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NSD Absocoder NCV-220HFEM2R Specifications & Instruction Manual

For iron and steel industry, converter for fuji electric co., ltd. e-sx bus, applicable mre-32sp061, mre-g sp061, mre-32sp074, mre-g sp074, mre-32sp097, mre-g sp097, mre-32sp101, mre-g sp101
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ZEF005120301
For Iron and Steel Industry
ABSOCODER CONVERTER for Fuji Electric Co., Ltd. E-SX bus
NCV-220HFEM2R
Specifications & Instruction Manual
Applicable ABSOCODER:
MRE-32SP061
MRE-G[ ]SP061
MRE-32SP074
MRE-G[ ]SP074
MRE-32SP097
MRE-G[ ]SP097
MRE-32SP101
MRE-G[ ]SP101

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Summary of Contents for NSD Absocoder NCV-220HFEM2R

  • Page 1 ZEF005120301 For Iron and Steel Industry ABSOCODER CONVERTER for Fuji Electric Co., Ltd. E-SX bus NCV-220HFEM2R Specifications & Instruction Manual Applicable ABSOCODER: MRE-32SP061 MRE-G[ ]SP061 MRE-32SP074 MRE-G[ ]SP074 MRE-32SP097 MRE-G[ ]SP097 MRE-32SP101 MRE-G[ ]SP101...
  • Page 3 - Be sure to store the controller in designed temperature and humidity CAUTION range, and do not exposed to direct sunlight. - Be sure to consult with NSD when the controller is stored for long - Be sure to handle the controller as industrial waste while periods.
  • Page 4 REVISION HISTORY The Document No. appears at the upper right of this manual's cover page. Document No. Date Revision Description ZEF005120300 23, Aug., 2012 1st Edition Japanese document: ZEF005120102 ZEF005120301 6, Jun., 2013 2nd Edition Japanese document: ZEF005120103...
  • Page 5 CONTENTS 1. OVERVIEW............................... 1 1-1. Features......................................1 2. MODEL SELECTION WHEN ORDERING ................... 3 3. SPECIFICATIONS ........................... 7 3-1. Converter Specifications ................................7 3-2. ABSOCODER Sensor Specifications ............................9 3-3. Extension Sensor Cable Specification ............................12 4. DIMENSIONS............................13 4-1. Converter Dimension ..................................13 4-2. ABSOCODER Sensor Dimensions ............................14 4-3.
  • Page 6 1. OVERVIEW The NCV-220 converter can connect to the E-SX bus of the programmable controller "MICREX-SX Series" made of Fuji Electric Co., Ltd.. The converter uses with the ABSOCODER sensor and detects the machine position by the absolute value. The programmable controller can read the position data through the E-SX bus. 1-1.
  • Page 7 - MEMO -...
  • Page 8 E-SX bus E-SX bus E-SX bus E-SX bus (3) to (6) Extension sensor cable (2) ABSOCODER sensor (7) Option -In the case of using the NSD special cable Connector type MRE-[ ]SP061 MRE-[ ]SP074 RB-01 MRE-[ ]SP097 L type flange for...
  • Page 9 (NJW-2012PM8, manufacturer: Nanaboshi Electric Mfg.Co,Ltd.) P: Large connector for JKPEV-S cable (NWPC-4012-Ad12, manufacturer: Nanaboshi Electric Mfg.Co,Ltd.) R: Crimping terminals for JKPEV-S cable and the NSD special cable (R1.25-4) [L]: Interconnecting sensor cable length (m) 2: 2m, 5: 5m, 10: 10m, 20: 20m...
  • Page 10 ◆ Extension sensor cable Model Description 4P-S-0144-[L] Standard cable [L]: cable length (m) 4P-RBT-0144-[L] Robotic cable [L]: cable length (m) 4P-URT-0144-[L] Semi-heat-resistant robotic cable [L]: cable length (m) 4P-S-4344-[L] Standard cable [L]: cable length (m) 4P-RBT-4344-[L] Robotic cable [L]: cable length (m) 4P-URT-4344-[L] Semi-heat-resistant robotic cable [L]: cable length (m)
  • Page 11 - MEMO -...
