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KTM 250 EXC-F SIX DAYS 2021 Setup Instructions

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SETUP INSTRUCTIONS
2021
250 EXC‑F
250 EXC‑F SIX DAYS
Art. no. 3214375en

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Summary of Contents for KTM 250 EXC-F SIX DAYS 2021

  • Page 1 SETUP INSTRUCTIONS 2021 250 EXC‑F 250 EXC‑F SIX DAYS Art. no. 3214375en...
  • Page 3 KTM accepts no liability for delivery options, deviations from fig- ures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of supply.
  • Page 4 1 MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Indicates a page reference (more information is provided on the specified page). Indicates information with more details or tips.
  • Page 5 To operate the vehicle, the vehicle electronics must be enabled. This process is conducted during initial setup in KTM Dealer.net. Enabling ensures that the initial setup in KTM Dealer.net is docu- mented. Enabling can be performed either temporarily, e.g. for a test ride, or permanently for vehicle handover.
  • Page 6 2 SETUP – Position the turn signal indicator lamp in the combina- tion instrument bracket. – Remove the headlight mask with the headlight. ( p. 18) H01768-10 Condition Packaging V12 – Remove the box and the plastic packaging. Info An assistant prevents the motorcycle from falling over.

  • Page 7: Mount And Tighten Screws Guideline Remaining Screws, Chassis

    SETUP 2 – Position the connector board and combination instrument on the upper triple clamp. – Mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis – Route the clutch line with the clutch master cylinder toward the front between the upper and lower triple 402736-10 clamps.
  • Page 8 2 SETUP Info The markings on the handlebar should be at the center of the handlebar clamps. Keep the installed gap widths equal when tighten- ing. (EXC‑F Six Days) – Remove screws and take off the handlebar supports. – Move the handlebar supports to the desired position and mount and tighten screws Guideline Screw, handle-...
  • Page 9 SETUP 2 Info The markings on the handlebar should be at the center of the handlebar clamps. Keep the installed gap widths equal when tighten- ing. – Position the controls on the right half of the handlebar. S03665-01 – Position the controls on the left handlebar half. S01423-01 (EXC‑F Six Days) Warning...
  • Page 10 2 SETUP – Mount the turn signal switch. 402390-01 Condition Packaging V12 – Join all plug-in connectors to the connector board. – Route the cables without tension and secure with the cable ties. S01409-10 (EXC‑F Six Days) Warning Voiding of the government approval for road use and the insurance coverage If the combination switch is mounted, the vehicle’s road permit, if any, expires.
  • Page 11 SETUP 2 – Mount the mirror clamps on both sides. H01060-01 – Mount both rear mirrors with the adapter. E00474-01 – Preassemble the hand guards on the left and right. E00852-01...
  • Page 12 2 SETUP – Mount the left hand guard. – Mount the right hand guard. F01077-10 – Secure the handlebar cushion with two cable ties. – Install front fender. ( p. 22) – Install the front wheel. ( p. 22) (All EU models) –...
  • Page 13 SETUP 2 Info Read the notes in the 12 V battery accessory pack. – Charge the 12-V battery. ( p. 30) – Remove connector from the bracket and join with turn sig- nal wiring harness. V01884-10 – Insert the black and violet cables of bulb included in the sepa- rate enclosure into the socket and position it in the turn signal indicator lamp.
  • Page 14 2 SETUP – Disconnect tail light plug-in connector on the wiring har- ness. V01863-10 – Remove screws – Remove screws – Remove the license plate holder with the tail light. Info Pay attention to the cable of the tail light. –...
  • Page 15 SETUP 2 – Position the turn signal on both sides on the license plate holder, mount nuts with washers and tighten. – Position the license plate lamp on the license plate holder, and mount and tighten screws – Mount reflector on license plate holder.

