Honeywell HercuLine 10260S Manuals

Table of Contents

• • 5

    Table of Contents

• 11

  1 Introduction

  • 11

    Product Description
  • 11

    Applications
  • 12

    Features
  • 12

    Figure 1 10260S Smart Actuator
  • 13

    Figure 2 10260S Internal View
  • 15

    Honeywell Linkage Kits
    • 15

      HAL Software Application
    • 15

      Revision

• 17

  2 Specifications

  • 17

    Technical and Operating Specifications
  • 17

    Table 1 Specifications - General
  • 21

    Model Selection Guide

• 23

  3 Installation

  • 23

    Installation Overview
  • 24

    Before Starting
    • 24

      Installation Considerations
  • 24

    Actuator Mounting
    • 24

      Outline Dimension Drawings
    • 26

      Figure 4 Outline and Dimensions of Herculine Models 10263S and 10265S Actuators
  • 27

    Mechanical Installation
    • 27

      Linkage Set-Up
    • 27

      Figure 5 Constant Torque Linkage
    • 27

      Figure 6 Constant Torque Profile
    • 28

      Figure 7 Variable Torque Linkage
    • 28

      Figure 8 Variable Torque Profile
    • 29

      Figure 9 Turnbuckle Linkage Kit
    • 29

      Figure 10 Pipe Leakage Kit
    • 30

      Figure 11 Standard 5-Inch Crank Arm
    • 31

      Figure 12 Projecting Scale Option Exploded View
  • 32

    Electrical Installation
  • 32

    Table 2 Recommended Minimum Wire Size
  • 34

    Table 3 Actuator Terminal Connections
  • 36

    Figure 13 Actuator Terminal Connections
  • 36

    Figure 14 Modbus Terminals

• 38

  4 Set Up and Calibration Procedures

  • 38

    Overview
  • 38

    Local Display and Keypad
  • 38

    Figure 15 10260S Display and Keypad
  • 39

    Table 4 Keypad Description
  • 40

    Set Up Tips
  • 40

    Set Up Groups
  • 40

    Table 5 Set Up Tips
  • 41

    Table 6 Set Up Groups
  • 42

    Set Up Procedure
  • 42

    Table 7 Set Up Procedure Using Display and Keypad
  • 44

    Input Set Up Group
    • 44

      Table 8 Input Set Up Group Parameters
    • 47

      Equal Percentage Valve Characteristic
    • 47

      Table 9 Equal Percentage Valve Characteristic Table
    • 48

      Quick Opening Valve Characteristic
    • 48

      Table 10 Quick Opening Valve Characteristic Table
  • 49

    Relays Set Up Group
    • 49

      Table 11 Relay Set Up Group Parameters
    • 50

      Table 12 Relay Type Descriptions
    • 51

      Relay Examples
  • 53

    Current Out Set Up Group
  • 53

    Table 13 Current Out Set Up Group Parameters
  • 55

    Communications Set Up Group
  • 55

    Table 14 Communications Set Up Group Parameters
  • 56

    Digital Input Set Up Group
  • 56

    Display Set Up Group
  • 56

    Table 15 Digital Input Set Up Group Parameters
  • 56

    Table 16 Display Set Up Group Parameters
  • 57

    Lock Set Up Group
    • 57

      Table 17 Lock Set Up Group Parameters
    • 58

      Set/Change Password
  • 59

    Read Status Set Up Group
  • 59

    Table 18 Read Status Set Up Group Parameters
  • 60

    Drive Set Up Group
    • 60

      Table 19 Drive Set Up Group Parameters
    • 62

      Set Tag Name
  • 63

    Maintenance Set Up Group
  • 63

    Table 20 Maintenance Set Up Group Parameters
  • 65

    CAL POSOUT Group
  • 65

    Auto - Manual Drive Switch
  • 65

    Table 21 CAL POSOUT Group Parameters
  • 66

    Table 22 Auto - Manual Switch Functions
  • 66

    Figure 16 Auto - Manual Switch
  • 67

    Calibration
  • 68

    Figure 17 Calibration Wiring Connections (Except Slidewire Emulation)
  • 69

    Figure 18 Calibration Wiring Connections (Slidewire Emulation)
  • 70

    Table 23 Input Calibration Procedure
  • 71

    Table 24 Motor Calibration Procedure
  • 72

    Table 25 Output Calibration Procedure
  • 73

    Table 26 Slidewire Emulation Calibration Procedure
  • 75

    Table 27 Non Contact Sensor Calibration Procedure
  • 76

    Table 28 Load NCS Factory Calibration
  • 76

    Figure 19 Location of NCS Assembly
  • 77

    Setting End-Of-Travel Limit Switches (Actuators Mfd. Pre-1/1/03)
  • 78

    Setting End-Of-Travel Limit Switches (Actuators Mfd. After 1/1/03)
  • 80

    Setting Auxiliary Switches (Actuators Mfd. Pre-1/1/03)
  • 81

    Figure 20 Location of Auxiliary Switches
  • 82

    Figure 21 End of Travel Limit Switch Settings
  • 82

    Figure 22 Auxiliary Switch Settings
  • 83

    Setting Auxiliary Switches (Actuators Mfd. After 1/1/03)

• 84

  5 Start-Up/Operation

  • 84

    Power Up Diagnostics
  • 84

    Operations Checklist
  • 85

    Operating the Local Display at High Temperatures
  • 85

    Operating Displays
  • 85

    Motor Stall
  • 85

    Table 29 Typical Operating Displays
  • 86

    Non-Contact Sensor Operation
  • 86

    Remote Setpoint Operation
  • 87

    Regions of Motor Travel
  • 87

    Figure 23 Terminal Block Connections for Modbus Communications
  • 87

    Figure 24 Regions of Motor Travel

• 88

  6 Control Applications

  • 88

    Split Range
  • 88

    Table 30 Split Range Set Up Procedure
  • 89

    Master/Slave Arrangement
  • 89

    Figure 25 Flow Diagram
  • 89

    Figure 26 Interconnection Diagram
  • 90

    Figure 27 Proportional Flow Using Multiple Actuators
  • 91

    Figure 28 Multiple Actuator Interconnection Diagrams
  • 92

    Figure 29 Interconnection Diagrams

• 95

  7 Maintenance

  • 95

    Basic Maintenance
    • 95

      Spur Gear Lubrication
    • 95

      Table 31 Spur Gear Lubrication Procedure
    • 96

      Figure 30 Spur Gear Location
  • 97

    Replacement Procedures
  • 97

    Table 32 Motor Drive Fuse Replacment Procedure
  • 97

    Figure 31 Power Distribution PWA and Relay PWA Locations
  • 98

    Table 33 Relay PWA Replacement Procedure
  • 98

    Figure 32 Motor Drive Circuit Fuses

• 99

  8 Replacement/Recommended Spare Parts

  • 99

    Figure 33 10260S Actuator Components
    • 106

      Linkage Parts/Kits
    • 106

      Honeywell Actuator Linkage Analysis Software (HAL)

• 107

  9 Troubleshooting

  • 107

    Introduction
  • 107

    Table 34 Observable Symptoms of Failure
  • 108

    Troubleshooting Procedures
  • 109

    Figure 34 Test for Actuator Operation
  • 110

    Figure 35 Power Up Diagnostics
  • 112

    Figure 36 Test Power Distribution PWA
  • 113

    Figure 37 Test AUTO - MANUAL Switch
  • 114

    Figure 38 Test Relay Function

• 115

  Appendix A - 10260S Configuration Record Sheet

• 119

  Index