DAELIM HISTORY SL125 Manuals

Manuals and User Guides for DAELIM HISTORY SL125. We have 1 DAELIM HISTORY SL125 manual available for free PDF download: Service Manual

DAELIM HISTORY SL125 Service Manual

DAELIM HISTORY SL125 Service Manual (209 pages)

Brand: DAELIM | Category: Scooter | Size: 89.75 MB

Table of Contents

Table of Contents
2
How to Use this Manual
2
General Safety
3
Service Rules
3
Caution When Wiring
7
Serial Number Location
11
Specifications
12
Torque Values
14
Symbols/Abbreviations
16
Wiring Connections Diagram
17
Lubrication
19
Engine Oil
19
Transmission Oil
19
Service Information
19
- Low or no Oil Pressure
  20
- Lubrication System Troubleshooting
  20
- Oil Contamination
  20
- Oil Level Low
  20
- Engine Oil Change
  21
- Engine Oil Level Inspection
  21
- Oil Filter Element Change
  22
- Oil Pump Removal
  22
- Oil Pump Disassembly
  23
- Oil Pump Inspection
  23
- Oil Pump Assembly
  24
- Oil Pump Installation
  24
- Radiator Inspection
  25
- Radiator Removal
  25
- Radiator Installation
  26
- Transmission Oil Inspection
  26
- Control Cable Lubrication
  27
- Lubrication Points
  27
- Tires Specifications
  29
- Maintenance Schedule
  31
Inspections/Adjustments
29
- Air Cleaner
  32
- Fuel Line (Fuel Tube)
  32
- Throttle Grip Operation
  32
- Spark Plug
  33
- Valve Clearance
  33
- Carburetor Idle Speed
  34
- Cylinder Compression Pressure
  34
- Brake Fluid
  35
  - Brake Pad Replacement
    35
  - Brake System Checks
    35
  - Parking Brake Shoe Replacement
    35
- Brake Lever Free Play
  36
- Headlight Aim
  36
- Side Stand
  36
- Bolts, Nuts, Fasteners
  37
  - Front Wheel Check
    37
  - Rear Wheel Check
    37
- Suspension
  37
- Steering Head Bearing
  38
- Wheels/Tires Checks
  38
External Parts
39
- Names of Frame Covers
  40
- Front Cover
  41
- Front Fender
  41
- Front under Cover
  42
- Luggage Box
  42
- Center Cover
  43
- Rear Center Cover
  43
- Rear Carrier/Back Rest
  44
- Body Cover/Upper Body Cover
  44
- Rear Combination Light
  45
- Floor Side Cover
  45
- Floor Panel
  46
- Under Cover
  46
- Inner Box/Inner Box Lid
  47
- Rear Fender
  47
- Wind Screen/Front Handle Cover
  48
- Rear Handle Cover
  48
- Rear Wheel Mud Guard
  49
- Muffler Removal
  50
- Exhaust Pipe Removal and Installation
  50
- Fuel System Diagram
  52
- Fuel System Specifications
  53
- Carburetor Data
  53
- Fuel System Troubleshooting
  54
- Fuel Tank Installation
  55
- Fuel Tank Removal
  55
- Air Cleaner Removal
  56
- Carburetor Removal
  56
- Carburetor Disassembly
  57
- Carburetor Inspection
  57
- Float Chamber/Float/Jet Disassembly
  58
- Carburetor Cleaning
  59
- Float Chamber/Float/Jet Assembly
  59
- Float Level Inspection
  60
- Carburetor Installation
  61
- Carburetor Insulator Removal
  61
- Carburetor Insulator Inspection
  61
- Pilot Screw Adjustment
  62
Engine Removal
63
- Engine Installation
  65
- LH. Crankcase Cover/Kick Starter/Continuously Variable Transmission
  66
Lh. Crankcase Cover/Kick Starter /Continuously Variable Transmission
67
A.C.generator / Starter Clutch
85
- AC Generator Removal
  86
- Shroud Removal
  86
- AC Generator Installation
  88
- RH Crankcase Cover Removal
  88
- Starter Reduction Gear Inspection
  89
- Starter Reduction Gear Removal
  89
- Starter Clutch Removal
  90
- Starter Reduction Gear Installation
  90
- Starter Clutch Inspection
  91
- Starter Clutch Installation
  92
- Cylinder Head/Valves Diagram
  94
- Cylinder Head/Valves Specifications
  95
- Cylinder Head/Valves Troubleshooting
  96
- Camshaft Removal
  97
- Camshaft Inspection
  98
- Cylinder Head Disassembly
  99
- Cylinder Head Removal
  99
- Cylinder Head Inspection
  100
- Valve Springs
  100
- Valves
  100
- Valve Guides Inspection
  101
- Valve Guides Replacement
  101
- Valve Seats Inspection
  102
- Valve Seat Refacing
  103
- Cylinder Head Assembly
  105
- Camshaft Assembly
  107
- Cylinder/Piston Diagram
  110
- Cylinder/Piston Specifications
  111
- Cylinder Removal
  112
- Cylinder Wear Inspection
  112
- Cylinder Warpage Inspection
  113
- Piston/Piston Ring Inspection
  113
- Piston/Piston Ring Removal
  113
- Piston Pin Inspection
  114
- Small End Bearing Surface Inspection
  114
- Piston Installation
  115
- Piston/Piston Ring Installation
  115
- Cylinder Installation
  116
- Transmission/Crankshaft/Crank Case Diagram
  118
- Transmission/Crankshaft/Crank Case Specifications
  119
- Transmission/Crankshaft/Crank Case Troubleshooting
  120
- Transmission Disassembly
  121
- Transmission Inspection
  122
- Transmission Assembly
  123
- Transmission Bearing Inspection
  123
- Crank Case Removal
  124
- Crankshaft Removal
  125
- Crankshaft Inspection
  126
- Transmission Bearing
  126
- Crankshaft Installation
  127
- Transmission Bearing Replacement