  • Page 16: Remaining Screws, M6

    2 SETUP – Mount and tighten screws V01865-10 – Mount and tighten screw Guideline Remaining screws, EJOT PT ® 2 Nm (1.5 lbf ft) chassis K60x25‑Z V01867-10 – Feed the wiring harnesses through the opening. – Position the license plate holder on the rear. S03684-01 –...
  • Page 17 SETUP 2 – Join the plug-in connectors of tail light and turn signal cable harness with the wiring harness. Info Pay attention to routing of the wiring harnesses. – Install the rear left side cover. ( p. 33) – Install the air filter box cover. ( p.
  • Page 18 2 SETUP – Mount the washer and splint V01874-10 – Position the left footrest and pin. Info Only insert the pin to the extent that the spring can still be mounted. S01398-10 – Position spring as shown. Spring engages in area V01875-10 –...
  • Page 19 Mount the cable ties. (EXC‑F Six Days) – Install the engine guard. ( p. 33) – Unpack and mount the KTM PowerParts included in the deliv- ery (optional). Info Read the accompanying KTM PowerParts fitting instruc- tions. – Attach the stickers included in the scope of supply (optional).
  • Page 20 3 WORK Raising the motorcycle with the lift stand Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. – Raise the motorcycle at the frame underneath the engine. Lift stand (78129955100) Neither wheel is in contact with the ground.
  • Page 21 WORK 3 Installing the headlight mask with the headlight Main work – Join plug-in connectors S01328-11 – Position the headlight mask and secure it with rubber straps The holding lugs engage in the fender. – Position the brake line and wiring harness in the brake line guide.
  • Page 22 3 WORK Adjusting the headlight range Preparatory work – Check the headlight setting. ( p. 19) Main work – Loosen screw – Adjust the headlight range by pivoting the headlight. Guideline The boundary between light and dark must be exactly on the lower mark for a motorcycle with rider (instructions on how to apply the mark: Checking the headlight setting).
  • Page 23 WORK 3 Installing the fork legs Main work – Position the fork legs. Bleeder screws are positioned toward the front. Info The rebound damping is located in right fork leg REB (red adjusting screw). The compression damping is located in left fork leg COM (white adjusting screw). Grooves are milled into the side of the upper end of the 402556-10 fork legs.
  • Page 24 3 WORK Installing the front wheel Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect. – Always keep the brake discs free of oil and grease. – Clean the brake discs with brake cleaner when necessary. –...
  • Page 25 WORK 3 – Mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis V00341-10 (EXC‑F Six Days) – Position front fender. Mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis K00576-10 – Mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft)
  • Page 26 3 WORK – Raise the rear of the seat, pull the seat back, and lift it off. H02218-10 3.12 Mounting the seat – Mount the front of the seat on the collar bushings of the fuel tank, lower the seat at the rear, and push the seat forward. –...
  • Page 27 WORK 3 Main work (All EU models) Warning Risk of injury 12 V batteries contain harmful sub- stances. – Keep 12 V batteries out of the reach of chil- dren. – Keep sparks and open flames away from 12 V V01776-10 batteries.
  • Page 28 3 WORK – Pull back positive terminal cover and disconnect the positive cable from the 12-V battery. – Pull off starter relay and fuse box from the battery compartment and hang to the side. V01777-10 – Detach wiring harness , disconnect relays and hang them to the side.
  • Page 29 WORK 3 – Mount relays and attach wiring harness V01778-11 – Mount starter relay and fuse box V01777-11 – Connect the positive cable to the 12-V battery. Guideline Screw, battery termi- 2.5 Nm (1.84 lbf ft) Info Contact disk must be mounted under screw cable lug with the claws toward the battery termi- nal.
