DAELIM S1 125 - SERVICE Manuals

Manuals and User Guides for DAELIM S1 125 - SERVICE. We have 1 DAELIM S1 125 - SERVICE manual available for free PDF download: Service Manual

DAELIM S1 125 - SERVICE Service Manual (227 pages)

Brand: DAELIM | Category: Scooter | Size: 87.69 MB

Contents
3
Service Information
5
Service Rules
5
Caution When Wiring
9
Serial Number Location
13
Specifications
14
Torque Values
16
Symbols/Abbreviations
17
Wiring Diagram
18
Inspections/Adjustments
23
Maintenance Schedule
25
Fuel Line (Fuel Tube)
26
Throttle Grip Operation
26
Air Cleaner
27
Spark Plug
27
Valve Clearance
28
Cylinder Compressor Pressure
28
Drive Reduction Gear Oil
29
Gear Oil Replacement
29
Drive Belt
29
Brake Fluid
30
Brake Pad/Shoe
30
Brake System
30
Brake Lever Free Play
30
Side Stand
31
Suspension
31
Front/Rear Wheel
31
Bolts, Nuts, Fasteners
32
Wheels/Tires
32
Steering Head Bering
32
External Parts
33
Front Cover
34
Front under Cover a
34
Front/Rear Handle Cover
35
Seat
36
Luggage Box
36
Center Cover
36
Rear Carrier
37
Body Cover
37
Rear Fender
37
Floor Side Cover
38
Floor Paner
38
Inter Box
38
Under Cover
39
Rear Wheel Mud Guard
39
Speedometer
39
Front Fender
40
Muffler
40
Ex. Pipe
40
Lubrication System Service Information
41
Engine Oil
41
Lubrication System - Troubleshooting
42
Engine Oil Level Inspection
43
Engine Oil Change
43
Oil Filter Element Change
44
Oil Pump Removal
44
Oil Pump Disassembly/Inspection
45
Oil Pump Assembly/Installation
46
Radiator Removal/Inspection
47
Radiator Installation
48
Transmission Oil Inspection
48
Lubrication Points
49
Control Cable Lubrication
49
EMS (Engine Management System)
51
Caution When Repairing the EMS Parts
52
The Component Parts of the EMS
53
Intake System/Fuel System/Ignition System/Control System
53
Terminal Arrangement of the ECU
54
Wiring Diagram of the ECU
54
Self-Diagnosis Function by MIL (Malfunction Indicator Lamp)
55
Fail-Safe Function
56
How to Check the Fault Code
57
How to Show/Read the Fault Code
58
Fault Codes Table
59
How to Remove the Fault Code
60
EMS Troubleshooting
60
Injector Removal
61
Checking Methods by Fault Codes
62
Checking of the Injector Circuit
62
MAPAT (Manifold Air Pressure Sensor, Temperature Sensor)
64
Check the MAPAT Circuit (Intake Pressure Sensor (IMP) + Intake Temperature Sensor (Tba))'S Circuit
65
Checking of the Intake Pressure Sensor
66
Checking of the Intake Temperature Sensor
66
TPS (Throttle Position Sensor)
67
Checking of Intake Temperature Sensor
67
Checking the TPS (Throttle Position Sensor) Circuit Diagram
68
ETS (Engine Temperature Sensor)
70
Checking the Circuit Diagram of ETS (Engine Temperature Sensor)
71
ISA (Idle Speed Actuator)
73
Check the ISA (Idle Speed Actuator) Circuit
74
O2 (Oxygen) Sensor
76
Checking of Oxygen (O2) Sensor Circuit
77
Checking for a Fault Code by Oxygen (O2) Sensor Heater
77
Checking for a Fault Code by Oxygen (O2) Sensor Heater/Sensor Lambda Signal
78
Checking of MIL (Malfunction Indicator Lamp) Circuit
79
ECU (Electronic Control Unit)
80
Ignition Coil
81
Crank Position Sensor: CPS
82
Fuel Pump
83
Fuel Pump Diagram/Parts
84
Checking of the Fuel Level Gauge
85
Throttle Body
86
Disconnect/Disassemble/Checking the Throttle Body
87
Disassemble/Checking/Assembling the Insulator
88
Assembly of the Throttle Body
89
Installation of Insulator and Throttle Body
89
Adjustment of Throttle Cable
89
Inspection of Sensor and Actuator
89
Supplement
90
Adjustment of Throttle Adjust Screw
90
How to Use the Scan When ECU Is Initialized
91
How to Use the Scan When the ISA PWM Is Adjusting
93
How to Use the Scan When the Ignition Timing Is Checking
94
How to Use the Scan When Engine Revolution Is Checking
95
Fuel System/Engine
97
Fuel System/Engine - Troubleshooting
98
Fuel Tank Removal
99
Engine Removal/Installation
101
Engine Removal
102
Engine Installation
103
LH. Crankcase Cover/Continuously Variable Transmission Diagrams
104
LH. Crankcase Cover/Continuously Variable Transmission - Specifications/Troubleshooting
105
LH. Crankcase Cover Removal/Installation
106
Drive Belt Removal
107
Drive Belt Inspection/Installation
108
Movable Drive Face Removal
109
Movable Drive Face Inspection/Installation
110
Clutch/Drive Pulley Removal/Disassembly
112
Clutch/Drive Pulley Inspection
114
Driven Face Bearing Inspection
114
Movable Driven Face Spring Inspection
114
Clutch Outer. Clutch Shoe Inspection
114
Driven Face Bearing Replacement
