D).
  • Page 287 Setting Precautions In PID control, the b5-04 parameter is used to prevent the calculated integral control value from exceeding • a specified amount. When the load varies rapidly, the Inverter response is delayed, and the machine might get be damaged or the motor may stall. In this case, reduce the set value to speed up Inverter response. The b5-06 parameter is used to prevent the output value of the PID control calculation from exceeding a •...
  • Page 288 PID Control Block The following diagram shows the PID control block in the Inverter. Fig 6.81 PID Control Block Diagram...
  • Page 289 PID Feedback Loss Detection When performing PID control, be sure to use the PID feedback loss detection function. Otherwise if the PID feedback gets lost, the Inverter output frequency may accelerate to the maximum output frequency. Low Feedback (b5-12 = 1 or 2) When b5-12 is set to 1 and the PID feedback value falls below the PID feedback loss detection level (b5-13) for a time longer than the PID feedback loss detection time (b5-14), a “FBL - Feedback Loss”...
  • Page 290 PID Sleep The PID sleep function stops the Inverter when the PID output value falls below the sleep operation level (b5- 15) for the sleep operation time set in parameter b5-16. The inverter operation will resume, if the PID output value exceeds the sleep operation level for the time set in parameter b5-16 or longer.
  • Page 291 Multifunction Digital Input Settings: H1-01 to H1-05 (Terminal S3 to S7) PID Control Disable: “19” If a multifunction input is set for this function it can be used to disable the PID function by switching the • input to ON. The PID target value becomes the frequency reference value.
  • Page 292: Energy-Saving

    Energy-saving To use the energy saving function, set b8-01 (Energy Saving Mode Selection) to 1. Energy-saving control can be performed in all control methods. The parameters to be adjusted are different for each. In the V/f control modes adjust b8-04 to b8-05. In Open Loop and Closed Loop Vector control adjust b8-02 and b8-03. Related Parameters Control Methods Change...
  • Page 293: Field Weakening

    Open Loop and Closed Loop Vector Control In Open Loop and Closed Loop Vector control, the slip frequency is controlled so that motor efficiency is maximized. Taking the motor rated slip for the base frequency as optimum slip, the inverter calculates the slip for the •...
  • Page 294: Field Forcing

    Field Forcing The field forcing function controls the motor flux and compensates the flux establishment delay of the motor. Thereby it improves the motor responsiveness on changes in the speed reference or the load. Field forcing is applied during all operation conditions except DC Injection. Using parameter d6-04 a field forcing limit can be applied.
  • Page 295 Manual Setting of the Motor Parameters Motor Rated Current Setting (E2-01) Set E2-01 to the rated current value on the motor nameplate. Motor Rated Slip Setting (E2-02) Set E2-02 to the motor rated slip calculated from the number of rated rotations on the motor nameplate. ×...
  • Page 296: Setting The V/F Pattern 1

    Setting the V/f Pattern 1 Using the E1- parameters the Inverter input voltage and the V/f pattern can be set as needed. It is not rec- ommended to change the settings when the motor is used in Open Loop or Closed Loop vector control mode. Related Parameters Control Methods Change...
  • Page 297 Setting V/f Pattern (E1-02) The V/f pattern can be selected using parameter E1-03. There are two methods of setting the V/f pattern: Select one of the 15 preset pattern types (set value: 0 to E), or set a user-defined V/f pattern (set value: F). The factory setting for E1-03 is F.
  • Page 298 0.4 to 1.5 kW V/f Pattern The diagrams show characteristics for a 200-V class motor. For a 400-V class motor, multiply all voltages by 2. Constant Torque Characteristics (Set Value: 0 to 3) • Set Value 0 50 Hz Set Value 1 60 Hz Set Value 2 60 Hz...
  • Page 299 2.2 to 45 kW V/f Pattern The diagrams show characteristics for a 200-V class motor. For a 400-V class motor, multiply all voltages by 2. Constant Torque Characteristics (Set Value: 0 to 3) • Set Value 0 50 Hz Set Value 1 60 Hz Set Value 2 60 Hz...
  • Page 300 55 to 300 kW V/f Pattern The diagrams show characteristics for a 200-V class motor. For a 400-V class motor, multiply all voltages by 2. Constant Torque Characteristics (Set Value: 0 to 3) • Set Value 0 50 Hz Set Value 1 60 Hz Set Value 2 60 Hz...
  • Page 301 Setting an Individual V/f Pattern If E1-03 is set to F the V/f pattern can be set individually using the parameters E1-04 to E1-10. See Fig 6.85 for details. Output voltage (V) Frequency (Hz) Fig 6.85 Individual V/f pattern setting •...
  • Page 302: Setting Motor 2 Parameters