  • Page 30 3 WORK 3.15 Disconnecting the negative cable of the 12-V battery Preparatory work – Remove the seat. ( p. 23) Main work – Disconnect negative cable of the 12-V battery. R01414-10 3.16 Connecting the negative cable of the 12-V battery Main work –...
  • Page 31 WORK 3 3.17 Charging the 12-V battery (All EU models) Warning Risk of injury 12 V batteries contain harmful substances. – Keep 12 V batteries out of the reach of children. – Keep sparks and open flames away from 12 V batteries. –...
  • Page 32 3 WORK Info Follow the instructions of the charger and the manual. – Disconnect the battery charger after charging the 12-V battery. Guideline The charging current, charging voltage, and charging time must not be exceeded. Recharge the 12-V battery 3 months regularly when the motorcy- cle is not being used Finishing work...
  • Page 33 WORK 3 Main work – Connect a battery charger to the 12-V battery. Adjust the bat- tery charger. EU battery charger XCharge‑professional (00029095050) Alternative 1 US battery charger XCharge‑professional (00029095051) Alternative 2 311910-10 UK battery charger XCharge‑professional (00029095052) Info Follow the instructions of the charger and the manual. –...
  • Page 34 3 WORK Condition The air filter box cover is not secured. – Pull off the air filter box cover in area laterally and take it off at the front. V01816-10 3.20 Installing the air filter box cover Condition The air filter box cover is secured. –...
  • Page 35 WORK 3 3.22 Installing the rear left side cover – Position side cover and hook it in in areas – Mount and tighten screw Guideline Screw, sub- 35 Nm (25.8 lbf ft) Loctite ® 2701™ frame top S03688-10 3.23 Installing the engine guard (EXC‑F Six Days) –...
  • Page 36 3 WORK Warning Danger of poisoning Fuel is poisonous and a health hazard. – Avoid skin, eye and clothing contact with fuel. – Immediately consult a doctor if you swallow fuel. – Do not inhale fuel vapors. – In case of skin contact, rinse the affected area with plenty of water. –...
  • Page 37 WORK 3 Warning Danger of poisoning Fuel is poisonous and a health hazard. – Avoid skin, eye and clothing contact with fuel. – Immediately consult a doctor if you swallow fuel. – Do not inhale fuel vapors. – In case of skin contact, rinse the affected area with plenty of water. –...
  • Page 38 3 WORK – Repeatedly press the button briefly until H appears at the bottom right of the display. – Press the button for 2–3 seconds. The Setup menu is displayed and the active functions are shown. – Repeatedly press the button briefly until Km/h/Mph flashes.
  • Page 39 WORK 3 3.29 Setting the clock Condition The motorcycle is stationary. – Repeatedly press the button briefly until CLK appears at the bottom right of the display. – Press the button for 2–3 seconds. The hour display flashes. – Adjust the hour display with the button and/or button –...
  • Page 40 4 TECHNICAL DATA Chassis tightening torques EJOT PT Remaining screws, chassis ® K60x25‑Z 2 Nm (1.5 lbf ft) EJOT PT Screw, combination switch ® K50x18 T20 2 Nm (1.5 lbf ft) (EXC‑F Six Days) EJOT DELTA PT Screw, intake air temperature sen- ®...
  • Page 41 TECHNICAL DATA 4 Screw, front brake caliper 25 Nm (18.4 lbf ft) Loctite ® 243™ Screw, handlebar clamp 20 Nm (14.8 lbf ft) Screw, manifold on cylinder head 15 Nm (11.1 lbf ft) brace Screw, side stand attachment 33 Nm (24.3 lbf ft) Loctite ®...
  • Page 42 5 SUBSTANCES Super unleaded (ROZ 95) Standard/classification – DIN EN 228 (ROZ 95) Guideline – Only use super unleaded fuel that matches or is equivalent to the specified standard. – Fuel with an ethanol content of up to 10% (E10 fuel) is safe to use. Info Do not use fuel containing methanol (e.g., M15, M85, M100) or more than 10% ethanol (e.g., E15, E25, E85, E100).
  • Page 43 AUXILIARY SUBSTANCES 6 Long-life grease Recommended supplier MOTOREX ® – Bike Grease 2000...
  • Page 44 *3214375en* 3214375en 02/2021 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KISKA/KTM KTM.com...

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