Related Manuals for DAELIM S2 250
Summary of Contents for DAELIM S2 250
- Page 1 http://www.daelimmotor.com HEAD OFFICE (FACTORY) #58, SUNG SAN-DONG, CHANG WON, KYUNGNAM, KOREA TEL : (82-55) 239-7000 / FAX : (82-2) 467-9997 OM50-0409-02E...
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Page 2: Table Of Contents
CONTENTS SPECIFICATION EQUIPMENT USAGE OPERATION INSTRUCTION STEERING STEM LOCK SAFETY PRECAUTIONS SEAT LOCK TRUNK PRIOR TO STARTING VEHICLE DOCUMENT STORAGE AREA OPERATION BAG HOLDER CORRECT ATTIRE CORRECT DRIVING OPERATION CARGO STARTING THE ENGINE MODIFICATION IF ENGINE CANNOT BE STARTED ATTACHMENT AFTER STARTING ENGINE MUFFLER PARTS LOCATION... - Page 3 MAINTENANCE SAFE DRIVING PREPARATION BEFORE DRIVING MAINTENANCE SCHEDULE DRIVING METHOD MAINTENANCE PRECAUTIONS BRAKES DRIVING POSITION BRAKE HOSE, PIPE LEAKAGE, DAMAGE, ASSEMBLY STATE TAKING POSE OF FELLOW PASSENGER BRAKE PAD WEAR PRECAUTION WHEN DRIVING CHANGING ENGINE OIL STARTING TURNING METHOD TRANSMISSION OIL INSPECTION WHEEL REMOVAL PRINCIPLE OF TURN CHANGING COOLING WATER...
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Page 4: Specification
SPECIFICATION ITEM DATA ITEM DATA IGNITION SYSTEM TRANSISTOR LENGTH WIDTH HEIGHT(mm) 2,110 745 1,356 BATTERY CAPACITY 12V10AH(MF TYPE) WHEEL BASE(mm) 1,481 FUEL CAPACITY( ) 11.5 GROUND CLEARANCE(mm) RESERVE FUEL CAPACITY( ) SEAT HEIGHT(mm) 120 / 70 - 12 58S DRY WEIGHT(kgf) TIRE SIZE 140 / 60 - 13 63S PASSENGER... -
Page 5: Operation Instruction
OPERATION INSTRUCTION SAFETY PRECAUTIONS This manual describes matters pertaining to correct operation, Careful driving and the wearing of proper attire and safety safe operation and simple maintenance of the vehicle you equipment are the most important factors in the safe operation purchased. -
Page 6: Prior To Starting Vehicle
PRIOR TO STARTING VEHICLE OPERATION Read user's manual carefully. Operators should naturally fix bodies to keep smooth driving. Conduct maintenance checks prior to operation. Please check whether or not you are unnaturally strained and Always maintain vehicle in clean status and carry out specified strung up. -
Page 7: Correct Attire
CORRECT ATTIRE Always make sure to wear helmet for safety. Wear gloves and safety goggles. Do not wear uniforms which might hinder operation. It is dangerous if the uniform is caught by brake lever or by the rotating part of drive chain. Many automobile/motorcycle accidents happen because the automobile driver does not “see”... -
Page 8: Cargo
Modifications are not covered by warranty. ATTACHMENT Except designated attachment by DAELIM MOTOR CO., LTD., don't attach any extra lighting device, because it may cause an early discharging of battery. -
Page 9: Parts Location
PARTS LOCATION REAR VIEW MIRROR BATTERY FR. BRAKE LEVER FUSE COOLANT COVER BAG HOLDER RESERVE TANK (INSIDE OF THE INNER COVER) MUFFLER TIRE REAR BRAKE DISK PILLION STEP... - Page 10 PARTS LOCATION PILLION SEAT RR. BRAKE LEVER MAIN SEAT FUEL TANK LID REAR COMBI. LIGHT HEADLIGHT FR. FENDER FR. CUSHION AIR CLEANER FR. BRAKE DISK SIDE STAND BRAKE CALIPER MAIN STAND SIDE STAND SWITCH...