    Setting Motor 2 Parameters The E4- parameters are for setting the motor data for motor 2. In the Vector Control modes the motor data are set automatically by autotuning. If the autotuning does not complete normally, set them manually (refer to page 6-112, Manual Setting of the Motor Parameters).
  • Page 303: Setting The V/F Pattern 2

    Setting the V/f Pattern 2 Using the E3- parameters the V/f pattern for motor 2 can be set as needed. It is not recommended to change the settings when the motor is used in open loop vector mode. Related Parameters Control Methods Change Parameter...
  • Page 304: Torque Control

    Torque Control With Closed Loop Vector control the motor's output torque can be controlled by a torque reference from an analog input. Torque control can be enabled by setting parameter d5-01 to 1 or 2. Related Parameters Control Methods Change Parameter Factory during...
  • Page 305: Torque Control Operation

    Torque Control Operation In torque control a torque value can be given as reference for the motor output. If the torque command and the load are not balanced, the motor accelerates or decelerates. The speed limit circuit prevents the motor speed from rising above certain value set by an analog input or parameter d5-04.
  • Page 306 The direction of the torque output from the motor will be determined by the sign of the analog signal input or a digital input command. It does not depend on the direction of the run command. The direction of torque will be as follows: Positive analog reference: Torque reference for forward motor rotation (counterclockwise as viewed from •...
  • Page 307 Torque Compensation Input Location of Refer- Parameter Remarks Method ence Settings b1-01 = 1 F2-01 = 0 Option Card (AI-14B) d5-01 = 1 Channel 1 of the AI-14B card replaces Channel 3 (0 to ±10 V) H3-05 =14 analog input A1 H3-08 = 0 H3-09 = 13 Digital Output Functions (H2-01 to H2-03)
  • Page 308 Speed Limit Bias Setting The speed limit bias can be set to limit both the forward and reverse speed to the same value. This differs from the operation of the speed limit setting. To use the speed limit bias, set d5-04 to 0 and set the bias in d5-05 as a percentage of the maximum output frequency.
  • Page 309 put by the speed limiter is the same as the actual load, the motor will stop accelerating and run at a constant speed. Winding Operation Rewinding Operation Line Direction Line Direction Configuration Normal Rotation Direc- Forward Reverse Forward Reverse tion Torque Reference Polar- ity (TREF) Speed Limit Polarity...
  • Page 310 Setting the Speed/Torque Control Switching Timer (d5-06) The delay between a change in the speed/torque control switching function input (ON to OFF or OFF to ON) and the corresponding change in the control mode can be set in parameter d5-06. During the timer delay, the value of the 2 analog inputs will retain the values they had when the ON/OFF status of speed/torque control switching signal was changed.
  • Page 311: Droop Control Function

    Droop Control Function Droop control is a function that allows to achieve a load sharing between two motors that drive a single load. The Droop Control function must be enabled at one inverter only. If by this inverter the torque rises, the speed is reduced and the other inverter takes over more load.
  • Page 312: Zero-Servo Function

    Zero-Servo Function The Zero-Servo function holds the motor when the motor is stopped in a so called Zero-Servo status. This means, that if the frequency reference falls below the Zero-Speed level (parameter b2-01) a position loop is activated and the motor is kept at the position, even if a load is applied. The zero-servo function must be enabled using a digital input, which is programmed for is set to Zero-Servo command (H1- = 72).
  • Page 313 Timing Chart An example timing chart for the Zero-Servo function showing the input and output signals is given in the fig- ure below. Run command Zero Servo Command Frequency (speed) reference Excitation level b2-01 Motor speed Zero Servo End Zero-servo status signal Fig 6.90 Time Chart for the Zero-Servo Function Application Precautions...
  • Page 314: Kinetic Energy Buffering

