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OWNER S MANUAL

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Summary of Contents for DAELIM S1 - CATALOG

  • Page 1 OWNER S MANUAL...
  • Page 2 This motorcycle is designed to carry the operator and one passenger. WARNING Attempting to change the pre-set maximum speed may cause danger and will void the Daelim warranty. ON-ROAD USE This motorcycle is designed to be used only on the road.
  • Page 4: Table Of Contents

    CONTENTS SPECIFICATION EQUIPMENT USAGE OPERATION INSTRUCTION STEERING STEM LOCK SAFETY PRECAUTIONS SEAT LOCK TRUNK PRIOR TO STARTING VEHICLE DOCUMENT STORAGE AREA OPERATION BAG HOLDER CORRECT ATTIRE CORRECT DRIVING OPERATION CARGO STARTING THE ENGINE MODIFICATION IF ENGINE CANNOT BE STARTED ATTACHMENT AFTER STARTING ENGINE MUFFLER PARTS LOCATION...
  • Page 5 MAINTENANCE SAFE DRIVING PREPARATION BEFORE DRIVING MAINTENANCE SCHEDULE DRIVING METHOD MAINTENANCE PRECAUTIONS BRAKES DRIVING POSITION BRAKE HOSE, PIPE LEAKAGE, DAMAGE, ASSEMBLY STATE TAKING POSE OF FELLOW PASSENGER BRAKE PAD WEAR PRECAUTION WHEN DRIVING CHANGING ENGINE OIL STARTING TURNING METHOD TRANSMISSION OIL INSPECTION WHEEL REMOVAL PRINCIPLE OF TURN CHANGING COOLING WATER...
  • Page 6: Specification

    SPECIFICATION ITEM DATA ITEM DATA IGNITION SYSTEM TRANSISTOR LENGTH WIDTH HEIGHT(mm) 1.965 702 1.120 BATTERY CAPACITY 12V10AH(MF TYPE) WHEEL BASE(mm) 1.350 FUEL CAPACITY( ) GROUND CLEARANCE(mm) RESERVE FUEL CAPACITY( ) SEAT HEIGHT(mm) DRY WEIGHT(kgf) 120 / 70 - 13 TIRE SIZE 130 / 60 - 13 PASSENGER TELESCOPIC...
  • Page 7: Operation Instruction

    Especially never children touch on it. part may be tampered with, altered, or replaced with For safety, do not change, alteration or modification parts other than original Daelim spare parts during the vehicle. the warranty periody. Regularly conduct specified maintenance inspections.
  • Page 8: Prior To Starting Vehicle

    PRIOR TO STARTING VEHICLE OPERATION Read user's manual carefully. Operators should naturally fix bodies to keep smooth driving. Conduct maintenance checks prior to operation. Please check whether or not you are unnaturally strained and Always maintain vehicle in clean status and carry out specified strung up.
  • Page 9: Correct Attire

    CARGO CORRECT ATTIRE Be sure to wear helmet and gloves at all time for seafty. Wear shirts or jackets with tight in the wheel driving. When carrying cargo, you must keep in mind that operating the Otherwise it can be caught in the wheel to cause serious motorcycle, especially when turning, will be different.
  • Page 10: Modification

    ATTACHMENT Except designated attachment by DAELIM MOTOR CO., LTD., don't attach any extra lighting device, because it may cause an early discharging of battery. Carefully inspect the accessory to make sure it does not obscure any lights, reduce ground clearance and banking angle, or limit suspension travel, steering travel or control operation.
  • Page 11: Parts Location

    PARTS LOCATION REAR VIEW MIRROR BATTERY FR. BRAKE LEVER BAG HOLDER MUFFLER TIRE REAR BRAKE DISK PILLION STEP...
  • Page 12 PARTS LOCATION RR. BRAKE LEVER PILLION SEAT MAIN SEAT HEADLIGHT FUEL TANK LID REAR COMBI. LIGHT FR. FENDER FR. CUSHION AIR CLEANER FR. BRAKE DISK SIDE STAND BRAKE CALIPER SIDE STAND SWITCH MAIN STAND...
  • Page 13: Meter Reading And Usage

