MEANS OF REPRESENTATION Symbols used The symbols used are explained in the following. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Identifies a page reference (more information is provided on the specified page). Formats used The typographical and other formats used are explained in the following.
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SET‑UP Unpacking and setting up the vehicle – Remove the box and the plastic packaging. Info An assistant prevents the motorcycle from falling over. To avoid damaging the motorcycle during assembly, leave the protective film on the vehicle until you have finished. –...
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SET‑UP – Mount the handlebar. The scale on the handlebar should be in the center of the handlebar clamp. – Position the handlebar clamps. Mount and evenly tighten the four screws. Guideline Screw, handlebar clamp 20 Nm (14.8 lbf ft) 600824-10 –...
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– Install the battery. ( p. 10) – Mount the frame protector. Info Read the accompanying KTM PowerParts installation instructions. 600808-10 (250 EXC‑F AUS) – Mount and tighten the rear mirror adapter and rear mirror on both sides. – Mount the reflector.
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Apply the label. – Position all operating elements exactly on the handlebar. Tighten all screws. – Fill up with fuel. ( p. 10) – Print out the current PDI form found on KTM DEALER.NET and perform the delivery inspection. 400572-01...
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WORK Removing the seat – Remove screw . Lift up the seat at the rear, pull it back and then remove from above. 500080-10 Mounting the seat – Hook in the front of the seat at the collar sleeve of the fuel tank, lower it at the rear and simultaneously push it forward.
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WORK Installing the front fender – Ensure that the spacing sleeves are mounted in the fender. – Position the front fender. Mount and tighten screws Guideline Remaining screws, chassis 10 Nm (7.4 lbf ft) Info Take care with the contact between the holding lugs and the start number plate or headlight mask.
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WORK – Mount and tighten screw Guideline Screw, bottom shock 80 Nm Loctite ® 243™ absorber (59 lbf ft) Info The heim joint for the shock absorber at the swing arm is Teflon coated. It must not be greased with grease or with other lubricants. Lubricants dis- solve the Teflon coating, thereby drastically reducing the service life.
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WORK – Mount the seat. ( p. 7) Installing the battery (250 EXC‑F AUS, 250 XCF‑W ZA) – Place the battery in the battery holder. 4Ah battery (YTX5L-BS) – Reconnect the rubber band – Attach the plus cable and replace the plus pole cover ...
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WORK – Fill the fuel tank with fuel up to measurement Guideline Measurement of 35 mm (1.38 in) Total fuel tank 9.2 l Super unleaded (ROZ 95 / RON 95 / capacity, approx. (2.43 US gal) PON 91) ( p.
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