MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Indicates a page reference (more information is provided on the specified page). Indicates information with more details or tips.
Page 5
SETUP Unpacking and setting up the vehicle Packaging 2 – Remove the box and the plastic packaging. Info To avoid damaging the motorcycle during the setup, leave the protective film on the vehicle until you have finished. – Remove the separate enclosure and unpack it. Check that the scope of delivery is complete on the basis of the enclosed packing list.
Page 6
SETUP (XCF‑W) – Insert the indicator lamp with the brown/red and yellow/blue cable colors into socket – Insert indicator lamp LED with the white and orange cable colors into socket – Connect pull switch with the yellow and white cables. C00115-10 (All EXC‑F models) –...
Page 7
SETUP – Position the handlebar. Info Make sure cables and wiring are positioned correctly. – Position the handlebar clamps. Mount and tighten the screws. Guideline Screw, handlebar clamp 20 Nm (14.8 lbf ft) Info The markings on the handlebar should be at the center of the handlebar clamps.
Page 8
Apply the label included in the delivery (optional). – Refuel. ( p. 11) – Position all controls in their exact positions on the handlebar. Tighten all screws. – Print out the current PDI form found on KTM DEALER.NET and perform the delivery inspection.
WORK Removing headlight mask with headlight – Switch off all electrical equipment. – Remove screw and take off clamp. – Loosen the rubber band . Push up the headlight mask and swing it forwards. 101401-10 – Pull out the electric plug connector and remove the headlight mask with the headlight.
Page 10
WORK – Check the headlight setting. The boundary between light and dark must be exactly on the lower mark for a motorcycle with driver. » If the light-dark border does not meet specifications: – Adjust the headlight range. Installing the shock absorber Main work –...
Page 11
WORK Installing the front fender – Ensure that the spacers are mounted in the fender. – Position the front fender. Mount and tighten screws Guideline Remaining screws, chassis 10 Nm (7.4 lbf ft) Info Make sure the holding lugs engage in the start number plate or headlight mask.
Page 12
– Do not discard batteries with the household trash. Dispose of a defective battery in an environmentally compatible manner. Give the battery to your KTM dealer or to a recycling center that accepts used batteries. Warning Environmental hazard Hazardous substances cause environmental damage.
Page 13
WORK Opening filler cap 3.11 Danger Fire hazard Fuel is highly flammable. – Never refuel the vehicle near open flames or burning cigarettes, and always switch off the engine first. Be careful that no fuel is spilt, especially on hot vehicle components. Clean up spilt fuel immediately. –...
Page 14
WORK – Only refuel with clean fuel that meets the specified standards. Warning Environmental hazard Improper handling of fuel is a danger to the environment. – Do not allow fuel to get into the ground water, the ground, or the sewage system. –...
TECHNICAL DATA - TIGHTENING TORQUES FOR CHASSIS – Spoke nipple, front wheel M4.5 5… 6 Nm (3.7… 4.4 lbf ft) – Screw, battery terminal 2.5 Nm (1.84 lbf ft) – Screw, intake air temperature sensor 2 Nm (1.5 lbf ft) –...
Page 16
SUBSTANCES Super unleaded (ROZ 95/RON 95/PON 91) According to – DIN EN 228 (ROZ 95/RON 95/PON 91) Guideline – Only use unleaded super fuel that matches or is equivalent to the specified fuel grade. – Fuel with an ethanol content of up to 10 % (E10 fuel) is safe to use. Info Do not use fuel containing methanol (e.