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NSD ABSOCODER NCV-220HSSILC Specifications & Instruction Manual

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ZEF005350604
For Iron and Steel Industry
ABSOCODER CONVERTER
NCV-220HSSILC
Specifications & Instruction Manual
Applicable sensor: CYLNUC cylinder
VLS-12.8PRA28
VLS-12.8MHP28
IRS-51.2P
IRS-32.8P

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Summary of Contents for NSD ABSOCODER NCV-220HSSILC

  • Page 1 ZEF005350604 For Iron and Steel Industry ABSOCODER CONVERTER NCV-220HSSILC Specifications & Instruction Manual Applicable sensor: CYLNUC cylinder VLS-12.8PRA28 VLS-12.8MHP28 IRS-51.2P IRS-32.8P...

  • Page 3: General Safety Rules

    - Be sure to store the controller in designed temperature and humidity CAUTION range, and do not exposed to direct sunlight. - Be sure to consult with NSD when the controller is stored for long - Be sure to handle the controller as industrial waste while periods.

  • Page 4: Revision History

    REVISION HISTORY The Document No. appears at the upper right of this manual's cover page. Document No. Date Revision Description ZEF005350600 4, Jun., 2013 1st Edition Japanese document: ZEF005350500 ZEF005350601 2, Mar., 2016 2nd Edition Japanese document: ZEF005350501 ZEF005350602 17, Jan., 2017 3rd Edition Japanese document: ZEF005350502 ZEF005350603...

  • Page 5: Table Of Contents

    CONTENTS 1. OVERVIEW ..........................1 1-1. Features ................................1 1-2. Limitations ................................2 2. MODEL SELECTION WHEN ORDERING ................4 3. SPECIFICATIONS ........................6 3-1. Converter Specifications ............................ 6 3-1-1. General specification........................... 6 3-1-2. Performance specification ........................... 6 3-1-3. Input / output specification .......................... 7 3-1-4.
  • Page 6 12. CE MARKING ........................50 12-1. EMC Directives .............................. 50 12-2. EMC Directive and Standards ........................50 12-3. Low Voltage Directive ............................ 50 12-4. Restrictions ..............................51...

  • Page 7: Overview

    1-1. Features ● Superior durability NSD's original ABSOCODER is used as the position sensor which features a no-contact construction for excellent durability. This sensor offers problem-free operation, even in environments where it is exposed to vibration, impact shocks, extreme temperatures, oil, and dust.

  • Page 8: Limitations

    1-2. Limitations Important Cautions concerning power-off and error occurrence If the sensor moves while the converter power is OFF or when an error is present, it mightn’t detect accurate machine positions thereafter. The zero position setting should be done after turning ON the power supply or clearing the error.
  • Page 9 - MEMO -...

  • Page 10: Model Selection When Ordering

    External input signal Ground -Zero point setting -SSI communication CLK SSI cable -Error clear (3) Extension sensor cable (2) ABSOCODER sensor In the case of using the NSD special cable No cable CYLNUC Cylinder CYLNUC MarkⅡ Cylinder (SCM,SCJ,SCMJ,SCJJ) Connector type VLS-12.8PRA28 VLS-12.8MHP28 In the case of using the commercially available cable IRS-51.2P...
  • Page 11 VLS-12.8MHP28 ABSOCODER sensor (Linear type) IRS-51.2P Inrodsensor, resolution: 6.25μm IRS-32.8P Inrodsensor, resolution: 4μm For more details of the ABSOCODER sensor, contact your NSD sales representatives. ◆ Extension sensor cable Model Description [1]…Cable type S: Standard cable RBT: Robotic cable URT: Semi-heat-resistant robotic cable HRT: Heat-resistant robotic cable [2]…Connector (Converter side)

  • Page 12: Specifications

    3. SPECIFICATIONS 3-1. Converter Specifications 3-1-1. General specification Items Specifications Power supply voltage 24VDC±10% (including ripple) Power consumption 10W or less 20 M-Ohms or more between external DC power terminals and ground Insulation resistance (by 500 VDC insulation resistance tester) Withstand voltage 500 VAC, 60Hz for 1 minute between external DC power terminals and ground 20m/s...

