Checking The Basic Position Of The Shift Lever; Adjusting The Basic Position Of The Shift Lever - KTM 250 EXC-F EU 2010 Owner's Manual

MAINTENANCE WORK ON CHASSIS AND ENGINE
Info
The fluid level rises with increasing wear of the clutch lining disc.
Avoid contact between brake fluid and painted parts. Brake fluid is corrosive!
Use only clean brake fluid from a sealed container!

Checking the basic position of the shift lever

13.100
A 0 0 0 A

Adjusting the basic position of the shift lever

13.101
–
Move the clutch fluid reservoir mounted on the handlebar to a horizontal position.
–
Remove screws
–
Remove cover
400339-10
–
Fill bleeding syringe
Bleed syringe (50329050000)
Brake fluid DOT 4 / DOT 5.1 (
–
On the slave cylinder, remove bleeder screw
600683-10
–
Inject the liquid into the system until it escapes from bore hole
cylinder without bubbles.
–
To prevent overflow, drain fluid occasionally from the master cylinder reservoir.
–
Remove the bleeding syringe. Mount and tighten screws bleeder screw.
–
Correct the fluid level of the hydraulic clutch.
Guideline
Fluid level under top level of container
–
Position the cover with the membrane. Mount and tighten the screws.
400340-10
Info
Clean up overflowed or spilt fluid immediately with water.
–
Sit on the vehicle (facing the direction of travel) and measure the gap between the
top of the boot and shift lever
Gap between the shift lever and the top
of the boot
» If the distance does not meet the specifications:
–
Adjust the basic position of the shift lever.
400692-10
x
–
Remove screw
100805-10
.

with membrane .
 
with the appropriate hydraulic fluid.

p. 116)
4 mm (0.16 in)
.

10... 20 mm (0.39... 0.79 in)
and remove shift lever .
 
and mount bleeding syringe

of the master

( p. 84)
x
84
.
