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HercuLine 10260A
Installation, operation and maintenance manual
Honeywell HercuLine 10260A Installation, Operation And Maintenance Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
1 Introduction
Product Description
Applications
Features
Non-Contact Position Sensing (NCS) with True Shaft Position Indication
Slidewire Emulation
Film Potentiometer
Motor Positioner Board
Auto/Manual Switch
Self-Locking/Releasing Gear Train
Motor
Manual Operation
All Position Mounting
Field Reversible
Customer Connections
Warranty
Honeywell Linkage Kits
Figure 1-1 10260A Actuator
Figure 1-2 10260A Internal View
2 Specifications and Model Selection Guide
Introduction
Specifications
Model Selection Guide
3 Installation
Introduction
Before Starting
Unpacking
Site Selection
Outline Dimension Drawings
Figure 3-1 Outline and Dimensions of 10261A, -62A, -64A, -66A, -67A, -68A, and -69A Actuators
Figure 3-2 Outline and Dimensions of 10263A and 10265A Actuators
Mechanical Installation
General
Linkage Set-Up
Figure 3-3 Constant Torque Linkage
Figure 3-4 Constant Torque Profile
Figure 3-5 Variable Torque Linkage
Figure 3-6 Variable Torque Profile
Figure 3-7 Turnbuckle Linkage Kit
Figure 3-8 Pipe Linkage Kit
Figure 3-9 Standard 5" Crank Arm
Projecting Scale Option
Figure 3-10 Projecting Scale Option
Electrical Installation
General Wiring Recommendations
Table 3-1 Recommended Minimum Wire Size
Customer Connections
Figure 3-11 Customer Terminal Connections (Non-Contact Sensor)
Figure 3-12 Customer Terminal Connections (Film Potentiometer)
Power Connections
CE Wiring
0/4-20 Ma, 0/1-5 VDC Input Signal Connections
0/4-20 Ma, 0/1-5 VDC Feedback Signal Connections
Slidewire Emulator Connections
Figure 3-13 Slidewire Connections
4 Calibration Procedures
Overview
Setting End-Of-Travel Limit Switches (Actuators Mfd. Pre-1/1/03)
Setting End-Of-Travel Limit Switches (Actuators Mfd. after 1/1/03)
Setting Auxiliary Switches (Actuators Mfd. Pre-1/1/03)
Figure 4-1 Location of Auxiliary Switches
Figure 4-2 End of Travel Limit Switch Settings
Figure 4-3 Auxiliary Switch Settings
Setting Auxiliary Switches (Actuators Mfd. after 1/1/03)
Non-Contact Sensor
Figure 4-4 Location of NCS Assembly
Motor Positioner Board
Overview
Available Adjustments
Table 4-1 Available Adjustments
ZERO and SPAN Adjustments
Fail-Safe Settings; Loss of Signal (L.O.S.)
Filter Settings
Deadband and Sensitivity Settings
Figure 4-5 Motor Positioner Board
Output Board Calibration
0/4-20 Ma PWA Output Board
Figure 4-6 0/4-20 Ma PWA Output Board
Slidewire Emulation
Figure 4-7 Slidewire Emulation Board
Reversal of Direction (Non Contact Sensor)
Reversal of Direction (Film Potentiometer)
Figure 4-8 Switch Jumper for Reversal
5 Start-Up/Operation
Introduction
Operations Checklist
6 Other Control Functions
Split Range
Master/Slave Arrangement
Basic Flow Control
Figure 6-1 Flow Diagram
Figure 6-2 Interconnection Diagram
Proportional Flow Using Multiple Actuators
Figure 6-3 Proportional Flow Using Multiple Actuators
Figure 6-4 Multiple Actuator Interconnection Diagram
Split Valve Configuration
Figure 6-5 Interconnection Diagram
7 Maintenance
Introduction
Basic Maintenance
Main Gear Lubrication
Spur Gear Lubrication
Non-Contact Sensor
Motor Positioner
Replacing the Fuses
8 Replacement/Recommended Spare Parts
Introduction
Motor Kits
Idler Gear Kits
Non-Contact Sensor, Film Potentiometer, Output Board Limit/Aux Switch and CAM Kits
Linkage Parts/Kits
Accessories
Non-Contact Position Sensor Field Upgrade Kits
Honeywell Actuator Linkage Analysis Software (HAL)
Replacement Fuses (Not for Sale)
Film Potentiometer Upgrade Kits
9 Troubleshooting
Introduction
Troubleshooting Procedures
Table 9-1 Observable Symptoms of Failure
Actuator Current Output Does Not Function
Table 9-2 Troubleshooting Current Output
Actuator Slidewire Output Does Not Function
Table 9-3 Troubleshooting Slidewire Output
Actuator CW/CCW Operation Is Not Correct
Table 9-4 Troubleshooting CW/CCW Operation
Actuator Does Not Control to the Proper Position
Table 9-5 Troubleshooting Control Action on Actuator
Auto/Manual Switch Does Not Operate Correctly
Table 9-6 Troubleshooting the Auto /Manual Switch
Actuator CW/CCW Switch Does Not Operate Correctly
Table 9-7 Troubleshooting the CW/CCW Switch
Actuator Up/Down Action Does Not Operate Correctly
Table 9-8 Troubleshooting the Up/Down Actuator Action
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Slidewire Emulation
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10260A HercuLine
Actuator
Installation, Operation and Maintenance
Manual
ISO 9002
62-86-25-06
Rev. 6
2/03
Industrial Measurement and Control
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Table of Contents
Troubleshooting
TROUBLESHOOTING
79
Actuator Current Output does not function
80
Actuator Slidewire Output does not function
81
Actuator CW/CCW operation is not correct
82
Actuator does not control to the proper position
83
Auto/Manual Switch does not operate correctly
84
Actuator CW/CCW Switch does not operate correctly
85
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This manual is also suitable for:
Herculine 10261a
Herculine 10262a
Herculine 10264a
Herculine 10266a
Herculine 10267a
Herculine 10268a
...
Show all
Herculine 10269a
Herculine 10263a
Herculine 10265a
Herculine 10262a-1-0-00-0-00003-100-00
Herculine 10262a-1-0-04-2-00000-000-00
Herculine 10263a-1-1-03-7-00200-000-00
Herculine 10264a-1-0-00-0-00000-000-00
Herculine 10264a-1-1-01-2-00000-000-00
Herculine 10264a-4-1-00-5-01100-012-00
Herculine 10266a-1-0-01-2-00010-000-00
Herculine 10266a-1-1-05-9-00002-100-00
Herculine 10267a-1-0-03-5-00010-000-00
Herculine 10268a-1-0-01-0-00202-000-00
Herculine 10269a-1-1-05-2-00010-100-00
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