    The function can be activated using a multifunction input i.e. can be operated by a DC bus undervoltage alarm output or by a voltage drop relay. A wiring example is shown in Fig. 6.80. Varispeed F7 Motor Terminal S3 to S7 Voltage drop relay Fig 6.91 Wiring Example for KEB function usage...
  • Page 315: High Slip Braking (Hsb)

    Adjusting the Kinetic Energy Buffering Deceleration Time (C1-09) The fast stop time set in parameter C1-09 is used to decelerate to stop when a Kinetic Energy Buffering com- mand is input. To set up this parameter do the following: Increase C1-09 until a UV1 fault is detected during deceleration. (If L2-01 is set to 2, no UV1 will be •...
  • Page 316 Related Parameters Control Methods Change Parameter Factory during Open Closed Name V/f with Setting Opera- Loop Loop tion Vector Vector n3-01 High-slip braking deceleration frequency width n3-02 High-slip braking current limit 150% n3-03 High-slip braking stop dwell time 1.0 s n3-04 High-slip braking OL time 40 s...
  • Page 317: Speed Follower Function

    Speed Follower Function The speed follower function allows a slave drive to precisely follow the speed of a master encoder or drive. The speed ratio between the master and the follower is infinitely adjustable. In addtion, a gear ratio adjustment can be added to the speed reference via parameter, analogue input, multi-funtion digital input (MOP) or serial communication.
  • Page 318 Monitor Items (U1- Control Methods Parameter Output Signal Level During Min. Open Closed Name Number Multi-Function Analog Output Unit with Loop Loop Vector Vector U1-85 Master Encoder Reference 10 V: Max. Output Freq. (E1-04) 0.1 Hz U1-86 Follower Reference After Gear Ratio 10 V: 100% PID input 0.01% U1-87...
  • Page 319 Additional to that it can be adjusted in 4 different ways: by an anlogue signal: • By setting H3-09 = 1E an anlog signal adjusting the gear ratio can be input at terminal A2 (or, if the analog input option card AI-14B is connected, setting H3-05 = 1E, it can be intput at channel 3 of the AI-14B option card).
  • Page 320 Speed Follower Function Block Diagram...
  • Page 321: Digital Operator Functions

    Digital Operator Functions Setting Digital Operator Functions Related Parameters Control Methods Change Parameter Factory during Open Closed Name V/f with Setting Opera- Loop Loop tion Vector Vector o1-01 Monitor selection o1-02 Monitor selection after power up o1-03 Frequency units of reference setting and monitor o1-04 Setting unit for frequency reference related parameters o1-05...
  • Page 322 Changing the Units for Frequency Parameters Related to V/f settings (o1-04) Using parameter o1-04 the unit for frequency parameters related to the V/f setting can be changed. If o1-04 is set to 0 it will be Hz. If o1-04 is set to 1 it will be rpm. Changing the Display Contrast (o1-05) Using o1-05 the contrast of the LCD display on the digital operator can be raised or lowered.
  • Page 323: Copying Parameters

    Cumulative Operation Time (o2-07 and o2-08) The inverter has a function that counts the operation time of the inverter cumulatively. Using parameter o2-07 the cumulative operation time can be changed, e.g. after a replacement of the control board. If parameter o2-08 is set to 0 the inverter counts the time whenever the power supply is switched ON. If o2-08 is set to 1 the time when a RUN command is active is counted only.
  • Page 324 Storing Inverter set values in the Digital Operator (READ) To store Inverter set values in the Digital Operator use the following method. Step Explanation Digital Operator Display -ADV- ** Main Menu ** Press the Menu Key and select advanced programming mode. Programming -ADV- Initialization...
  • Page 325 Writing Parameter Set Values Stored in the Digital Operator to the Inverter (COPY) To write parameter set values stored in the Digital Operator to the Inverter, use the following method. Step Explanation Digital Operator Display -ADV- ** Main Menu ** Press the MENU Key and select advanced programming mode.
  • Page 326 Comparing Inverter Parameters and Digital Operator Parameter Set Values (VERIFY) To compare Inverter parameters and Digital Operator parameter set values, use the following method. Step Explanation Digital Operator Display -ADV- ** Main Menu ** Press the MENU Key. and select advanced programming mode. Programming -ADV- Initialization...
  • Page 327: Prohibiting Overwriting Of Parameters

