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Honeywell HercuLine 10260S manual available for free PDF download: Installation, Operation And Maintenance Manual
Honeywell HercuLine 10260S Installation, Operation And Maintenance Manual (122 pages)
Smart Actuator
Brand:
Honeywell
| Category:
Controller
| Size: 1.17 MB
Table of Contents
Table of Contents
5
1 Introduction
11
Product Description
11
Applications
11
Features
12
Figure 1 10260S Smart Actuator
12
Figure 2 10260S Internal View
13
Honeywell Linkage Kits
15
HAL Software Application
15
Revision
15
2 Specifications
17
Technical and Operating Specifications
17
Table 1 Specifications - General
17
Model Selection Guide
21
3 Installation
23
Installation Overview
23
Before Starting
24
Installation Considerations
24
Actuator Mounting
24
Outline Dimension Drawings
24
Figure 4 Outline and Dimensions of Herculine Models 10263S and 10265S Actuators
26
Mechanical Installation
27
Linkage Set-Up
27
Figure 5 Constant Torque Linkage
27
Figure 6 Constant Torque Profile
27
Figure 7 Variable Torque Linkage
28
Figure 8 Variable Torque Profile
28
Figure 9 Turnbuckle Linkage Kit
29
Figure 10 Pipe Leakage Kit
29
Figure 11 Standard 5-Inch Crank Arm
30
Figure 12 Projecting Scale Option Exploded View
31
Electrical Installation
32
Table 2 Recommended Minimum Wire Size
32
Table 3 Actuator Terminal Connections
34
Figure 13 Actuator Terminal Connections
36
Figure 14 Modbus Terminals
36
4 Set up and Calibration Procedures
38
Overview
38
Local Display and Keypad
38
Figure 15 10260S Display and Keypad
38
Table 4 Keypad Description
39
Set up Tips
40
Set up Groups
40
Table 5 Set up Tips
40
Table 6 Set up Groups
41
Set up Procedure
42
Table 7 Set up Procedure Using Display and Keypad
42
Input Set up Group
44
Table 8 Input Set up Group Parameters
44
Equal Percentage Valve Characteristic
47
Table 9 Equal Percentage Valve Characteristic Table
47
Quick Opening Valve Characteristic
48
Table 10 Quick Opening Valve Characteristic Table
48
Relays Set up Group
49
Table 11 Relay Set up Group Parameters
49
Table 12 Relay Type Descriptions
50
Relay Examples
51
Current out Set up Group
53
Table 13 Current out Set up Group Parameters
53
Communications Set up Group
55
Table 14 Communications Set up Group Parameters
55
Digital Input Set up Group
56
Display Set up Group
56
Table 15 Digital Input Set up Group Parameters
56
Table 16 Display Set up Group Parameters
56
Lock Set up Group
57
Table 17 Lock Set up Group Parameters
57
Set/Change Password
58
Read Status Set up Group
59
Table 18 Read Status Set up Group Parameters
59
Drive Set up Group
60
Table 19 Drive Set up Group Parameters
60
Set Tag Name
62
Maintenance Set up Group
63
Table 20 Maintenance Set up Group Parameters
63
CAL POSOUT Group
65
Auto - Manual Drive Switch
65
Table 21 CAL POSOUT Group Parameters
65
Table 22 Auto - Manual Switch Functions
66
Figure 16 Auto - Manual Switch
66
Calibration
67
Figure 17 Calibration Wiring Connections (Except Slidewire Emulation)
68
Figure 18 Calibration Wiring Connections (Slidewire Emulation)
69
Table 23 Input Calibration Procedure
70
Table 24 Motor Calibration Procedure
71
Table 25 Output Calibration Procedure
72
Table 26 Slidewire Emulation Calibration Procedure
73
Table 27 Non Contact Sensor Calibration Procedure
75
Table 28 Load NCS Factory Calibration
76
Figure 19 Location of NCS Assembly
76
Setting End-Of-Travel Limit Switches (Actuators Mfd. Pre-1/1/03)
77
Setting End-Of-Travel Limit Switches (Actuators Mfd. after 1/1/03)
78
Setting Auxiliary Switches (Actuators Mfd. Pre-1/1/03)
80
Figure 20 Location of Auxiliary Switches
81
Figure 21 End of Travel Limit Switch Settings
82
Figure 22 Auxiliary Switch Settings
82
Setting Auxiliary Switches (Actuators Mfd. after 1/1/03)
83
5 Start-Up/Operation
84
Power up Diagnostics
84
Operations Checklist
84
Operating the Local Display at High Temperatures
85
Operating Displays
85
Motor Stall
85
Table 29 Typical Operating Displays
85
Non-Contact Sensor Operation
86
Remote Setpoint Operation
86
Regions of Motor Travel
87
Figure 23 Terminal Block Connections for Modbus Communications
87
Figure 24 Regions of Motor Travel
87
6 Control Applications
88
Split Range
88
Table 30 Split Range Set up Procedure
88
Master/Slave Arrangement
89
Figure 25 Flow Diagram
89
Figure 26 Interconnection Diagram
89
Figure 27 Proportional Flow Using Multiple Actuators
90
Figure 28 Multiple Actuator Interconnection Diagrams
91
Figure 29 Interconnection Diagrams
92
7 Maintenance
95
Basic Maintenance
95
Spur Gear Lubrication
95
Table 31 Spur Gear Lubrication Procedure
95
Figure 30 Spur Gear Location
96
Replacement Procedures
97
Table 32 Motor Drive Fuse Replacment Procedure
97
Figure 31 Power Distribution PWA and Relay PWA Locations
97
Table 33 Relay PWA Replacement Procedure
98
Figure 32 Motor Drive Circuit Fuses
98
8 Replacement/Recommended Spare Parts
99
Figure 33 10260S Actuator Components
99
Linkage Parts/Kits
106
Honeywell Actuator Linkage Analysis Software (HAL)
106
9 Troubleshooting
107
Introduction
107
Table 34 Observable Symptoms of Failure
107
Troubleshooting Procedures
108
Figure 34 Test for Actuator Operation
109
Figure 35 Power up Diagnostics
110
Figure 36 Test Power Distribution PWA
112
Figure 37 Test AUTO - MANUAL Switch
113
Figure 38 Test Relay Function
114
Appendix A - 10260S Configuration Record Sheet
115
Index
119
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