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NSD Absocoder NCV-220HSSIV1R Specifications & Instruction Manual

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ZEF005350403
For Iron and Steel Industry
ABSOCODER CONVERTER
NCV-220HSSIV1R
Specifications & Instruction Manual
Applicable sensor: VRE-P061
VRE-P074
VRE-P097
VRE-P101

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Summary of Contents for NSD Absocoder NCV-220HSSIV1R

  • Page 1 ZEF005350403 For Iron and Steel Industry ABSOCODER CONVERTER NCV-220HSSIV1R Specifications & Instruction Manual Applicable sensor: VRE-P061 VRE-P074 VRE-P097 VRE-P101...
  • Page 3 - Be sure to store the controller in designed temperature and humidity CAUTION range, and do not expose to direct sunlight. - Be sure to consult with NSD when the controller is stored for long - Be sure to handle the controller as industrial waste while periods.
  • Page 4 REVISION HISTORY The Document No. appears at the upper right of this manual's cover page. Document No. Date Revision Description ZEF005350400 4, Jun., 2013 1st Edition Japanese document: ZEF005350300 ZEF005350401 2, Mar., 2016 2nd Edition Japanese document: ZEF005350301 ZEF005350402 17, Jan., 2017 3rd Edition Japanese document: ZEF005350302 ZEF005350403...
  • Page 5 - MEMO -...
  • Page 6 CONTENTS 1. OVERVIEW ..........................1 1-1. Features ................................1 2. MODEL SELECTION WHEN ORDERING ................2 3. SPECIFICATIONS ........................4 3-1. Converter Specifications ............................ 4 3-1-1. General specification........................... 4 3-1-2. Performance specification ........................... 4 3-1-3. Input / output specification .......................... 5 3-1-4.
  • Page 7 An origin returning operation is not required. ● Superior durability NSD's original ABSOCODER is used as the position sensor which features a no-contact construction for excellent durability. This sensor offers problem-free operation, even in environments where it is exposed to vibration, impact shocks, extreme temperatures, oil, and dust.
  • Page 8 Ground -Zero point setting -SSI communication CLK SSI cable -Error clear (3) Extension sensor cable (2) ABSOCODER sensor (4) Option -In the case of using the NSD special cable Connector type VRE-P061 VRE-P074 RB-01 VRE-P097 L type flange for VRE-P101...
  • Page 9 (NJW-2012PM8, manufacturer: Nanaboshi Electric Mfg.Co,Ltd.) P: Large connector for JKPEV-S cable (NWPC-4012-Ad12, manufacturer: Nanaboshi Electric Mfg.Co,Ltd.) R: Crimping terminals for JKPEV-S cable and the NSD special cable (R1.25-4) [L]: Interconnecting sensor cable length (m) 2: 2m, 5: 5m, 10: 10m, 20: 20m...
  • Page 10 3. SPECIFICATIONS 3-1. Converter Specifications 3-1-1. General specification Items Specifications Power supply voltage 24VDC±10% (including ripple) Power consumption 10W or less 20 M-Ohms or more between external DC power terminals and ground Insulation resistance (by 500 VDC insulation resistance tester) Withstand voltage 500 VAC, 60Hz for 1 minute between external DC power terminals and ground 20m/s...
  • Page 11 3-1-3. Input / output specification Input Output Items Specifications Items Specifications ZPS1 (axis-1 zero point setting): NOR1 (axis-1 system ready signal): 1-point 1-point Input signals ZPS2 (axis-2 zero point setting): Output signals NOR2 (axis-2 system ready signal): 1-point 1-point CLR (error clear): 1-point Input circuit DC input, photo-coupler isolation Output circuit...
  • Page 12 3-1-4. SSI connector pin arrangement Signal Signal Pin No. Pin No. Connector dimension name name ZPS2- ZPS1- Shows the pin arrangement as viewed from the ZPS2+ ZPS1+ soldering terminals side. CLR- NOR1- View A CLR+ NOR1+ NOR2- NOR2+ SG (0V) SG (0V) CLK2- DATA2-...
  • Page 13 3-1-5. SSI communication specification Items Specifications Interface SSI (Synchronized Serial Interface) Communication format RS-422 standard Numbers of channels 2 channels (per sensor axis) Communication signal DATA+, DATA-, CLK+, CLK- Code Gray / binary Data length 13-bit Monoflop time 20μs Transmission speed: cable length 1MHz: 20m, 500kHz: 60m, 250kHz: 160m, 125kHz: 320m 3-1-6.
  • Page 14 3-2. ABSOCODER Sensor Specifications ● VRE-P061, VRE-P074 Items Specifications Sensor model VRE-P061 VRE-P074 Total number of turns Number of divisions 8192 (2 Flange-mount type: 3.5+0.1 x cable length (m) kg Base-mount type: 5.5+0.1 x cable Mass 1.3kg length (m) kg Face-mount type: 3.0+0.1 x cable length (m) kg Linearity error...