    If you are not able to check the When the side-stand is down, the engine The fuel meter indicates the gasoline level EMS system, contact your daelim dealers. inside the fuel tank. will stop with side-stand lamp on. Gasoline should be put in the fuel tank as...
  • Page 14: Switch Operation

    SWITCH OPERATION MAIN SWITCH 1. ON..Starts engine. Key can not be CAUTION pulled out. Do not operate main switch key while 2. OFF..Stops engine. Key can be placed driving. in or taken out of the main switch. If the main switch key is placed on Off or 3.
  • Page 15: Start Button

    START BUTTON HEADLIGHT <TURNING ON HEADLIGHT> <DIMMER SWITCH> Put main switch key in “ON” position and High beam or low beam can be operated turn on headlight switch. by the use of dimmer switch. The engine is started pressing this button when pressed in a state where the main switch key is placed to an ON position and the brake lever is pulled.
  • Page 16: Winker Switch

    WINKER SWITCH HORN BUTTON HAZARD SWITCH If this switch is turned on when the main The horn is sounded if the horn button is The winker and the winker indicator lamp switch is in an ON position, the winker will pressed when the main switch is in an ON will operate at the same time if the hazard operate.
  • Page 17: Equipment Usage

    EQUIPMENT USAGE STEERING STEM LOCK SEAT LOCK <LOCKING> CAUTION The seat automatically locks when the As the seat automatically locks, take seat is pushed in its downward position, special care not to accidently leave the Lightly pull upward on the seat to make key in the trunk.
  • Page 18: Trunk

    TRUNK DOCUMENT STORAGE AREA BAG HOLDER There is a trunk under the seat. There is a document storage area on the The seat is opened to gain access to the bottom of the seat. trunk by using the main switch key on Store the owner’s manual and the the seat lock.
  • Page 19: Correct Driving Operation

    CORRECT DRIVING OPERATION BAG HOLDER STARTING THE ENGINE Always follow the proper starting Make sure to check the oil, gasoline, WARNING procedure described below. etc., before starting the engine. Never run the engine in an enclosed Please ensure that the main stand is in a This motorcycle is equipped with a side area.
  • Page 20 <USING THE ELECTRIC START(CELL)> Lock the rear wheel. Press the starter button without rotating If engine is not started with throttle grip the starter grip (opening the throttle). closed, press starter button and open throttle grip approximately 1/8 to 1/4. Turn the main switch to an ON position.
  • Page 21: If Engine Cannot Be Started

    If the MIL blinks continously when the tance such as carbon monoxide. CAUTION main key is on, contact Daelim dealer. Start engine in well-ventilated places. Do not keep the statter button pressed for more than 5 seconds at a time. Release the starter button for approximately 10 seconds before pressing it again.
  • Page 22: After Starting Engine

    AFTER STARTING ENGINE Fold the main stand. Get on the vehicle. Release the squeezing tension on the rear brake lever and slowly begin to Push the vehicle forward to fold the Mounting should be done from the left rotate the throttle grip to allow for a main stand and make sure that the brake side, and you should sit squarely on the slow and easy start.
  • Page 23: Proper Driving Methods

    PROPER DRIVING METHODS Speed is controlled by the operation of Work the front and rear brakes Before entering traffic, use the correct the throttle grip. together. turn signal to foreward other drivers of your intentions. If the throttle grip is rotated..Allow the throttle grip to rotate back to The speed of the vehicle increases.
  • Page 24: Stopping

    STOPPING The brakes should never be suddenly Special care in driving should be When approaching the desired applied and the handle bars should taken during rainy weather. stopping area. never be suddenly turned. More braking distance is needed when Activate the proper winker, and after driving on wet roads or in the rain.
  • Page 25 After the vehicle has come to a complete Dismount on the left side and lower the To prevent theft, be sure to lock the stop. main stand on a flat surface. steering when parking. Return the winker switch to the center Be sure to park in an area that is free of CAUTION position and turn the main switch to...
  • Page 26: Self Inspections Before Operation

    SELF INSPECTIONS BEFORE OPERATION Self inspect the vehicle and have regular CAUTION CAUTION maintenance inspections for increased Observe safety rules when conducting If you are unable to correct trouble safety and the prevention of accidents. inspections. even after you make adjustment or Regular maintenance inspections should Exhaust gas contains harmful correction, contact authorized...
  • Page 27: Inspection Of Concened Area