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Page 11: Meter Reading And Usage
METER READING AND USAGE METER INDICATOR LAMPS <SPEEDOMETER> <WINKER INDICATOR> Indicates driving speed. Maintain legal When the winker switch is operated, speed limits to ensure safe operation. the winker indicator flashes in union with the flashing of the turn signals. <ODOMETER>... -
Page 12: Switch Operation
SWITCH OPERATION MAIN SWITCH 1. ON..Starts engine. Key can not be CAUTION pulled out. When you park the vehicle and 2. OFF..Stops engine. Key can be leave it, please lock handle bars and placed in or taken out of the take out the key. -
Page 13: Start Button
START BUTTON HEADLIGHT <TURNING ON HEADLIGHT> <DIMMER SWITCH> Put main switch key in “ON” position and High beam or low beam can be operated turn on headlight switch. by the use of dimmer switch. The engine is started pressing this button when pressed in a state where the main switch key is placed to an ON position and the brake lever is pulled. -
Page 14: Winker Switch
WINKER SWITCH HORN BUTTON PASSING SWITCH If this switch is turned on when the main The horn is sounded if the horn button is Push the button 2~3 times when you need switch is in an ON position, the winker will pressed when the main switch is in an ON to call driver’s attention. -
Page 15: Equipment Usage
EQUIPMENT USAGE STEERING STEM LOCK SEAT LOCK CAUTION As the seat automatically locks, take special care not to accidently leave the key in the trunk. Make sure that the seat is securely locked after closing the seat. Driving with unlocked seat lock may cause danger. -
Page 16: Trunk
TRUNK DOCUMENT STORAGE AREA BAG HOLDER There is a trunk under the seat. There is a document storage area on the The seat is opened to gain access to the bottom of the seat. trunk by using the main switch key on Store the owner’s manual and the the seat lock. -
Page 17: Correct Driving Operation
CORRECT DRIVING OPERATION STARTING THE ENGINE Always follow the proper starting Make sure to check the oil, gasoline, WARNING procedure described below. etc., before starting the engine. Never run the engine in an enclosed Please ensure that the main stand is in a This motorcycle is equipped with a side area. - Page 18 <USING THE ELECTRIC START(CELL)> Lock the rear wheel. Press the starter button without rotating If the engine is hot and does not start the starter grip (opening the throttle). after pressing the starter button for 3~4 seconds, rotate the throttle grip to 1/8~1/4 of a rotation and try again.
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Page 19: If Engine Cannot Be Started
IF ENGINE CANNOT BE STARTED If engine cannot be started or vehicle does It is possible that starting will be more When the engine is cold morning or not move, check the followings. difficult if the vehicle has not been used winter or the vehicle has not been used Is there fuel in fuel tank? for a long period of time or if the fuel... -
Page 20: After Starting Engine
AFTER STARTING ENGINE Fold the main stand. Get on the vehicle. Release the squeezing tension on the rear brake lever and slowly begin to Push the vehicle forward to fold the Mounting should be done from the left rotate the throttle grip to allow for a main stand and make sure that the brake side, and you should sit squarely on the slow and easy start. -
Page 21: Proper Driving Methods
PROPER DRIVING METHODS Speed is controlled by the operation of Work the front and rear brakes Before entering traffic, use the correct the throttle grip. together. turn signal to foreward other drivers of your intentions. If the throttle grip is rotated..Allow the throttle grip to rotate back to The speed of the vehicle increases. -
Page 22: Stopping
STOPPING The brakes should never be suddenly Special care in driving should be When approaching the desired applied and the handle bars should taken during rainy weather. stopping area. never be suddenly turned. More braking distance is needed when Activate the proper winker, and after driving on wet roads or in the rain. - Page 23 After the vehicle has come to a Dismount on the left side and lower To prevent theft, be sure to lock the complete stop. the main stand on a flat surface. steering when parking. Return the winker switch to the center Be sure to park in an area that is free of CAUTION position and turn the main switch to...