    Prohibiting Overwriting of Parameters If A1-01 is set to 0, all parameters except A1-01 and A1-04 are write protected, U1- , U2- and U3- will be displayed. If A1-01 is set to 1, only the parameters A1-01, A1-04 and A2- can be read or written, U1- , U2-...
  • Page 328: Displaying User-Set Parameters Only

    Displaying User-set Parameters Only The A2 parameters (user-set parameters) and A1-01 (parameter access level) can be used to establish a param- eter set that contains only the most important parameters. Set the number of the parameter to which you want to refer in A2-01 to A2-32, and then set A1-01 to 1. Using the advanced programming mode you can read and modify A1-01 to A1-03 and the parameters set in A2-01 to A2-32 only.
  • Page 329: Option Cards

    Option Cards Using PG Feedback Option Cards To get a more precise speed control the inverter can be equipped with a PG option card to connect a pulse gen- erator. Three different PG cards can be used, the PG-B2, the PG-X2 and the PG-Z2. Refer to page 2-30, Option Card Models and Specifications to see details.
  • Page 330 Suit the PG Rotation Direction and Motor Rotation Direction (F1-05) Parameter F1-05 suits the PG rotation direction to the motor rotation direction. If the motor is rotating for- wards, set whether it is A-phase leads or B-phase leads. Inverter Motor PG (encoder) Forward command...
  • Page 331 Setting PG Pulse Monitor Output Dividing Ratio (F1-06) This function is enabled only when using PG speed control card PG-B2. Set the dividing ratio for the PG pulse monitor output. The set value is expressed as n for the higher place digit, and m for the two lower place digits. The dividing ratio is calculated as follows: Dividing ratio = (1 + n)/m (Setting range) n: 0 or 1, m: 1 to 32 F1-06 =...
  • Page 332: Analog Reference Cards

    Analog Reference Cards When using a AI-14B or A1-14U analog reference card, set parameter b1-01 (Reference selection) to 3 (Option Card). The AI-14B provides 3 bi-polar input channels with 14-bit (plus sign) A/D conversion. If b1-01 is set to 1 and F2-01 is set to 0, the channel 1 and 2 replace the analog inputs A1 and A2. A1 becomes the frequency reference input and the function of A2 can be selected using parameter H3-09.
  • Page 333 Selecting Input Terminal Functions for the DI-16H2 Digital Reference Card The frequency reference from the DI-16H2 Card is determined by the setting of F3-01 and the 12/16-bit switch on the Option card. The possible settings are listed in the table below. 12-bit Binary 16-bit Binary 3-digit BCD with...
  • Page 334 Selecting the Input Terminal Function for a DI-08 Digital Reference Card The frequency reference from a DI-08 Card is determined by the setting of F3-01, as shown in the following table. 8-bit Binary with Sign 2-digit BCD with Sign Terminal Pin No.
  • Page 335 Selecting the Digital Reference The setting range of the digital references is determined by the combination of the settings of o1-03 and F3-01. The information monitored in U1-01 (Frequency reference) will also change. DI-16H2 Reference Setting Ranges With the DI-16H2 option card setting ranges can be set like shown in table below. U1-01 Monitor Unit Switch Reference Setting...
  • Page 336: Troubleshooting

    Troubleshooting This chapter describes the fault displays and countermeasures for Inverter and motor problems. Protective and Diagnostic Functions........7-2 Troubleshooting ..............7-20...
  • Page 337: Protective And Diagnostic Functions