    INSPECTION OF CONCENED AREA BRAKE INSPECTION <BRAKE LEVER FREE PLAY> <CHECK OF BRAKE FLUID> Check areas which caused for concern when last operating the vehicle. Lightly squeeze the brake levers until This is checked by placing the vehicle on tension is felt to check for an appropriate its main stand on a flat surface.
  • Page 28: Fuel Check

    FUEL CHECK <CHECK> <REFUELING> CAUTION Check gasoline to see if there is a sufficient Open the key cover on fuel tank cap, Gasoline is extremely flammable and amount of gasoline to reach your and turn the key clockwise to remove is explosive under certain conditions.
  • Page 29: Tire Inspection

    TIRE INSPECTION <AIR PRESSURE CHECK> <CRACKS/DAMAGE> <FOREIGN MATERIALS> Check for an appropriate level of air Check tire tread and sides for cracks and Check tire tread and sides for nails, rocks, pressure by examining how the tire sits on damage. etc.
  • Page 30: Engine Oil Level Check

    ENGINE OIL LEVEL CHECK Check the engine oil level each day before CAUTION CAUTION riding the motorcycle. If air pressure is inadequate or if there To avoid running out of engine oil, it The oil level must be maintained between are cracks, damage or abnormal wear may cause serious engine damaged.
  • Page 31: Lights And Winker Inspection

    LIGHTS AND WINKER INSPECTION <INSPECTION OF STOP LAMP> <HEADLIGHT BULB> CAUTION (1) Loosen 7 special screws and disassemble Turn a main switch “ON”. Check a stop The lighting head light emits very hot the electric wire of the headlight and lamp for proper operation by operating the heat.
  • Page 32 (2) Disassemble a headlight socket by <HEADLIGHT ILLUMINATION ANGLE> <TAIL/STOP LIGHT BULB> pulling it out. Adjust headlight illumination angle by (1) Loosen 2 tapping screws to disassemble (3) Disassemble the rubber cover. turning an adjusting bolt on a headlight. tail light lens. (4) Loosen the steel wire, and disassemble (Use type screwdriver.) (2) Press a bulb with a light force and rotate...
  • Page 33: Rear View Mirror

    <WINKER BULB> order of disassembly for assembly. Front Winker Bulb REAR WINKER BULB: 12V 10W (1) Loosen tapping screw to disassemble a winker lens. (2) Press a bulb with a light force and rotate it to counterclockwise to disassemble it. (3) Replace it with new bulb.
  • Page 34: Maintenance

    These instructions are based on the assumption that the motorcycle will be used exclusively for its designed purpose. Sustained high speed operation, or operation in unusually wet or dusty conditions, will require more frequent service than specified in the MAINTENANCE SCHEDULE. Consult your authorized Daelim dealer for recommendations applicable to your individual needs and use.
  • Page 35: Maintenance Schedule

    MAINTENANCE SCHEDULE Perform the Self Inspections Before Operation at each scheduled maintenance period. I: INSPECT AND, CLEAN, ADJUST, LUBRICATE OR REPLACE IF NECESSARY R: REPLACE L: LUBRICATE C: CLEAN ODOMETER READING(NOTE1) FREQUENCY 1,000Km REMARK ITEM MONTH FUEL LINE THROTTLE OPERATION AIR CLEANER ELEMENT SPARK PLUG ENGINE OIL...
  • Page 36 ODOMETER READING(NOTE 1) FREQUENCY REMARK 1,000Km ITEM MONTH BRAKE SHOE / PAD WEAR BRAKE SYSTEM BRAKE STOP SWITCH HEADLIGHT ADJUSTMENT SUSPENSION BOLTS, NUTS, FASTENERS WHEELS / TIRES STEERING DRIVE VALTE WEIGHT ROLLER SLIDE PIECE MOVABLE DRIVE FACE GREASE If you do not have the appropriate tools or information to conduct maintenance, or if you feel you are not capable to perform maintenance on this vehicle, contact authorized dealers or repair shops for maintenance and repairs.
  • Page 37: Maintenance Precautions