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Page 24: Self Inspections Before Operation
SELF INSPECTIONS BEFORE OPERATION Self inspect the vehicle and have regular CAUTION CAUTION maintenance inspections for increased Observe safety rules when conducting If you are unable to correct trouble safety and the prevention of accidents. inspections. even after you make adjustment or Regular maintenance inspections should Exhaust gas contains harmful correction, contact authorized... -
Page 25: Inspection Of Concened Area
INSPECTION OF CONCENED AREA BRAKE INSPECTION <BRAKE LEVER FREE PLAY> <CHECK OF BRAKE FLUID> Check areas which caused for concern Lightly squeeze the brake levers until This is checked by placing the vehicle on when last operating the vehicle. tension is felt to check for an appropriate its main stand on a flat surface. -
Page 26: Fuel Check
FUEL CHECK <CHECK> <REFUELING> CAUTION Check gasoline to see if there is a sufficient Open the key cover on fuel tank cap, Gasoline is extremely flammable and amount of gasoline to reach your and turn the key clockwise to remove is explosive under certain conditions. -
Page 27: Tire Inspection
TIRE INSPECTION <AIR PRESSURE CHECK> <CRACKS/DAMAGE> <FOREIGN MATERIALS> Check for an appropriate level of air Check tire tread and sides for cracks and Check tire tread and sides for nails, rocks, pressure by examining how the tire sits on damage. etc. -
Page 28: Engine Oil Level Check
ENGINE OIL LEVEL CHECK Check the engine oil level each day before CAUTION CAUTION riding the motorcycle. If air pressure is inadequate or if there Running the engine with insufficient oil The oil level must be maintained between are cracks, damage or abnormal wear may cause serious engine damage. -
Page 29: Lights And Winker Inspection
LIGHTS AND WINKER INSPECTION <INSPECTION OF STOP LAMP> <HEADLIGHT BULB> CAUTION Turn a main switch “ON”. Check a stop (1) Loosen 4 special screws and remove The lighting head light emits very hot the front cover. lamp for proper operation by operating the heat. - Page 30 (4) Disassemble a headlight socket by <HEADLIGHT LUMINATION ANGLE> <TAIL/STOP LIGHT BULB> pulling it out. Adjust headlight lumination angle by (1) Loosen 2 tapping screws to disassemble (5) Disassemble the rubber cover. turning an adjusting bolt on a headlight. tail light lens. (6) Loosen the steel wire, and disassemble (Use type screwdriver.) (2) Press a bulb with a light force and rotate...
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Page 31: Rear View Mirror
CHECKING COOLING WATER <WINKER BULB> (3) Replace it with new bulb. Apply reverse (1) Park the vehicle on a flat surface by order of disassembly for assembly. use of main stand. Front Winker Bulb (2) Check the cooling water level in (1) Loosen tapping screw to disassemble a REAR WINKER BULB: 12V 10W reservoir through right air duct on... -
Page 32: Maintenance
These instructions are based on the assumption that the motorcycle will be used exclusively for its designed purpose. Sustained high speed operation, or operation in unusually wet or dusty conditions, will require more frequent service than specified in the MAINTENANCE SCHEDULE. Consult your authorized Daelim dealer for recommendations applicable to your individual needs and use. -
Page 33: Maintenance Schedule
MAINTENANCE SCHEDULE Perform the Self Inspections Before Operation at each scheduled maintenance period. I: INSPECT AND, CLEAN, ADJUST, LUBRICATE OR REPLACE IF NECESSARY R: REPLACE L: LUBRICATE C: CLEAN ODOMETER READING(NOTE1) FREQUENCY REMARK 1,000Km ITEM MONTH FUEL LINE FUEL FILTER THROTTLE OPERATION AIR CLEANER ELEMENT SPARK PLUG... - Page 34 ODOMETER READING(NOTE 1) FREQUENCY REMARK 1,000Km ITEM MONTH BRAKE SHOE / PAD WEAR BRAKE SYSTEM BRAKE STOP SWITCH HEADLIGHT ADJUSTMENT SUSPENSION BOLTS, NUTS, FASTENERS WHEELS / TIRES STEERING DRIVE VALTE WEIGHT ROLLER SLIDE PIECE MOVABLE DRIVE FACE GREASE If you do not have the appropriate tools or information to conduct maintenance, or if you feel you are not capable to perform maintenance on this vehicle, contact authorized dealers or repair shops for maintenance and repairs.
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Page 35: Maintenance Precautions
Have your authorized bled. extremely hot. Daelim dealer inspect the major See your authorized Daelim dealer for this After self maintenance, the waste components, including frame, service. material must be packed in the... - Page 36 <REPLENISHING FRONT BRAKE FLUID> CAUTION When adding brake fluid, be very Check that the fluid level is above the careful not to allow foreign materials LOWER level mark with to enter the reserve tank. motorcycle in an upright position. Foreign materials can clog the Brake fluid must be added to the system, causing a reduction or reservoir whenever the fluid level...
