DAELIM S2-250 Service Manual page 148

OIL CUP CAP
BOOT
CIR CLIP
SPRING
WASHER
LEVEL
BOOT BOOT BOOT BOOT BOOT
BOOT BOOT BOOT BOOT BOOT BOOT
BOOT BOOT
BOOT BOOT BOOT BOOT BOOT
FRONT WHEEL/FRONT FORK/STEERING/BRAKE
DIAPHRAGM PLATE
DIAPHRAGM
MASTER CYLINDER
BODY
STOP SWITCH
SETTING BOLTS SETTING BOLTS SETTING BOLTS
SETTING BOLTS SETTING BOLTS SETTING BOLTS SETTING BOLTS
SETTING BOLTS SETTING BOLTS SETTING BOLTS SETTING BOLTS
SETTING BOLTS SETTING BOLTS SETTING BOLTS SETTING BOLTS SETTING BOLTS SETTING BOLTS
SETTING BOLTS
·If there is any leak of fluid when installing new
piston, it may indicate the side wear of the cylinder
by the direction of the piston contacting face. In this
case, the master cylinder must be replaced also.
● Check the master cylinder for scores, scratches or nicks
and replace if necessary.
ASSEMBLY
·Replace the piston, spring, cups and snap ring as a
set.
·Be sure that each part is free from dust or dirt before
reassembly.
·When cleaning with the brake fluid, use the specified
brake fluid.
● Coat the piston, cup with the fresh brake fluid and
install it on the piston. Install the spring with its larger
diameter end toward the master cylinder.
·When installing the cups, do not allow the lips to
turn inside out.
·Note the installation direction of the snap ring.
·Be certain that the snap ring is seated firmly in the
groove.
● Install the primary cup with its concaved side toward
the inner side of the master cylinder.
● Install the snap ring.
● Install the rubber boot in the groove properly.
TOOL : SNAP RING PLIERS
INSTALLATION
● Install the front / rear master cylinder to the handle bar.
·Install the holder with its "UP" mark facing
upwards, and align the holder joint with the punch
mark on the handle bar.
·Tighten the holder upper bolt first.
14-9