  127
- Crankcase Installation
  128
  - Front Wheel/Front Fork/Steering Diagram
    130
  - Front Wheel/Front Fork/Steering Specifications
    131
  - Front Wheel/Front Fork/Steering Troubleshooting
    132
  - Steering Handle Installation
    133
  - Steering Handle Removal
    133
  - Front Wheel Removal
    135
  - Front Wheel Inspection
    136
  - Front Wheel Bearing Replacement
    137
  - Front Wheel Assembly
    138
  - Speedometer Gear Replacement
    138
  - Front Wheel Installation
    139
  - Front Fork Disassembly
    140
  - Front Fork Removal
    140
  - Front Fork Assembly
    142
  - Front Fork Inspection
    142
  - Front Fork Installation
    144
  - Steering Stem Removal
    145
  - Steering Stem Installation
    147
  - Rear Wheel/Brake/Suspension/Rear Swing Arm Specifications
    149
  - Rear Wheel/Brake/Suspension/Rear Swing Arm Troubleshooting
    150
  - Rear Wheel Removal
    151
  - Rear Wheel Inspection
    152
  - Rear Wheel Installation
    152
  - Parking Brake Inspection
    153
  - Parking Brake Removal
    153
  - Brake Cam Disassembly
    154
  - Brake Shoe Disassembly
    154
  - Parking Brake Assembly/Installation
    154
  - Rear Cushion Disassembly
    155
  - Rear Cushion Inspection
    155
  - Rear Cushion Removal
    155
  - Rear Cushion Installation
    156
  - Rear Swing Arm Disassembly
    156
  - Rear Swing Arm Removal
    156
  - Brake System Diagram
    158
  - Brake System Troubleshooting
    159
  - Air Bleeding
    160
  - Brake Fluid Change
    160
  - Front Brake Pad Replacement
    162
  - Rear Brake Pad Replacement
    163
  - Brake Caliper Disassembly
    164
  - Brake Caliper Removal
    164
  - Brake Caliper Assembly
    165
  - Brake Caliper Inspection
    165
  - Brake Caliper Installation
    166
  - Master Cylinder Disassembly
    166
  - Master Cylinder Removal
    166
  - Master Cylinder Assembly
    167
  - Master Cylinder Inspection
    167
  - Master Cylinder Installation
    168
  - Brake Disk Inspection
    169
  - Battery/Charging System Serice Information
    171
  - Battery/Charging System Specifications
    171
  - Charging Device Location
    172
  - Triple Phase Full Wave Rectification Method
    172
  - Charging System Troubleshooting
    173
  - Battery (Open-Circuit Voltage) Inspection
    174
  - Battery Removal
    174
  - Charging System Inspection
    175
  - Charging Voltage Inspection
    175
  - Leak Test
    175
  - Harness Side Circuit Inspection
    176
  - Headlight Voltage Inspection
    176
  - Regulator/Rectifier Inspection
    176
  - AC Generator Charging Coil Inspection
    177
  - Regulator Rectifier Unit Inspection
    177
  - Regulator Rectifier Unit Replacement
    177
  - Ignition System Service Information
    179
  - Ignition System Specifications
    179
  - Ignition Devices Location
    180
  - Ignition System Troubleshooting
    181
  - CDI Ignition Circuit Inspection
    182
  - CDI Unit Inspection
    182
  - Pulse Generator Inspection
    182
  - PVA Measurement
    182
  - Ignition Coil Inspection
    183
  - Ignition Coil Replacement
    183
  - Primary Coil Inspection
    183
  - Secondary Coil Inspection
    183
  - Ignition Timing Inspection
    184
  - Side Stand Ignition Cut-Off Switch Inspection
    184
  - Side Stand Ignition Cut-Off Switch Installation
    185
  - Side Stand Ignition Cut-Off Switch Removal
    185
  - Starter System Specification
    187
  - Starter Devices Location
    188
  - Starter System Circuit Diagram
    188
  - Starter System Troubleshooting
    189
  - Starter Motor Disassembly
    190
  - Starter Motor Inspection
    190
  - Starter Motor Removal
    190
  - Starter Motor Assembly
    192
  - Starter Magnetic Switch Ground Line
    193
  - Starter Magnetic Switch Inspection
    193
  - Starter Magnetic Switch Removal
    193
  - Starter Magnetic Switch Voltage
    193
  - Starter Magnetic Switch Operation Check
    194
  - Lights/Meter/Switches Service Information
    195
  - Lights/Meter/Switches Troubleshooting
    195
  - Front/Rear Winker Bulbs Replacement
    196
  - Headlight Bulb Replacement
    196
  - Headlight Removal
    196
- Rear Combination Light
  197
- Speedometer Removal
  197
- Horn Inspection
  198
- Meter Bulb Replacement
  197
- Main Switch Removal
  198
- Main Switch Inspection
  198
- Handle Bar Switch Inspection
  198
- Trunk Lamp Switch Inspection
  199
- Front/Rear Stop Switch Inspection
  199
- Fuel Unit Inspection
  200
- Fuel Unit Removal
  200
- Parking Brake Switch Inspection
  200
Wiring Diagram
201
Engine Won't Start or Hard to Start
202
Troubleshooting
202

Advertisement

Advertisement

Related Products

DAELIM Categories

Scooter Motorcycle Offroad Vehicle

Plumbing Product

Plumbing Product Transformer

More DAELIM Manuals