    After self maintenance, the waste components, including frame, bled. material must be packed in the suspension and steering parts, for See your authorized Daelim dealer for this specified container and entrusted misalignment and damage that you service. disposal to the authorized disposal may not be able to detect.
  • Page 38 <REPLENISHING FRONT BRAKE FLUID> CAUTION When adding brake fluid, be very Check that the fluid level is above the careful not to allow foreign materials LOWER level mark with to enter the reserve tank. motorcycle in an upright position. Foreign materials can clog the system, Brake fluid must be added to the causing a reduction or complete loss reservoir whenever the fluid level...
  • Page 39: Brake Hose, Pipe Leakage, Damage, Assembly State

    [FRONT / REAR BRAKE] Check the cutout in each pad. If either pad is worn to the cutout, replace both pads as a set See your authorized Daelim dealer for <REAR BRAKE> this service.
  • Page 40: Changing Engine Oil

    CHANGING ENGINE OIL When the engine oil is contaminated, the life CAUTION of engine will be remarkably shortened. When changing the engine oil immediately Keep the proper oil level, kind and replacing after stopping the engine, be careful not period. Place the vehicle on a flat surface, and idle to be burned the hot oil.
  • Page 41: Transmission Oil Inspection

    TRANSMISSION OIL INSPECTION Start the engine and let it idle for a few CAUTION minutes. Pay special attention not to leak out. Stop the engine and put the motorcycle When draining the oil, make sure that on its mainstand on level ground. all of the oil is removed.
  • Page 42: Wheel Removal

    WHEEL REMOVAL <FRONT WHEEL REMOVAL> Raise the front wheel off the ground by Loosen the axle nut. placing a support block under the Withdraw the front wheel axle and engine. remove the front wheel. Loosen the oval screw and remove the speedometer cable.
  • Page 43 <REAR WHEEL REMOVAL> Set vehicle on main stand in upright CAUTION position on the ground. If a torque wrench was not used for Remove the muffler. installation, see your authorized Remove the rear caliper assembly from dealer as soon as possible to verify the rear swing arm by removing the 2 proper assembly.
  • Page 44: Changing Cooling Water

    CR8EH-9...
  • Page 45: Battery Inspection

    Make sure that terminals do not contact with not be required. If there is any terminal, disassemble the battery cord other adjacent parts when handling (+), (-) abnormal, contact to Daelim service and grind it with wire brush or sandpaper. terminals. Contact with other parts may center.
  • Page 46: Fuse Replacement

    Ignition coil, Ecu Fuse C O2 Sensor If the fuse immediately becomes Fuse D Ecu, Fuel pump relay severed after being changed with the new one, check another problem of the electric system. Contact to Daelim service center.
  • Page 47: Coupler Connection

    AIR CLEANER ELEMENT INSPECTION <REMOVAL> CAUTION Loosen the 6 washer screws and 1 If the air cleaner element is flange bolt, and remove the tube clip inadequately assembled, dust and and air cleaner case cover. other waste materials can directly Inspect the air cleaner element.
  • Page 48: Side Stand Inspection

    SIDE STAND INSPECTION CABLE RUBBER PART A rubber boots is assembled on the cable Erect main stand and place vehicle in to protect the inner cable. upright position on level ground. Make sure that this part is placed firmly Check the spring for damage or loss of around the correct part of the cable.
  • Page 49 <REMOVAL FROM STORAGE> Remove the battery. Store in an area CAUTION protected from freezing temperatures Uncover and clean the motorcycle. Petrol is extremely flammable and and direct sunlight. Charge the battery as required. Install isexplosive under certain conditions. Slow charge the battery once a month. the battery.
  • Page 50: Cleaning

    CLEANING GENERAL CLEANING STORAGE GUIDE Extended storage, such as for winter, Make sure to stop the engine prior to To preserve the finish of metal parts and requires that you take certain steps to car washing. paintwork, wash and clean your motorcycle reduce the effects of deterioration from Be careful not to allow water to enter at regular intervals, anyway according to the...
  • Page 51: Frame And Engine Number

    FRAME AND ENGINE NUMBER <FRAME NUMBER> <ENGINE NUMBER> The frame number is stamped on the front central part of the frame. The engine number is stamped on the lower part of the left crankcase. The frame and engine numbers will be used as the basis of recovering the vehicle when is stolen.
  • Page 52: Safe Driving

