Table 1 Specifications - General.............................................................................................................................5

Table 2 Recommended Minimum Wire Size........................................................................................................17

Table 3 Terminal Connections: HercuLine

Table 4 Terminal Connections: HercuLine

Table 5 Split Range Set Up Procedure .................................................................................................................26

Table 6 Keypad Description .................................................................................................................................32

Table 7 Set Up Tips ..............................................................................................................................................33

Table 8 Set Up Groups .........................................................................................................................................34

Table 9 Set Up Procedure Using Display and Keypad .........................................................................................36

Table 10 Input Set Up Group Parameters .............................................................................................................39

Table 11 Equal Percentage Valve Characteristics ................................................................................................42

Table 12 Quick Opening Valve Characteristic .....................................................................................................43

Table 13 Relay Set Up Group Parameters ............................................................................................................44

Table 14 Relay Type Descriptions........................................................................................................................45

Table 15 Current Out Set Up Group Parameters ..................................................................................................49

Table 16 Communications Set Up Group Parameters ..........................................................................................50

Table 17 Digital Input Set Up Group Parameters.................................................................................................51

Table 18 Display Set Up Group Parameters .........................................................................................................52

Table 19 Lock Set Up Group Parameters .............................................................................................................53

Table 20 Read Status Set Up Group Parameters ..................................................................................................55

Table 21 Drive Set Up Group Parameters ............................................................................................................56

Table 22 Maintenance Set Up Group Parameters.................................................................................................59

Table 23 CAL POSOUT Group Parameters.........................................................................................................63

Table 24 Auto - Manual Switch Functions ...........................................................................................................64

Table 25 Input Calibration Procedure...................................................................................................................69

Table 26 Motor Calibration Procedure .................................................................................................................70

Table 27 Output Calibration Procedure ................................................................................................................71

Table 28 Slidewire Emulation Calibration Procedure ..........................................................................................73

Table 29 NCS Position Sensor Calibration Procedure.........................................................................................74

Table 30 Potentiometer Position Sensor Calibration Procedure ..........................................................................76

Table 31 Load Position Sensor Factory Calibration .............................................................................................77

Table 32 End-of-Travel Limit Switch Setting Procedure .....................................................................................79

Table 33 Auxiliary Switch Setting Procedure ......................................................................................................82

Table 34 Typical Operating Displays ...................................................................................................................84

Table 35 Spur Gear Lubrication Procedure ..........................................................................................................87

Table 36 Motor Drive Fuse Replacment Procedure .............................................................................................89

Table 37 Relay PWA Replacement Procedure .....................................................................................................90

Table 38 Replacement kits....................................................................................................................................96

Table 39 Observable Symptoms of Failure ........................................................................................................105

Revision 7

HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual

7/08

Tables

2000...............................................................................................18

2001/2002 with auto/manual.........................................................19

Contents

vii

Table of Contents