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Page 37: Brake Hose, Pipe Leakage, Damage, Assembly State
[FRONT / REAR BRAKE] Check the cutout in each pad. If either pad is worn to the cutout, replace both pads as a set See your authorized Daelim dealer for <REAR BRAKE> this service. -
Page 38: Changing Engine Oil
CHANGING ENGINE OIL When the engine oil is contaminated, the life CAUTION of engine will be remarkably shortened. Keep the proper oil level, kind and replacing When changing the engine oil period. immediately after stopping the engine, Place the vehicle on a flat surface, and idle be careful not to be burned the hot oil. -
Page 39: Transmission Oil Inspection
TRANSMISSION OIL INSPECTION Start the engine and let it idle for a few CAUTION minutes. Pay special attention not to leak out. Stop the engine and put the motorcycle When draining the oil, make sure that on its mainstand on level ground. all of the oil is removed. -
Page 40: Wheel Removal
WHEEL REMOVAL <FRONT WHEEL REMOVAL> Raise the front wheel off the ground Loosen the axle nut. by placing a support block under the Withdraw the front wheel axle and engine. remove the front wheel. Loosen the oval screw and remove the speedometer cable. - Page 41 <REAR WHEEL REMOVAL> Set vehicle on main stand in upright CAUTION position on the ground. If a torque wrench was not used for Remove the muffler. installation, see your authorized Remove the rear caliper assembly dealer as soon as possible to verify from the rear swing arm by removing proper assembly.
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Page 42: Changing Cooling Water
CHANGING COOLING WATER SPARK PLUG (1) Separate the front cover and front If electrode is stained or clearance is not CAUTION under cover. right, satisfactory spark is not produced. While the engine is hot, don’t open (2) Remove the radiator cap. Clean and make adjustment. - Page 43 Clean plug with plug cleaner. CAUTION Check electrode for wear and corrosion. If plug of different maker or different If the ends become round, replace it heat value is used, it causes with a new one. unsatisfactory engine starting, Check the plug gap using a feeler inadequate engine revolution and gauge.
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Page 44: Battery Inspection
Make sure that terminals do not contact with not be required. If there is any and grind it with wire brush or other adjacent parts when handling (+), (-) abnormal, contact to Daelim service sandpaper. terminals. Contact with other parts may center. -
Page 45: Fuse Replacement
Ignition coil, Fuse C auto bi-starter If the fuse immediately becomes Fuse D Fan motor severed after being changed with the new one, check another problem of the Fuse F Headlight (LO) electric system. Contact to Daelim service center. -
Page 46: Coupler Connection
COUPLER CONNECTION AIR CLEANER ELEMENT INSPECTION <REMOVAL> CAUTION Loosen the 6 washer screws and 1 If the air cleaner element is flange bolt, and remove the tube clip inadequately assembled, dust and and air cleaner case cover. other waste materials can directly Inspect the air cleaner element. -
Page 47: Side Stand Inspection
SIDE STAND INSPECTION CABLE RUBBER PART A rubber boots is assembled on the cable Erect main stand and place vehicle in to protect the inner cable. upright position on level ground. Make sure that this part is placed firmly Check the spring for damage or loss of around the correct part of the cable. -
Page 48: Cleaning
CLEANING STORAGE GUIDE Extended storage, such as for winter, Take precautions when waxing the Make sure to stop the engine prior to requires that you take certain steps to car washing. vehicle. Excessive polish of the painted reduce the effects of deterioration from Be careful not to allow water to enter section and/or the resin part with non-use of the motorcycle. - Page 49 <REMOVAL FROM STORAGE> Remove the battery. Store in an area CAUTION protected from freezing temperatures Uncover and clean the motorcycle. Petrol is extremely flammable and and direct sunlight. Charge the battery as required. Install isexplosive under certain conditions. Slow charge the battery once a month. the battery.