  • Page 13: Input / Output Specification

    3-1-3. Input / output specification Input Output Items Specifications Items Specifications ZPS1 (axis-1 zero point setting): NOR1 (axis-1 system ready signal): 1-point 1-point Input signals ZPS2 (axis-2 zero point setting): Output signals NOR2 (axis-2 system ready signal): 1-point 1-point CLR (error clear): 1-point Input circuit DC input, photo-coupler isolation Output circuit...

  • Page 14: Ssi Connector Pin Arrangement

    3-1-4. SSI connector pin arrangement Signal Signal Pin No. Pin No. Connector dimension name name ZPS2- ZPS1- Shows the pin arrangement as viewed from the ZPS2+ ZPS1+ soldering terminals side. CLR- NOR1- View A CLR+ NOR1+ NOR2- NOR2+ SG (0V) SG (0V) CLK2- DATA2-...

  • Page 15: Ssi Communication Specification

    3-1-5. SSI communication specification Items Specifications Interface SSI (Synchronized Serial Interface) Communication format RS-422 standard Numbers of channels 2 channels (per sensor axis) Communication signal DATA+, DATA-, CLK+, CLK- Code Gray / binary Data length 25-bit Monoflop time 20μs Transmission speed: cable length 1MHz: 20m, 500kHz: 60m, 250kHz: 160m, 125kHz: 320m 3-1-6.

  • Page 16: Absocoder Sensor Specifications

    4P-S 200m Max. sensor Robotic cable 4P-RBT 100m cable length JKPEV-S cable JKPEV-S (1.25mm ×5P) 200m *For more details, contact your NSD representative. (2) Rod sensor (VLS-12.8PRA28) Items Specifications Model VLS-12.8PRA28-[ ]FA[ ] VLS-12.8PRA28-[ ]LA[ ] Max. detection stroke 1200 mm Absolute detection range 12.8 mm...
  • Page 17 (3) Rod sensor (VLS-12.8MHP28) Items Specifications Model VLS-12.8MHP28-[ ]FA[ ] VLS-12.8MHP28-[ ]LA[ ] Max. detection stroke 1200 mm Absolute detection range 12.8 mm Resolution 1.5625μm(12.8mm/8192) Linearity error Max. 0.15 + [stroke (mm)]/5000 mm Head 6.5 + 0.1 x [ cable length(m)] kg Mass 1 + 0.0048 x [ stroke (mm)] kg Sliding resistance...
  • Page 18 (4) Inrodsensor (IRS-51.2P) Items Specifications IRS-51.2P18 IRS-51.2P30 Model IRS-51.2PA18 IRS-51.2PA30 25.6 to 1024 mm 25.6 to 2048 mm Detection stroke 51.2mm Absolute detection range 6.25μm(51.2mm/8192) Resolution Max. 0.15 + [stroke (mm)] /5000 mm Linearity error 1.3 + 0.0012 x [stroke (mm)] + 0.1 x 3.0 + 0.0033 x [stroke (mm)] + 0.1 x Mass [cable length (m)] kg...
  • Page 19 (5) Inrodsensor (IRS-32.8P) Items Specifications Model IRS-32.8P18, IRS-32.8PA18 Detection stroke 16.384 to 1015.808 mm Absolute detection range 32.768mm Resolution 4μm(32.768mm/8192) Linearity error Max. 0.1+ [stroke (mm)] /5000 mm Mass 1.1 + 0.0012 x [stroke (mm)] + 0.1 x [cable length (m)] kg Permissible mechanical speed 2000 mm/s Ambient...

  • Page 20: Extension Sensor Cable Specification

    8-core, 2 pairs without shield + 2 pairs with shield Color Gray Black Heat treatment and Extensible for long Advantage Superior flexibility; ideal for moving place flexible; ideal for distances moving place [Remark] Contact your NSD representative when the extension cable combines different types of cables.