    Protective and Diagnostic Functions This section describes the fault and alarm functions of the Inverter. These functions include fault detection, alarm detection, operator programming fault detection and auto-tuning fault detection. Fault Detection When the Inverter detects a fault, the fault contact output operates and the Inverter output is switched OFF causing the motor to coast to stop.
  • Page 338 Table 7.1 Fault Detection Display Meaning Probable Causes Corrective Actions The voltage fluctuations of the power supply are too high. Check the input voltage. A momentary power loss DC Bus Undervoltage occurred. The DC bus voltage is below the Undervoltage Detection Level The terminal screws of the input Check the wiring of the input (L2-05).
  • Page 339 Table 7.1 Fault Detection Display Meaning Probable Causes Corrective Actions The ambient temperature is too Check for dirt build-up on the high. fans or heatsink. Heatsink Overheat The temperature of the Inverter's Reduce the ambient tempera- There is a heat source nearby. cooling fin exceeded the setting in ture around the drive.
  • Page 340 Table 7.1 Fault Detection Display Meaning Probable Causes Corrective Actions Motor Overload Recheck the cycle time and The load is too large. The acceler- Detected when L1-01 = 1 to 3 and the size of the load as well as ation time, deceleration time or the Inverter’s output current the accel/decel times...
  • Page 341 Table 7.1 Fault Detection Display Meaning Probable Causes Corrective Actions Fix the broken/disconnected There is a break in the PG wiring. wiring. PG Disconnection The PG is wired incorrectly. Fix the wiring. Detected when F1-02 = 0 to 2 and A1-02 = 1 or 3 Power is not being supplied to Supply power to the PG...
  • Page 342 Table 7.1 Fault Detection Display Meaning Probable Causes Corrective Actions MEMOBUS Communication Fault Connection is broken and/or the Check the connections and all Detected when control data was Memobus Com master has stopped the communi- user-side software configura- not received correctly for two sec- cation.
  • Page 343 Table 7.1 Fault Detection Display Meaning Probable Causes Corrective Actions Perform an initialization to factory defaults. Noise or spike was on the control CPF04 CPU Internal A/D Converter circuit input terminals or the con- Cycle the power to the Internal A/D Err Fault trol board is damaged.
  • Page 344 Table 7.1 Fault Detection Display Meaning Probable Causes Corrective Actions Turn off the power and rein- stall the option board again An option board was not correctly Perform an initialization to CPF23 connected to the control board, or factory defaults Option Board Option DPRAM an option board that was not made...
  • Page 345: Alarm Detection

    Alarm Detection Alarms are Inverter protection function that do not operate the fault contact output. The system will automati- cally return to its original status when the cause of the alarm has been removed. During an alarm condition, the Digital Operator display flashes and an alarm output is generated at the multi- function outputs (H2-01 to H2-03) if programmed When an alarm occurs, take appropriate countermeasures according to the table below.
  • Page 346 Table 7.2 Alarm Detection Display Meaning Probable causes Corrective Actions Overtorque Detection 1 Ensure the values in L6-02 The Inverter’s output current (V/f and L6-03 are appropriate. control) or the output torque (Vec- Overtorque Det 1 Motor was overloaded tor control) exceeded L6-02 for Check application/machine (flashing) longer than the time set in...
  • Page 347 Table 7.2 Alarm Detection Display Meaning Probable causes Corrective Actions Ext Fault S3 External fault at terminal S3 (flashing) Ext Fault S4 External fault at terminal S4 An external fault was input from a (flashing) multi-function input terminal (S3 to S7) that is programmed for Eliminate the cause of the Ext Fault S5 External fault at terminal S5...
  • Page 348 Table 7.2 Alarm Detection Display Meaning Probable causes Corrective Actions Check the communications timing such as communica- SI-T Watchdog Error Synchronization fault between tions cycle. SI-T WDT Err Consistency fault of received con- master controller and Inverter for Refer to the instruction man- (flashing) trol data.
  • Page 349: Operator Programming Errors

    Operator Programming Errors An Operator Programming Error (OPE) occurs when an inapplicable parameter is set or an individual param- eter setting is inappropriate. The Inverter will not operate until the parameter is set correctly; however, no alarm or fault outputs will occur. If an OPE occurs, change the appropriate parameter by checking the cause shown in Table 7.3.
  • Page 350 Table 7.3 Operator Programming Errors Display Meaning Probable Causes Corrective Actions • One of the control methods needing a PG feedback was selected (A1-02 = 1 or 3), but a PG option board is not installed. • S1-01 = 1, 2, 3 (Speed Follower Mode) and control mode is V/F Verify the control method with PG or Closed Loop Vector...
  • Page 351 Table 7.3 Operator Programming Errors Display Meaning Probable Causes Corrective Actions One of the following parameter setting errors exists. • Carrier frequency Gain C6-05 > 6 and C6-03 (Carrier Frequency Upper Limit) < OPE11 Carrier Frequency Parameter Set- C6-04 (Carrier Frequency Check the parameter settings.
  • Page 352: Auto-Tuning Fault