  • Page 12 3. SPECIFICATIONS 3-1. Converter Specifications ● General Specification Items Specifications Power supply voltage 24VDC±10% (including ripple) Power consumption 7W or less 20 M-Ohms or more between external DC power terminals and ground Insulation resistance (by 500 VDC insulation resistance tester) Withstand voltage 500 VAC, 60Hz for 1 minute between external DC power terminals and ground Half amplitude: 0.15mm, constant acceleration: 19.6m/s...
  • Page 13 ● Performance specification Items Specifications MRE-32SP061 MRE-G[ ]SP061 ([ ]: 64/128/160/256/320) MRE-32SP074 MRE-G[ ]SP074 ([ ]: 64/128/160/256/320) Applicable sensor MRE-32SP097 MRE-G[ ]SP097 ([ ]: 64/128/160/256/320/512/1280/2048) MRE-32SP101 MRE-G[ ]SP101 ([ ]: 64/128/160/256/320/512/1280/2048/2560) Total number of divisions 131072 (2 Position detection format Absolute position detection Number of detection axes Position data sampling time...
  • Page 14 3-2. ABSOCODER Sensor Specifications ● MRE-32SP061, MRE-G[ ]SP061 Items Specifications MRE-[ ]SP061 Sensor model MRE-32SP061 [ ]: Total number of turns, and with a gear(G) or without gear [G64] [G128] [G160] [G256] [G320] Total number of turns Divisions / turn 4096 2048 1024...
  • Page 15 ● MRE-32SP074, MRE-G[ ]SP074 Items Specifications MRE-[ ]SP074 Sensor model [ ]: Total number of turns, and with a gear(G) or without gear [32] [G64] [G128] [G160] [G256] [G320] Total number of turns Divisions / turn 4096 2048 1024 819.2 409.6 Total number of divisions 131072 (2...
  • Page 16 ● MRE-32SP097, MRE-G[ ]SP097, MRE-32SP101, MRE-G[ ]SP101 Items Specifications MRE-[ ]SP097 / MRE-[ ]SP101 [ ]: Total number of turns, and with a gear (G) or without gear Sensor model [32] [G64] [G128] [G160] [G256] [G320] [G512] [G1280] [G2048] [G2560] Total number of turns 1280 2048...
  • Page 17 3-3. Extension Sensor Cable Specification Items Specifications Model code 4P-S 4P-RBT 4P-URT 4P-HRT Semi-heat-resistant Heat-resistant robotic Cable type Standard cable Robotic cable robotic cable cable Diameter φ8 Operating -5～+60℃ -5～+105℃ 0～+150℃ temperature range Irradiated cross Insulator linked formed ETFE plastic (resin) polyethylene Heat-resistant Sheath...
  • Page 18 4. DIMENSIONS 4-1. Converter Dimension Units: mm Mounting hole DIN rail...
  • Page 19 4-2. ABSOCODER Sensor Dimensions ● MRE-32SP061FK[ ] (Flange-mounting type) Units: mm ● MRE-G[ ]SP061FK[ ] (Flange-mount type) Units: mm ● Option: RB-01 L-type flange for MRE-32SP061, MRE-G[ ]SP061 Units: mm...
  • Page 20 ● MRE-[ ]SP074FK[ ] (Flange-mount type) Units: mm ● MRE-[ ]SP074LK[ ] (Base-mount type) Units: mm ● MRE-[ ]SP074MK[ ] (Face-mount type) Units: mm...
  • Page 21 ● MRE-[ ]SP097FK[ ] (Flange-mount type) Units: mm ● MRE-[ ]SP097LK[ ] (Base-mount type) Units: mm...
  • Page 22 ● MRE-[ ]SP101FK[ ] (Flange-mount type) Units: mm ● MRE-[ ]SP101LK[ ] (Base-mount type) Units: mm...
  • Page 23 4-3. Extension Sensor Cable Dimensions ● 4P-S/RBT/URT-0144-[L] Units: mm NOTE: [L] is given in terms of meter. ● 4P-S/RBT/URT/HRT-4344-[L] Units: mm NOTE: [L] is given in terms of meter. ● 4P-S/RBT/URT-0155-[L] Units: mm NOTE: [L] is given in terms of meter. ●...
  • Page 24 5. INSTALLATION 5-1. Converter Installation Conditions and Precautions When installing the converter, the following conditions and precautions should be observed. -Installation Site (1) Avoid sites where the unit is exposed to direct sunlight. (2) The ambient temperature should never exceed a 0 to 55°C range. (3) The ambient humidity should never exceed a 20 to 95% RH range.