  • Page 21: Dimensions

    4. DIMENSIONS 4-1. Converter Dimension Units: mm Mounting hole DIN rail...

  • Page 22: Absocoder Sensor Dimensions

    4-2. ABSOCODER Sensor Dimensions (1) CYLNUC Cylinder / CYLNUC MarkⅡ Cylinder Contact your NSD representative for details of the dimension. (2) Rod sensor (VLS-12.8PRA28) ◆VLS-12.8PRA28-[ ]FA[ ] (Flange-mount type) Units: mm ◆VLS-12.8PRA28-[ ]LA[ ] (Base-mount type)
  • Page 23 (3) Rod sensor (VLS-12.8MHP28) Units: mm ◆VLS-12.8MHP28-[ ]FA[ ] (Flange-mount type) ◆VLS-12.8MHP28-[ ]LA[ ] (Base-mount type)
  • Page 24 (4) Inrodsensor (IRS-51.2P) ◆ IRS-51.2P18[ ], IRS-51.2PA18[ ] Units: mm K: Backward limit φC: Mounting dimension of the sensor head One of following values is designated on "K" by the sensor model. IRS-51.2P18: 25 －0.05 IRS-51.2P(A)18A: 33mm IRS-51.2P(A)18B: 58.6mm IRS-51.2PA18: 25 －0.02 IRS-51.2P(A)18C: 84.2mm IRS-51.2P(A)18D: 109.8mm...
  • Page 25 (5) Inrodsensor (IRS-32.8P) ◆ IRS-32.8P18[ ], IRS-32.8PA18[ ] Units: mm K: Backward limit φC: Mounting dimension of the sensor head One of following values is designated on "K" by the sensor model. IRS-32.8P18: 25 －0.05 IRS-32.8P(A)18A: 33mm IRS-32.8P(A)18B: 58.6mm IRS-32.8PA18: 25 －0.02 IRS-32.8P(A)18C: 84.2mm IRS-32.8P(A)18D: 109.8mm...

  • Page 26: Extension Sensor Cable Dimensions

    4-3. Extension Sensor Cable Dimensions (1) 4P-S-0140-[L] / 4P-RBT-0140-[L] / 4P-URT-0140-[L] Units: mm NOTE: [L] is given in terms of meter. (2) 4P-S-4340-[L] / 4P-RBT-4340-[L] / 4P-URT-4340-[L] / 4P-HRT-4340-[L] NOTE: [L] is given in terms of meter. (3) 4P-S-0144-[L] / 4P-RBT-0144-[L] / 4P-URT-0144-[L] NOTE: [L] is given in terms of meter.
  • Page 27 (5) 4P-S-0155-[L] / 4P-RBT-0155-[L] / 4P-URT-0155-[L] Units: mm NOTE: [L] is given in terms of meter. (6) 4P-S-0190-[L] / 4P-RBT-0190-[L] / 4P-URT-0190-[L] NOTE: [L] is given in terms of meter. (7) 4P-S-9090-[L] / 4P-RBT-9090-[L] / 4P-URT-9090-[L] / 4P-HRT-9090-[L] NOTE: [L] is given in terms of meter. (8) 4P-S-9040-[L] / 4P-RBT-9040-[L] / 4P-URT-9040-[L] / 4P-HRT-9040-[L] NOTE: [L] is given in terms of meter.

  • Page 28: Checking The Contents Of The Shipping Case

    5. CHECKING THE CONTENTS OF THE SHIPPING CASE Open the packing case, and verify that all items are present. When extension sensor cables are ordered, they are packed separately. ① ② ③ ④ ①Converter······································································· 1 unit ②SSI connector ································································· 1 piece Connector: PCR-S20FS+ Cover: PCR-LS20LA1 Manufactured by Honda Tsushin Kogyo Co., LTD.

  • Page 29: Installation

    6. INSTALLATION 6-1. Converter Installation Conditions and Precautions When installing the converter, the following conditions and precautions should be observed. -Installation Site (1) Avoid sites where the unit is exposed to direct sunlight. (2) The ambient temperature should never exceed a 0 to 55°C range. (3) The ambient humidity should never exceed a 20 to 90% RH range.

  • Page 30: Absocoder Sensor Installation Conditions And Precautions

    3) When the cable port is exposed, a shielding plate should be installed as shown in the right figure. Contact your NSD representative for details of the installation conditions and precautions for ABSOCODER sensor.

  • Page 31: Wiring

    7. WIRING 7-1. Connection between Converter and ABSOCODER Sensor The maximum extension sensor cable length varies according to the ABSOCODER sensor and cable model being used. For more details refer to “3-2. ABSOCODER Sensor Specifications". -Wiring Precautions (1) The sensor cable should be clamped as shown in the right figure to prevent excessive tension from being applied to the cable connectors.