    Auto-tuning Fault Auto-tuning faults are shown below. When the following faults are detected, the fault is displayed on the digi- tal operator and the motor coasts to stop. No fault or alarm outputs will be operated. Table 7.4 Auto-tuning Faults Display Meaning Probable causes...
  • Page 353: Digital Operator Copy Function Faults

    Table 7.4 Auto-tuning Faults Display Meaning Probable causes Corrective Actions Auto-tuning was not completed in Er - 13 the specified time. Leakage Induc- Leakage Inductance Fault Check motor wiring. Auto-tuning result is outside the tance Fault parameter setting range. Check and correct the motor The torque reference exceeded settings V/f Settings Alarm...
  • Page 354 Table 7.5 Digital Operator Copy Function Faults Digital Operator Function Probable Causes Corrective Actions Display The Inverter type or software number was Use stored data of the same product (F7) different from the stored data in the digital ID UNMATCHED and software number (U1-14) only.
  • Page 355: Troubleshooting

    Troubleshooting Due to parameter setting faults, faulty wiring, and so on, the Inverter and motor may not operate as expected when the system is started. If that occurs, use this section as a reference and perform the appropriate counter- measures. If the contents of the fault are displayed, refer to page -2, Protective and Diagnostic Functions.
  • Page 356: If The Motor Does Not Operate Properly

    If the Motor Does Not Operate Properly The following causes are possible: Ensure the Digital Operator is securely connected to the Inverter. The motor does not operate when the RUN key on the Digital Operator is pressed. The following causes are possible: The LOCAL/REMOTE mode is not selected properly.
  • Page 357: If The Direction Of The Motor Rotation Is Reversed

    The motor only rotates in one direction. "Reverse run disabled" may be selected. If b1-04 (Prohibition of Reverse Operation) is set to 1 (reverse run prohibited), the Inverter will not accept any reverse run commands. If the Direction of the Motor Rotation is Reversed If the motor rotates in the wrong direction, the motor output wiring may be incorrect.
  • Page 358: If The Motor Operates At Higher Speed Than The Frequency Reference

    If the Motor Operates at Higher Speed than the Frequency Reference PID control is enabled. If the PID control is enabled (b5-01 = 1 to 4), the Inverter output frequency will change to regulate the process variable to the desired set point. The PID can command a speed up to Maximum Output Frequency (E1-04) even though the reference is much lower.
  • Page 359: If The Motor Overheats

    If the Motor Overheats The following causes are possible: The load is too large. If the motor load is too large and the torque exceeds the motor’s rated torque, the motor may overheat. Reduce the loads by either reducing the load or increasing the acceleration/deceleration times. Also consider increas- ing the motor size.
  • Page 360: If There Is Mechanical Oscillation

    If There is Mechanical Oscillation Use the following information when there is mechanical vibration: The application is making unusual sounds. The following causes are possible: There may be resonance between the mechanical system's natural frequency and the carrier frequency. This is characterized by the motor running with no noise generation, but the machinery vibrates with a high- pitched whine.
  • Page 361: If The Motor Rotates Even When Inverter Output Is Stopped

    If auto-tuning has not been performed, proper performance may not be achieved for Closed Loop Vector Con- trol. Perform auto-tuning or set the motor parameters through hand calculations. Alternatively, change the Control Mode Selection to V/f Control (A1-02 = 0 or 1). Oscillation and hunting occur with PID control.
  • Page 362: Maintenance And Inspection

    Maintenance and Inspection This chapter describes basic maintenance and inspection for the Inverter. Maintenance and Inspection ..........8-2...
  • Page 363: Maintenance And Inspection

    Maintenance and Inspection Periodic Inspection Check the following items during periodic maintenance. The motor should not vibrate or make unusual noises. • There should be no abnormal heat generation from the Inverter or motor. • The ambient temperature should be within the Inverter’s specifications. •...
  • Page 364: Periodic Maintenance Of Parts