  • Page 25 5-2. ABSOCODER Sensor Installation Conditions and Precautions The ABSOCODER installation procedures and precautions are described in this section. ● Handling of Turn-type ABSOCODER Sensor Item Explanation (1) Main unit (2) Cable ● Mounting of Turn-type ABSOCODER Sensor Item Explanation Precaution (1) Mounting For details regarding mounting dimensions, refer to each ABSOCODER dimensions.
  • Page 26 ● Mounting of Turn-type ABSOCODER Sensor Item Explanation Precaution (1) Coupling of machine A “direct-link” format will shaft and sensor result in shaft fatigue shaft and / or breakage after long periods. Therefore, be sure to use a coupling device to link the shafts.
  • Page 27 ● Coupling of Turn-type ABSOCODER Sensor Item Explanation Precaution (1) Coupling device The selection of a larger selection precaution coupling than necessary will increase the shaft load which is caused by mounting error amount. Excessive force applied to the shaft can deform the coupling and reduce durability.
  • Page 28 6. WIRING 6-1. Connection between Converter and ABSOCODER Sensor The maximum extension sensor cable length varies according to the ABSOCODER sensor and cable model being used. For more details refer to “3-2. ABSOCODER Sensor Specifications". -Wiring Precautions (1) The sensor cable should be clamped as shown in the right figure to prevent excessive tension from being applied to the cable connectors.
  • Page 29 6-1-1. Connection configure example of the sensor cable ● In the case of using the NSD special cable Converter Extension sensor cable ABSOCODER sensor...
  • Page 30 ● In the case of using the commercially available cable (JKPEV-S 1.25mm ×5P) and connecting with crimping terminals Please install the crimping Converter terminals by customers JKPEV-S Cable cross section ABSOCODER sensor NSD special cable Commercially available cable Crimping terminal Crimping terminal (R1.25-4) (R1.25-4) Crimping terminal (R1.25-4)
  • Page 31 ×5P) and connecting with a connector Please install the connector Converter by customers JKPEV-S Cable cross section ABSOCODER sensor NSD special cable Commercially available cable NSD special cable JKPEV-S cable ABSOCODER sensor Connector pin No. Connector pin No. and wire color Connector pin No.
  • Page 32 6-2. Power Supply Connection The power supply should be connected as described below: ● Power Supply - Choose the power supply capacity which is more than twice the power consumption of the converter. The power consumption of the converter is 7W or less. Power Over +24VDC...
  • Page 33 6-3. Connection of the Programmable Controller A connection of the converter and programmable controller or modules (I/O or etc...) manufactured by Fuji Electric Co., Ltd. is described in this section. Uses the E-XS bus cable for the connection between the converter and the programmable controller or modules (I/O or etc...).
  • Page 34 7. NOMENCLATURE 7-1. Part Identification Front face (7) Parameter switch Rear face (1) Monitor LEDs (2) Axis display selection switch Power terminal block (M4 screw) (3) E-SX bus address setting switch (4) Error clear button (6) Axis-2 current position (5) Axis-1 current position setting command button setting command button Axis-1 sensor connector...
  • Page 35 7-2. Function and Name of Display and Setting Area (1) Monitor LED Name Description LED turns ON when the power supply is normal status. LED turns ON when the E-SX bus operates normal or the E-XS bus has a nonfatal fault. *1 LED blinks during initializing the E-SX bus".
  • Page 36 (3) E-SX bus address setting switch (ADDRESS) Designates the address of the E-SX bus. The switch value when the power supply is turned ON is set as the address of the E-SX bus. The operation isn't influenced even though the address is changed during the operation. Setting Description The value is valid as the address of the E-SX bus.
  • Page 37 (7) Parameter Switch (rear face of the converter) The switch status is set as the parameter when the power supply turns ON. The operation isn't influenced even though the switch setting is changed during the operation. Factory SW No Parameter Name Switch setting Description setting...
  • Page 38 8. OPERATION 8-1. Operation Sequence START Mounting the ABSOCODER sensor ・ ・ ・ For more details, refer to “5-2”. Mount the ABSOCODER sensor to the machine. Parameter switch setting ・・・For more details, refer to “7-2”. Set the parameter switch on the rear face of the converter. Setting the E-SX bus address setting switch ・・・For more details, refer to “7-2”.