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Page 50: Frame And Engine Number
FRAME AND ENGINE NUMBER <FRAME NUMBER> <ENGINE NUMBER> The frame number is stamped on the front central part of the frame. The engine number is stamped on the lower part of the left crankcase. The frame and engine numbers will be used as the basis of recovering the vehicle when is stolen. -
Page 51: Safe Driving
SAFE DRIVING PREPARATION BEFORE DRIVING Performing daily inspection Putting on the protective gears (Helmet, glove, goggles, etc.) Bringing the driver's licence Determinating the path to the desired destination... -
Page 52: Driving Method
DRIVING METHOD DRIVING POSITION The appropriate driving position is most important thing to driving safely. Eyes : Look at the front direction widely. Shoulders : Relieve the tension. Arms : Relieve the tension and bend arms to inside and let them act as the spring. -
Page 53: Taking Pose Of Fellow Passenger
TAKING POSE OF FELLOW PASSENGER Hands: Hold the rear grip. WARNING Feet and knees: Put the feet on pillion step, and adhere the If the fellow passenger doesn’t hold the rear grip or put knees closely to body. the step on the pillion step, it may lead death or serious injury due to falling from the vehicle as sudden start, stop or turning. -
Page 54: Precaution When Driving
PRECAUTION WHEN DRIVING Secure the safe distance. If any abnormality is found, stop driving and contact service Drive protectively. center to inspect the vehicle. Do not obstruct the traffic. Restart the vehicle after 2~3 min when it is turned over. Do not drive on the pedestrian way or walkway. -
Page 55: Starting
STARTING Prior to starting always look around to avoid accident. Get on the vehicle after pulling back the stand. Start driving slowly after turning on the winker and releasing the brake while ensuring the safety around the vehicle. CAUTION Return the side stand to its original position. Keep driving without doing this may cause turnover accident. -
Page 56: Turning Method
TURNING METHOD PRINCIPLE OF TURN EFFECT OF SPEED CENTRIFUGAL FORCE GRAVITY The centrifugal force increases in inverse portion to the radius The basic principle of turn is balancing using the centrifugal of a curve and in portion to the square speed. Decelerate prior force which makes vehicle go outside and the gravity which to entering the curved way to reduce the centrifugal force. -
Page 57: Positions Of Turning
3 POSITIONS OF TURNING The basic principle of turn is balancing using combined force of < LEAN-IN > the centrifugal force and the gravity. This is a turning position with driver leaned inside more than All 3 positions require straightening the head and keeping the motorcycle. -
Page 58: Turning Method
TURNING METHOD < LEAN-OUT > This is a turning position with motorcycle leaned inside more than driver, which is opposite to the lean-in position. With this position, quick turn is well performed and driver can obtain wide front visual field adequate to drive on the rained or slippy road because it has best road holding. -
Page 59: Precaution When Turning
PRECAUTION WHEN TURNING Do not drive inside of large truck's turn circle. < DEAD ANGLE ZONE > < DISTANCE BETWEEN THE FRONT AND REAR WHEEL TURN > Dead angle zone is the sight range which cannot be identified by It is distance between path of the front and rear wheel and driver and increases in proportion to the width of the vehicle. -
Page 60: Braking Method
BRAKING METHOD BASIC PRINCIPLE OF BRAKE (FRICTION FORCE) RESTRAINT OF BRAKE EFFECT (INERTIA) Vehicle is braked using friction between road surface and tires. Braking distance increases 1.5 times on wet road and 3 times on icy road because friction force of road surface is decreased. -
Page 61: Braking Method
BRAKING METHOD IMPACT WHEN COLLISION Learn the proper braking method to prevent accident. Turn the throttle grip to its original position and decelerate using the engine brake. Erect the vehicle straight. Brake using both front and rear brakes. COMPARISION OF BRAKING DISTANCE Vehicle speed : 50 km/h When using both front and rear brakes When using only front brake... -
Page 62: Wiring Diagram
WIRING DIAGRAM... - Page 63 MEMO :...
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- Page 66 IMPORTANT NOTICE OPERATOR AND PASSENGER This motorcycle is designed to carry the operator and one passenger. ON-ROAD USE This motorcycle is designed to be used only on the road. READ THIS OWNER'S MANUAL CAREFULLY Pay special attention to statements preceded by the following words: WARNING Indicates a strong possibility of severe personal injury or death if instructions are not followed.