Table Of Contents - Hitachi SJ300 Series Instruction Manual

Table of Contents

Safety Messages3
Hazardous High Voltage3
General Precautions - Read These First4
Index To Warnings And Cautions In This Manual6
General Warnings And Cautions11
Ul Cautions, Warnings, And Instructions14
Sj300-004Lfu14
Sj300-007Lfu14
Sj300-015Lfu14
Sj300-022Lfu14
Sj300-037Lfu14
Table Of Contents16
Revisions19
Sj300-900Hfu/E 3/0 (1/019
1/0 Awg) 10.119
Sj300-110Hfu/E 1/0 1/0 Awg 10.119
Sj300-1320Hfe 3/0 3/0 10.119
Sj300-1500Hfu 3/0 3/0 10.119
Sj300-550Hfu/E 1/0 1/0 Awg 6.519
Sj300-750Hfu/E 3/0 (1/0 1/0 Awg) 6.519
Contact Information20
Getting Started21
Introduction21
Main Features22
Model Sj300-037Hfu22
Expansion Card - Encoder Input22
Digital Operator Interface Components23
Digital Operator Ope-Sre Standard For -Lfu And -Hfu Models23
Digital Operator Ope-S Standard For -Hfe Models23
Optional Digital Operator / Copy Unit Srw-0Ex23
Removable Components24
Specifications25
Label And Agency Approvals25
Model Number Convention25
Sj300 Inverter Specifications26
General Specifications29
Derating Curves31
Introduction To Variable-Frequency Drives33
The Purpose Of Motor Speed Control For Industry33
What Is An Inverter?33
Torque And Constant Volts/Hertz Operation33
Inverter Input And Three-Phase Power34
Inverter Output To The Motor34
Intelligent Functions And Parameters35
Braking35
Velocity Profiles35
Frequently Asked Questions37
Inverter Mounting And Installation39
Orientation To Inverter Features40
Unpacking And Inspection40
Main Physical Features40
Basic System Description43
Step-By-Step Basic Installation44
Choosing A Mounting Location44
Ensure Adequate Ventilation45
Keep Debris Out Of Inverter Vents45
Check Inverter Dimensions46
Prepare For Wiring51
Determining Wire And Fuse Sizes52
Terminal Dimensions And Torque Specs54
Sj300-007Hfu/E55
Sj300-015Hfu/E55
Sj300-022Hfu/E55
Sj300-040Hfu/E55
Sj300-055Hfu/E55
Wire The Inverter Input To A Supply56
Wire The Inverter Output To Motor58
Logic Control Wiring58
Uncover The Inverter Vents58
Perform The Powerup Test59
Goals For The Powerup Test59
Pre-Test And Operational Precautions59
Powering The Inverter60
Using The Front Panel Keypad61
Front Panel Introduction61
Parameter Editing And Controls61
Keys, Modes, And Parameters62
Keypad Navigational Map63
Selecting Functions And Editing Parameters64
Monitoring Parameters With The Display67
Running The Motor67
Powerup Test Observations And Summary68
Configuring Drive Parameters69
Choosing A Programming Device70
Inverter Programming Keypads70
Using Keypad Devices71
Inverter Front Panel Keypad71
Key And Indicator Legend71
Operational Modes73
Run Mode Edits73
Control Algorithms73
Inverter Control Algorithms73
D" Group: Monitoring Functions74
Parameter Monitoring Functions74
Trip Event And Programming Error Monitoring75
F" Group: Main Profile Parameters76
A" Group: Standard Functions77
Basic Parameter Settings77
Analog Input Settings79
Multi-Speed And Jog Frequency Settings81
Torque Control Algorithms82
Inverter Torque Control Algorithms82
Dc Braking Settings86
Frequency-Related Functions88
Acceleration Pause Function89
Pid Control90
Automatic Voltage Regulation (Avr) Function91
Energy Savings Mode / Optimal Accel/Decel91
Second Acceleration And Deceleration Functions92
Accel/Decel Characteristics94
Additional Analog Input Settings96
B" Group: Fine-Tuning Functions97
Automatic Restart Mode And Phase Loss97
Electronic Thermal Overload Alarm Setting98
Overload Restriction102
Software Lock Mode104
Miscellaneous Settings105
Free-Setting V/F Pattern113
External Brake Control114
C" Group: Intelligent Terminal Functions115
Input Terminal Configuration115
Intelligent Input Terminal Overview117
Output Terminal Configuration121
Output Function Summary Table122
Analog Output Function Summary Table124
Output Function Adjustment Parameters125
Serial Communications127
Analog Signal Calibration Settings128
Miscellaneous Functions129
H" Group: Motor Constants Functions130
P" Group: Expansion Card Functions133
U" Group: User-Selectable Menu Functions135
Programming Error Codes136
Operations And Monitoring139
Cautions For Operating Procedures140
Warnings For Operating Procedures141
Optional Controlled Decel And Alarm At Power Loss142
Connecting To Plcs And Other Devices145
Example Wiring Diagram146