    Periodic Maintenance of Parts In order to keep the Inverter operating normally over a long period of time, and to prevent down time due to an unexpected failure, it is necessary to perform periodic inspections and replace parts according to their service life.
  • Page 365: Cooling Fan Replacement

    Cooling Fan Replacement 200 V and 400 V Class Inverters of 18.5 kW or Less A cooling fan is attached to the bottom of the Inverter. If the Inverter is installed using the mounting holes on the back of the Inverter, the cooling fan can be replaced without removing the Inverter from the installation panel.
  • Page 366 200 V and 400 V Class Inverters of 22 kW or More The heatsink cooling fan is attached to the top of the heatsink inside the Inverter. The cooling fan(s) can be replaced without removing the Inverter from the installation panel. Removing the Cooling Fan 1.
  • Page 367: Removing And Mounting The Terminal Card

    Removing and Mounting the Terminal Card The Terminal Card can be removed and mounted without disconnecting the control wiring. Removing the Terminal Card 1. Remove the terminal cover, Digital Operator and front cover. 2. Remove the wires connected to FE and/or NC on the terminal card. 3.
  • Page 368: Specifications

    Specifications This chapter describes the basic specifications of the Inverter and specifications for options and peripheral devices. Standard Inverter Specifications ..........9-2...
  • Page 369: Standard Inverter Specifications

    Standard Inverter Specifications The standard Inverter specifications are listed by capacity in the following tables. Specifications by Model Specifications are given by model in the following tables. 200V Class Model Number CIMR-F7Z 20P4 20P7 21P5 22P2 23P7 25P5 27P5 2011 2015 2018 2022...
  • Page 370 400 V Class Model Number CIMR-F7Z 40P4 40P7 41P5 42P2 43P7 44P0 45P5 47P5 4011 4015 4018 Max. applicable motor output 0.55 0.75 18.5 (kW) Rated output capacity (kVA) Rated output current (A) 12.5 Max. output voltage (V) 3-phase; 380, 400, 415, 440, 460, or 480 VAC (Proportional to input voltage.) Max.
  • Page 371: Common Specifications

    Common Specifications The following specifications apply to both 200 V and 400 V class Inverters. Model Number Specification CIMR-F7Z Sine wave PWM Control method Closed Loop Vector control, Open Loop Vector control, V/f control, V/f with PG control Heavy Duty (low carrier, constant torque applications): 2 kHz carrier frequency, 150% overload for 1 minute, higher carrier frequency possible with current derating.
  • Page 372 Model Number Specification CIMR-F7Z Ambient operating tem- -10°C to 40°C (Enclosed wall-mounted type) perature –10°C to 45°C (Open chassis type) Ambient operating humid- 95% max. (with no condensation) Storage temperature - 20°C to + 60°C (short-term temperature during transportation) Application site Indoor (no corrosive gas, dust, etc.) Altitude 1000 m max.
  • Page 374: Appendix

    Appendix This chapter provides precautions for the Inverter, motor, and peripheral devices and also provides lists of parameters. Inverter Application Precautions ..........10-2 Motor Application Precautions ..........10-5 User Parameters..............10-7...
  • Page 375: Inverter Application Precautions

    Inverter Application Precautions Selection Observe the following precautions when selecting an Inverter. Installing Reactors A large peak current will flow in the power input circuit when the Inverter is connected to a large-capacity power transformer (600 kVA or higher) or when switching a compensating capacitor. Excessive peak current can destroy the rectifier section.
  • Page 376: Installation

    Installation Observe the following precautions when installing an Inverter. Installation in Enclosures Install the Inverter in a clean location where it is not subjected to oil mist, dust, and other contaminants, or install the Inverter in a completely enclosed panel. Provide cooling measures and sufficient panel space so that the temperature surrounding the Inverter does not exceed the allowable temperature.
  • Page 377: Handling

    Handling Observe the following precautions when wiring or performing maintenance for an Inverter. Wiring Check The Inverter will be internally damaged if the power supply voltage is applied to output terminal U, V, or W. Check wiring for any mistakes before supplying power. Check all wiring and control sequences carefully. Magnetic Contactor Installation If a magnetic contactor is installed in the power supply line do not exceed one start per hour.
  • Page 378: Motor Application Precautions