  • Page 32: Connection Configure Example Of The Sensor Cable

    7-1-1. Connection configure example of the sensor cable ● In the case of using the NSD special cable ABSOCODER sensor Extension sensor cable Converter With interconnecting cable Without interconnecting cable...
  • Page 33 ● In the case of using the NSD special cable and connecting with crimping terminals ABSOCODER sensor Extension sensor cable Converter With interconnecting cable Crimping terminal (R1.25-4) Crimping Crimping terminal terminal (R1.25-4) (R1.25-4) Signal Signal Signal Wire color Wire color...
  • Page 34 ● In the case of using the NSD special cable and connecting with crimping terminals ABSOCODER sensor Extension sensor cable Converter Without interconnecting cable Crimping Crimping terminal terminal (R1.25-4) (R1.25-4) Signal Signal Wire color Wire color names names Brown SIN＋...
  • Page 35 ● In the case of using the commercially available cable (JKPEV-S 1.25mm ×5P) and connecting with crimping terminals Please install the crimping Converter terminals by customers JKPEV-S Cable cross section ABSOCODER sensor Commercially available cable NSD special cable Crimping terminal (R1.25-4) Crimping terminal (R1.25-4) Crimping terminal (R1.25-4) ABSOCODER sensor...
  • Page 36 ×5P) and connecting with a connector Please install the connector by customers Converter JKPEV-S Cable cross section ABSOCODER sensor NSD special cable Commercially available cable ABSOCODER sensor JKPEV-S cable NSD special cable Connector pin No. Connector pin No. and wire color Connector pin No.

  • Page 37: Power Supply Connection

    7-2. Power Supply Connection The power supply should be connected as described below: ●Power Supply - Choose the power supply capacity which is more than twice the power consumption of the converter. The power consumption of the converter is 10W or less. Over +24VDC Power...

  • Page 38: Nomenclature

    8. NOMENCLATURE 8-1. Part Identification Front face (1) Monitor LEDs (6) Parameter switch Rear face Power terminal block (M4 screw) (2) Axis display selection switch (3) Error clear button (4) Axis-1 zero point setting button (5) Axis-2 zero point setting button SSI connector Axis-1 sensor connector Axis-2 sensor connector...

  • Page 39: Function And Name Of Display And Setting Area

    8-2. Function and Name of Display and Setting Area (1) Monitor LEDs Name Description PWR (green) LED turns ON when the power supply is normal status. GRAY1 (green) LED turns ON when the axis-1 output code is gray. GRAY2 (green) LED turns ON when the axis-2 output code is gray.
  • Page 40 (6) Parameter switch (Rear face) The switch status is set as the parameter when the power supply turns ON. The operation isn't influenced even though the switch is changed during the operation. Switch Factory Parameter name Switch setting Description setting Axis-1 position data ON : CCW Specify the direction in which the axis-1 position...
  • Page 41 The direction in which the position data increases is specified by a switch on the converter's rear face. Increase direction Alteration of the position data OFF: CW (Factory setting) ON：CCW ◆ Travel direction of the rod VLS-12.8PRA28 CYLNUC IRS-51.2P VLS-12.8MHP28 CYLNUC MarkⅡ...

  • Page 42: Operation

    9. OPERATION 9-1. Operation Sequence START Parameter switch setting -------- Refer to section 8-2. Set the parameter switch on the rear face of the converter. Mounting the converter -------- Refer to section 6-1. Mounting the converter on the control cabinet. Connect with external device -------- Refer to section 6-2, 7-1.

  • Page 43: Ssi Communication Protocol

    9-2. SSI Communication Protocol data (1) Set the following of the host PLC side. - Absolute Sensor *1 (the data length): 25-bit. - Steps/Revolutions *1: 8192. *1 The items name is written when using SM338 manufactured by SIEMENS AG. 9-3. SSI Communication Timing Chart Monoflop time: 20μs bit24 bit25...

  • Page 44: Error Clear Input (Clr)

    9-4. Error Clear Input (CLR) The chart below indicates the error clear input timing. Error clear input System ready output t1: The holding time of the error clear signal should be 20ms or more. Important The error clear input must be ON 20ms or more. The error clear signal must be turned OFF after clearing the error.

  • Page 45: System Ready Signal Output (Nor1, Nor2)

    9-6. System Ready Signal Output (NOR1, NOR2) The system ready signal indicates that the normal position data is output from the converter. The signal is ON when ABSOCODER sensor and converter operate normally. For your safety, read the position data when the system ready signal is ON. The following figure indicates the timing from turning ON the power supply to outputting the system ready signal.