115
Clutch/Driven Pulley Installation
117
AC Generator/Starter Clutch Exploded Diagram
118
AC Generator/Starter Clutch - Service Information/Specifications
119
Shroud Removal
120
AC Generator Removal
120
AC Generator Installation
122
RH Crankcase Cover Removal
122
Starter Reduction Gear Removal/Inspection
123
Starter Clutch Removal
124
Starter Reduction Gear Installation
124
Starter Clutch Inspection
125
Starter Clutch Installation
126
Cylinder Head/Valve Parts Diagram
128
Cylinder Head/Valve Service Information/Specifications
129
Cylinder Head/Valve - Troubleshooting
130
Camshaft Removal
131
Camshaft Inspection
132
Cylinder Head Removal/Disassembly
133
Cylinder Head Inspection
134
Valve Springs
134
Valves
134
Valve Guides Inspection/Replacement
135
Valve Seats Inspection
136
Valve Seat Refacing
137
Cylinder Head Assembly
139
Camshaft Assembly
141
Cylinder/Piston Parts Diagram
144
Cylinder/Piston Service Information/Specifications/Troubleshooting
145
Cylinder Removal
146
Wear Inspection
146
Warpage Inspection
147
Piston/Piston Ring Removal/Inspection
147
Piston Pin Inspection
148
Small End Bearings Surface Inspection
148
Piston/Piston Ring Installation
149
Piston Installation
149
Cylinder Installation
150
Transmission/Crankshaft/Crankcase Parts Diagram
152
Transmission/Crankshaft/Crankcase Service Information/Specifications
153
Transmission Oil
153
Transmission/Crankshaft/Crankcase - Troubleshooting
154
Transmission Disassembly
155
Transmission Inspection
156
Transmission Bearing Inspection
157
Transmission Assembly
157
Crank Case Removal
158
Crankshaft Removal
159
To Inspect Crankshaft
160
To Inspect Transmission Bearing
160
Crankshaft Installation
161
Transmission Bearing Replacement
161
Front Wheel/Front Fork/Steering/Brake Parts Diagram
164
Front Wheel/Front Fork/Steering/Brake Service Information/Specifications
165
Front Wheel/Front Fork/Steering/Brake - Troubleshooting
166
Steering Handle Removal/Installation
167
Front Wheel Removal/Inspection
168
Front Wheel Bearing Inspection/Replacement
169
Wheel Rim Check
169
Speedometer Gear Replacement
170
Front Wheel Assembly
170
Front Wheel Installation
171
Brake Master Cylinder Removal
171
Brake Master Cylinder Disassembly/Inspection
172
Brake Master Cylinder Assembly/Installation
173
Brake Fluid Inspection
174
Air Bleeding
174
When the Brake Bleeder Is Not Available
175
Brake Caliper Removal/Disassembly
176
Brake Caliper Inspection/Assembly/Installation
177
Front Fork Removal
178
Front Fork Disassembly
179
Front Fork Inspection
180
Front Fork Assembly
181
Front Fork Installation
184
Rear Wheel/Brake/Suspension/Rear Swing Arm Parts Diagram
186
Rear Wheel/Brake/Suspension/Rear Swing Arm Service Information/Specifications
187
Rear Wheel/Brake/Suspension/Rear Swing Arm - Troubleshooting
188
Rear Brake Removal/Inspection/Disassembly
189
Brake Caliper Assembly
190
Rear Wheel Removal
191
Rear Wheel Inspection/Installation
192
Rear Cushion Adjust/Removal/Installation
193
Rear Swing Arm Removal
193
Rear Swing Arm Disassembly
194
Charging System Parts and Wiring Diagrams
196
Charging System Service Information/Specifications
197
Charging System - Troubleshooting
198
Battery Inspection
199
Charging System Inspection
200
Leak Test
200
AC Generator Inspection
200
Regulator Rectifier Inspection
201
Ignition System Service Information/Specifications
203
Ignition System - Troubleshooting
204
Pulse Generator Inspection
205
Resistance Measurement
205
PVA Measurement
205
Ignition Coil Inspection/Replacement
206
Side Stand Ignitin Cut-Off Switch Inspection/Removal/Installation
207
Starter System Electrical Diagram
208
Starter System Service Information/Specification
209
Starter System - Troubleshooting
210
Starter Motor Removal/Disassembly/Inspection
211
Starter Motor Assembly
213
Starter Magnetic Switch Removal/Inspection
214
Starter Magnetic Switch Voltage
214
Starter Magnetic Switch Ground Line
214
Operation Check
215
Lights/Switches/Horn Service Information/Troubleshooting
217
Main/Handle Switches
218
Headlight/Winker/Horn/Dimmer Switches
218
Horn
219
Fuel Unit
219
Headlight Bulb Replacement
220
Front Winker Bulb Replacement
220
Tallight/Rear Winker Bulb Replacement
220
Circuit Diagram
223

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DAELIM S1 125 - SERVICE Manuals

DAELIM S1 125 - SERVICE Service Manual (227 pages)

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