  • Page 39 8-2. Programmable Controller Setting Set the programmable controller in order to communicate the converter and the programmable controller normally. Note The programming support tool manufactured by Fuji Electric Co., Ltd. is used to set the programming controller. Refer to the programming support tool manual for how to use the tool. (1) Connect the programmable controller to the computer which is installed the programming support tool manufactured by the Fuji Electric Co., Ltd..
  • Page 40 8-3. Input/output Data of the E-SX bus The programmable controller can read the data which is memorized in the converter by reading the input data of the E-SX bus. Moreover, it is able to control the converter by writing the data to the output data. Numbers of the Data Description...
  • Page 41 ● Status Signal name Data Description Axis-1 current position setting 1: Current position setting This is the answerback signal of the current position setting command answerback command command. The status is "1" when the current position 0: No current position setting setting command of the output data is "1"...
  • Page 42 ● Switch / button monitor Signal name Data Description Axis-1 (enabled / disabled) Axis-1 position data increase direction Reserved The status of the parameter switch located on the rear 1: ON face of the converter is monitored. Current position setting 0: OFF For more details of the parameter switch, refer to Axis-2 (enabled / disable)
  • Page 43 8-3-2. Output data (programmable controller to converter) Add- Output data *1 ress 15 14 Axis-1 current position setting G15 G14 G13 G11 G10 G9 value (Low) Axis-1 current position setting G30 G29 G27 G26 G25 G24 G23 value (High) Axis-2 current position setting H15 H14 H13 H10 H9...
  • Page 44 8-4. Current Position Setting Operation The current position data can be changed to a value which is corresponding to the machine position by executing the current position setting procedure. The current position setting should be done when the power supply is turned ON for the first time after purchasing. The setting isn't needed when restarting the power supply.
  • Page 45 ● Timing chart of the current position setting The chart below indicates the current position setting timing. Power supply Current position “0” Current position setting value setting value Current position setting command Current position setting command answerback Current position setting Position data Position data update value...
  • Page 46 9. MAINTENANCE AND INSPECTIONS 9-1. Inspection The inspection should be conducted once every 6 months to a year. Any inspected items which do not satisfy the criteria shown below should be repaired. Inspection Inspection Description Criteria Remark item Measure the voltage fluctuation at the power supply terminal Power supply Within 21.6V to 26.4VDC range Tester block to determine if it is within the prescribed range.
  • Page 47 9-2. Trouble Shooting The error status can be checked by the LED status of the monitor LED on the panel. In addition, the error status can also be checked by reading the status of the input data from the programmable controller. The system RAS can be displayed at the failure diagnosis if the programmable controller is connected to the computer which has been installed the programming support tool manufactured by the Fuji Electric Co., Ltd..
  • Page 48 9-2-2. Measures for each error ● E-SX bus error Error status Probable cause Measure Set the E-SX bus address setting switch the same value as E-SX bus station number The setting of the E-SX bus address setting which was set by the programming support E-SX bus fatal fault ①...
  • Page 49 - MEMO -...
  • Page 50 10. ABSOCODER SENSOR CHECK LIST ● Applicable ABSOCODER sensor models MRE-32SP061, MRE-32SP074, MRE-32SP097, MRE-32SP101 MRE-G[ ]SP061, MRE-G[ ]SP074, MRE-G[ ]SP097, MRE-G[ ]SP101 ● Connection configuration ABSOCODER sensor Extension sensor cable Converter Commercially available cable JKPEV-S (1.25mm ×5P) ● Connector appearance and pin position View View View...
  • Page 51 Extension sensor cable resistance value The resistance value of the NSD special cable is 0.2Ω/m (loop resistance). The resistance value of the JKPEV-S cable is 0.034Ω/m (loop resistance). Consider resistance variations due to temperature, which, relative to the standard temperature (25 increases 0.4% when the temperature rises 1...
  • Page 52 Manufacturer NSD Corporation 3-31-28, OSU, NAKA-KU, NAGOYA, JAPAN 460-8302 Distributor NSD Trading Corporation 3-31-23, OSU, NAKA-KU, NAGOYA, JAPAN 460-8302 Phone: +81-52-261-2352 Facsimile: +81-52-252-0522 URL: www.nsdcorp.com E-mail: foreign@nsdcorp.com Copyright©2020 NSD Corporation All rights reserved.