    Motor Application Precautions Using the Inverter for an Existing Standard Motor Observe the following precautions when using an Inverter for an existing standard motor. Low Speed Ranges If a standard cooled motor is used at low speed the cooling effects are diminished. If the motor is used in con- stant torque applications in low speed area the motor may overheat.
  • Page 379: Power Transmission Mechanism (Speed Reducers, Belts And Chains)

    Synchronous Motor A synchronous motor is not suitable for Inverter control. Single-phase Motor Do not use an Inverter for a single-phase capacitor motor. Any capacitors directly connected to the inverter output may damage the Inverter. Power Transmission Mechanism (Speed Reducers, Belts and Chains) If an oil-lubricated gearbox or speed reducer is used in the power transmission mechanism, oil lubrication will be affected when the motor operates only in the low speed range.
  • Page 380: User Parameters

    User Parameters Factory settings are given in the following table. These are factory settings for a 200 V Class Inverter with 0.4 kW (open loop vector control). Factory Name Setting Setting A1-00 Language selection for Digital Operator display A1-01 Parameter access level A1-02 Control method selection A1-03...
  • Page 381 Factory Name Setting Setting b5-12 Selection of PID feedback signal loss detection b5-13 PID feedback loss detection level b5-14 PID feedback loss detection time 1.0 s b5-15 PID Sleep function operation level 0.0 Hz b5-16 PID Sleep operation delay time 0.0 s b5-17 Accel/decel time for PID reference...
  • Page 382 Factory Name Setting Setting C3-04 Slip compensation selection during regeneration C3-05 Output voltage limit operation selection C4-01 Torque compensation gain 1.00 C4-02 Torque compensation delay time constant C4-03 Starting torque compensation (FWD) 0.0% C4-04 Starting torque compensation (REV) 0.0% C4-05 Starting torque compensation time constant 10 ms C5-01...
  • Page 383 Factory Name Setting Setting d4-02 + - Speed limits d5-01 Torque control selection d5-02 Torque reference delay time 0 ms d5-03 Speed limit selection d5-04 Speed limit d5-05 Speed limit bias d5-06 Speed/torque control switching timer 0 ms d6-01 Field weakening level d6-02 Field weakening frequency limit 0.0 Hz...
  • Page 384 Factory Name Setting Setting E4-04 Motor 2 number of poles (number of poles) 4 poles E4-05 Motor 2 line-to-line resistance E4-06 Motor 2 leak inductance E4-07 Motor 2 rated capacity F1-01 PG constant 1024 F1-02 Operation selection at PG open circuit (PGO) F1-03 Operation selection at overspeed (OS) F1-04...
  • Page 385 Factory Name Setting Setting H1-01 Terminal S3 function selection H1-02 Terminal S4 function selection H1-03 Terminal S5 function selection 3 (0) H1-04 Terminal S6 function selection 4 (3) H1-05 Terminal S7 function selection 6 (4) H2-01 Terminal M1-M2 function selection H2-02 Terminal M3-M4 function selection H2-03...
  • Page 386 Factory Name Setting Setting L1-01 Motor protection selection L1-02 Motor protection time constant 1.0 min L1-03 Alarm operation selection during motor overheating L1-04 Motor overheating operation selection L1-05 Motor temperature input filter time constant 0.20 s L2-01 Momentary power loss detection L2-02 Momentary power loss ride through time L2-03...
  • Page 387 Factory Name Setting Setting L8-09 Ground protection selection L8-10 Cooling fan control selection L8-11 Cooling fan control delay time 60 s L8-12 Ambient temperature 45 °C L8-15 OL2 characteristics selection at low speeds L8-18 Soft CLA selection L8-32 OH1 detection of Inverter’s cooling fan n1-01 Hunting-prevention function selection n1-02...
  • Page 388 Factory Name Setting Setting S2-05 Ratio Change Speed Agree Width 0.5 Hz T1-00 Motor 1/2 selection T1-01 Autotuning mode selection T1-02 Motor output power T1-03 Motor rated voltage T1-04 Motor rated current T1-05 Motor base frequency 50.0 Hz T1-06 Number of motor poles 4 poles T1-07 Motor base speed...

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