  • Page 46: Inspection

    Verify that the sensor cable connector is There should be no looseness. plugged in all the way. Verify that the SSI connector is plugged in all There should be no looseness. the way. *1: For CYLNUC Cylinder and CYLNUC MarkⅡ Cylinder, contact your NSD representative.

  • Page 47: Troubleshooting

    11. TROUBLESHOOTING 11-1. Display and Countermeasure when an Error Occurred Error Name Probable cause Error cancel procedures monitor After removing an error cause, clear the error by Sensor connector is disconnected either way: or loose. “SE 1” or - Press CLR button. Sensor “SE 2”...

  • Page 48: Absocoder Sensor Check List

    11-3. ABSOCODER Sensor Check List 11-3-1. CYLNUC Cylinder ● Applicable ABSOCODER sensor models SCM, SCJ, SCMJ, SCJJ, SCHH, SCAH, CSAH ● Connection configuration ABSOCODER sensor Converter Extension sensor cable Commercially available cable JKPEV-S (1.25mm ×5P) ● Connector appearance and pin position View View View...
  • Page 49 ◆SCAH, SCHH Check position Standard coil resistance [Ω] A, A1, A2, A3, B1 Signal Cylinder bore size, shown in ( ) are rod diameter names Wiring Wiring Wire No. Wiring φ40 φ50 φ63 φ80 φ100 Pin No. Pin No. color color (pair) color...
  • Page 50 Extension sensor cable resistance value The resistance value of the NSD special cable is 0.2Ω/m (loop resistance). The resistance value of the JKPEV-S cable is 0.034Ω/m (loop resistance). Consider resistance variations due to temperature, which, relative to the standard temperature C), increases 0.4% when the temperature rises 1...
  • Page 51 - MEMO -...

  • Page 52: Inrodsensor

    11-3-2. Inrodsensor ● Applicable ABSOCODER sensor models IRS-51.2P18, IRS-51.2P30, IRS-32.8P18 MⅡM, MⅡJ, MⅡMJ, MⅡJJ ● Connection configuration ABSOCODER sensor Extension sensor cable Converter Commercially available cable JKPEV-S (1.25mm ×5P) ● Connector appearance and pin position View View View A1, B1 ●...
  • Page 53 Extension sensor cable resistance value The resistance value of the NSD special cable is 0.2Ω/m (loop resistance). The resistance value of the JKPEV-S cable is 0.034Ω/m (loop resistance). Consider resistance variations due to temperature, which, relative to the standard temperature C), increases 0.4% when the temperature rises 1...

  • Page 54: Rod Sensor

    11-3-3. Rod sensor ● Applicable ABSOCODER sensor models VLS-12.8MHP28 VLS-12.8PRA28 ● Connection configuration Extension sensor cable ABSOCODER sensor Converter Commercially available cable JKPEV-S (1.25mm ×5P) ● Connector appearance and pin position View View View A1, B1 ● Connector pin position and standard coil resistance ranges (at 25℃) Check position Standard coil resistance [Ω] A1, A2, A3, B1...
  • Page 55 Extension sensor cable resistance value The resistance value of the NSD special cable is 0.2Ω/m (loop resistance). The resistance value of the JKPEV-S cable is 0.034Ω/m (loop resistance). Consider resistance variations due to temperature, which, relative to the standard temperature C), increases 0.4% when the temperature rises 1...

  • Page 56: Emc Directive And Standards

    12. CE MARKING This product conforms to the EMC Directive. 12-1. EMC Directives It is necessary to do CE marking in the customer’s responsibility in the state of a final product. Confirm EMC compliance of the machine and the entire device by customer because EMC changes configuration of the control panel, wiring, and layout.

  • Page 57: Host Controller

    12-4. Restrictions In this section, restrictions are described for conforming to the EMC Directive. ● SSI cable Install the cramp filter (accessory ) to the SSI cable. The installation position was set within 300 mm of the host controller. The shielded SSI cable should be connected to the ground of the converter’s power terminal block. It close to the host controller should be connected to the ground.
  • Page 58 Manufacturer NSD Corporation 3-31-28, OSU, NAKA-KU, NAGOYA, JAPAN 460-8302 Distributor NSD Trading Corporation 3-31-23, OSU, NAKA-KU, NAGOYA, JAPAN 460-8302 Phone: +81-52-261-2352 Facsimile: +81-52-252-0522 URL: www.nsdcorp.com E-mail: foreign@nsdcorp.com Copyright©2021 NSD Corporation All rights reserved.