Specifications Of Control And Logic Connections147
Terminal Listing148
Using Intelligent Input Terminals149
Input Wiring Examples149
Wiring Diagram Conventions150
Forward Run/Stop And Reverse Run/Stop Commands150
Multi-Speed Select151
Jogging Command154
External Signal For Dc Injection Braking155
Set Second Or Third Motors156
Two-Stage Acceleration And Deceleration157
Free-Run Stop158
External Trip159
Unattended Start Protection160
Commercial Power Source Switching161
Software Lock163
Analog Input Current/Voltage Select164
Reset Inverter165
Thermistor Thermal Protection166
Three-Wire Interface Operation167
Pid On/Off And Pid Clear168
Internal Speed Loop Gain Settings169
Remote Control Up And Down Functions171
Force Operation From Digital Operator172
Torque Limit175
External Brake Control Function177
Expansion Card Input Signals179
Using Intelligent Output Terminals180
Sinking Outputs180
Run Signal181
Frequency Arrival Signals182
Overload Advance Notice Signal184
Output Deviation For Pid Control185
Alarm Signal186
Over-Torque Signal188
Instantaneous Power Failure/Under-Voltage Signal189
Power Failure Within Allowed Limits190
Power Failure Longer Than Limits190
Motor Resumes Via Frequency-Matching191
Motor Restarts From 0Hz191
Instantaneous Power Failure Operation With R0–T0 Connections191
Torque Limit Signal192
Run Time/Power-On Time Over Signals192
Thermal Warning Signal193
Reduced Torque Characteristic194
Constant Torque Characteristic194
Thermal Warning Output195
Brake Control Signals196
Expansion Card Output Signals196
Analog Input Operation197
Input Terminal Signals197
Input Filter197
Wiring Examples199
Analog Output Operation200
[Fm] Terminal200
Pwm Signal Type200
Fm Signal Type201
[Am] And [Ami] Terminals202
Setting Motor Constants For Vector Control203
Auto-Tuning Of Motor Constants205
Auto-Tuning Procedure206
Adaptive Autotuning Of Motor Constants207
Manual Setting Of Motor Constants208
Pid Loop Operation209
Configuring The Inverter For Multiple Motors210
Simultaneous Connections210
Inverter Configuration For Multiple Motor Types210
Chapter 5: Inverter System Accessories213
Component Descriptions213
Ac Reactors, Input Side215
Ac Reactor Or Lcr Filter, Output Side215
Zero-Phase Reactor216
Emi Filter216
Rf Noise Filter216
Dc Link Choke216
Expansion Cards217
Dynamic Braking218
Dynamic Braking Usage Ratio218
Sj300 Dynamic Braking Selection Tables219
Choosing A Braking Unit220
Selecting A Braking Resistor221
Chapter 6: Troubleshooting And Maintenance225
General Precautions And Notes226
Inspection Items226
Troubleshooting Tips227
Monitoring Trip Events, History, And Conditions229
Fault Detection And Clearing229
Error Status Codes229
Error Codes229
Trip History And Inverter Status232
Restoring Factory Default Settings233
Maintenance And Inspection234
Monthly And Yearly Inspection Chart234
Megger Test235
Spare Parts236
Capacitor Life Curve236
Variable-Frequency Drive236
Capacitor Replacement237
Fan Assembly Replacement238
General Inverter Electrical Measurements239
Inverter Output Voltage Measurement Techniques240
Three-Phase Measurement Diagram240
Voltage Measurement With/Without Load240
Igbt Test Method241
Warranty242
Glossary And Bibliography243
Appendix A: Glossary And Bibliography243
Appendix B: Serial Communications249
The Specifications For Sj300 Series250
Serial Connection Diagrams251
Serial Network Parameter Settings252
Communications Protocol253
Introduction To Command List253
Command – 00254
Command – 01254
Command – 02255
Command – 03256
Command – 04258
Command – 05259
Command – 06261
Command – 07262
Command – 08263
Command – 09263
Command – 0A264
Command – 0B264
Communications Reference Information265
Inverter Affirmative Reply265
Inverter Negative Reply265
Block Check Code (Bcc)266
Ascii Code Table266
Communication Test Mode267
Appendix C: Drive Parameter Settings Tables269
Parameter Settings For Keypad Entry269
Main Profile Parameters270
Standard Functions271
Fine Tuning Functions275
Intelligent Terminal Functions278
Motor Constants Functions281
Expansion Card Functions283
User-Selectable Menu Functions284
Appendix D: Ce-Emc Installation Guidelines285
Hitachi Emc Recommendations285
Ce-Emc Installation Guidelines286
Sj300 Inverter With Footprint-Type Filter287
Sj300 Inverter With Book-Type Filter287
Index289