    SAFE DRIVING PREPARATION BEFORE DRIVING Performing daily inspection Putting on the protective gears (Helmet, glove, goggles, etc.) Bringing the driver's licence Determinating the path to the desired destination...
  • Page 53: Driving Method

    DRIVING METHOD DRIVING POSITION The appropriate driving position is most important thing to driving safely. Eyes : Look at the front direction widely. Shoulders : Relieve the tension. Arms : Relieve the tension and bend arms to inside and let them act as the spring.
  • Page 54: Taking Pose Of Fellow Passenger

    TAKING POSE OF FELLOW PASSENGER Hands: Hold the rear grip. WARNING Feet and knees: Put the feet on pillion step, and adhere the If the fellow passenger doesn’t hold the rear grip or put knees closely to body. the step on the pillion step, it may lead death or serious injury due to falling from the vehicle as sudden start, stop or turning.
  • Page 55: Precaution When Driving

    PRECAUTION WHEN DRIVING Secure the safe distance. If any abnormality is found, stop driving and contact service Drive protectively. center to inspect the vehicle. Do not obstruct the traffic. Restart the vehicle after 2~3 min when it is turned over. Do not drive on the pedestrian way or walkway.
  • Page 56: Starting

    STARTING Prior to starting always look around to avoid accident. Get on the vehicle after pulling back the stand. Start driving slowly after turning on the winker and releasing the brake while ensuring the safety around the vehicle. CAUTION Return the side stand to its original position. Keep driving without doing this may cause turnover accident.
  • Page 57: Turning Method

    TURNING METHOD PRINCIPLE OF TURN EFFECT OF SPEED The centrifugal force increases in inverse portion to the radius The basic principle of turn is balancing using the centrifugal of a curve and in portion to the square speed. Decelerate prior force which makes vehicle go outside and the gravity which to entering the curved way to reduce the centrifugal force.
  • Page 58: Positions Of Turning

    3 POSITIONS OF TURNING The basic principle of turn is balancing using combined force of < LEAN-IN > the centrifugal force and the gravity. This is a turning position with driver leaned inside more than All 3 positions require straightening the head and keeping the motorcycle.
  • Page 59: Turning Method

    TURNING METHOD < LEAN-OUT > This is a turning position with motorcycle leaned inside more than driver, which is opposite to the lean-in position. With this position, quick turn is well performed and driver can obtain wide front visual field adequate to drive on the rained or slippy road because it has best road holding.
  • Page 60: Precaution When Turning

    PRECAUTION WHEN TURNING Do not drive inside of large truck's turn circle. < DEAD ANGLE ZONE > < DISTANCE BETWEEN THE FRONT AND REAR WHEEL TURN > Dead angle zone is the sight range which cannot be identified by It is distance between path of the front and rear wheel and driver and increases in proportion to the width of the vehicle.
  • Page 61: Braking Method

    BRAKING METHOD BASIC PRINCIPLE OF BRAKE (FRICTION FORCE) RESTRAINT OF BRAKE EFFECT (INERTIA) Vehicle is braked using friction between road surface and tires. Braking distance increases 1.5 times on wet road and 3 times on icy road because friction force of road surface is decreased.
  • Page 62: Braking Method

    BRAKING METHOD IMPACT WHEN COLLISION Turn the throttle grip to its original position and decelerate Learn the proper braking method to prevent accident. using the engine brake. Erect the vehicle straight. Brake using both front and rear brakes. COMPARISION OF BRAKING DISTANCE Vehicle speed : 50 km/h When using both front and rear brakes Impact increases in proportion to the speed and weight.
  • Page 63: Wiring Diagram

    WIRING DIAGRAM...
  • Page 64 MEMO :...
  • Page 65 MEMO :...
  • Page 66 2007. 03 PRINTED N N O O C C O O P P Y Y 2007. 03 PUBLICATION...
  • Page 67 HEAD OFFICE(FACTORY) #58, SUNG SAN-DONG, CHANG WON, KYUNGNAM, KOREA TEL: (82-55) 239-7000 / FAX: (82-2) 467-9997...

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