  • Page 15 ● VRE-P097, VRE-P101 Items Specifications Sensor model VRE-P097 VRE-P101 Total number of turns Number of divisions 8192 (2 Mass 6.5+0.1 x cable length (m) kg Linearity error 0.7°Max. Moment of inertia GD /4(J) 3.3 x 10 kg･m (3.4 x 10 kgf･cm･s Starting torque 9.8 x 10...
  • Page 16 8-core, 2 pairs without shield + 2 pairs with shield Color Gray Black Heat treatment and Extensible for long Advantage Superior flexibility; ideal for moving place flexible; ideal for distances moving place [Remark] Contact your NSD representative when the extension cable combines different types of cables.
  • Page 17 4. DIMENSIONS 4-1. Converter Dimension Units: mm Mounting hole DIN rail...
  • Page 18 4-2. ABSOCODER Sensor Dimensions ● VRE-P061FK[ ] (Flange-mounting type) Units: mm ● Option: RB-01 L-type flange for VRE-P061 Units: mm...
  • Page 19 ● VRE-P074FK[ ] (Flange-mount type) Units: mm ● VRE-P074LK[ ] (Base-mount type) Units: mm ● VRE-P074MK[ ] (Face-mount type) Units: mm...
  • Page 20 ● VRE-P097FK[ ] (Flange-mount type) Units: mm ● VRE-P097LK[ ] (Base-mount type) Units: mm...
  • Page 21 ● VRE-P101FK[ ] (Flange-mount type) Units: mm ● VRE-P101LK[ ] (Base-mount type) Units: mm...
  • Page 22 4-3. Extension Sensor Cable Dimensions (1) 4P-S-0144-[L] / 4P-RBT-0144-[L] / 4P-URT-0144-[L] Units: mm NOTE: [L] is given in terms of meter. (2) 4P-S-4344-[L] / 4P-RBT-4344-[L] / 4P-URT-4344-[L] / 4P-HRT-4344-[L] NOTE: [L] is given in terms of meter. (3) 4P-S-0155-[L] / 4P-RBT-0155-[L] / 4P-URT-0155-[L] NOTE: [L] is given in terms of meter.
  • Page 23 (5) 4P-S-9090-[L] / 4P-RBT-9090-[L] / 4P-URT-9090-[L] / 4P-HRT-9090-[L] Units: mm NOTE: [L] is given in terms of meter.
  • Page 24 5. CHECKING THE CONTENTS OF THE SHIPPING CASE Open the packing case, and verify that all items are present. When extension sensor cables are ordered, they are packed separately. ① ② ③ ④ ①Converter······································································· 1 unit ②SSI connector ································································· 1 piece Connector: PCR-S20FS+ Cover: PCR-LS20LA1 Manufactured by Honda Tsushin Kogyo Co., LTD.
  • Page 25 6. INSTALLATION 6-1. Converter Installation Conditions and Precautions When installing the converter, the following conditions and precautions should be observed. -Installation Site (1) Avoid sites where the unit is exposed to direct sunlight. (2) The ambient temperature should never exceed a 0 to 55°C range. (3) The ambient humidity should never exceed a 20 to 90% RH range.
  • Page 26 6-2. ABSOCODER Sensor Installation Conditions and Precautions The ABSOCODER installation procedures and precautions are described in this section. ● Handling of Turn-type ABSOCODER Sensor Item Explanation (1) Main unit (2) Cable ● Mounting of Turn-type ABSOCODER Sensor Item Explanation Precaution (1) Mounting For details regarding mounting dimensions, refer to each ABSOCODER dimensions.
  • Page 27 ● Mounting of Turn-type ABSOCODER Sensor Item Explanation Precaution (1) Coupling of machine A “direct-link” format will shaft and sensor result in shaft fatigue shaft and / or breakage after long periods. Therefore, be sure to use a coupling device to link the shafts.
  • Page 28 ● Coupling of Turn-type ABSOCODER Sensor Item Explanation Precaution 1. Selection of the coupling device should be based on the (1) Coupling device The selection of a larger following factors; selection precaution coupling than necessary - The amount of a mounting error caused by the machine will increase the shaft load design.
  • Page 29 7. WIRING 7-1. Connection between Converter and ABSOCODER Sensor The maximum extension sensor cable length varies according to the ABSOCODER sensor and cable model being used. For more details refer to “3-2. ABSOCODER Sensor Specifications". -Wiring Precautions (1) The sensor cable should be clamped as shown in the right figure to prevent excessive tension from Cable clamp being applied to the cable connectors.
  • Page 30 7-1-1. Connection configure example of the sensor cable ● In the case of using the NSD special cable ABSOCODER sensor Extension sensor cable Converter Crimping Crimping terminal terminal Crimping (R1.25-4) (R1.25-4) terminal (R1.25-4) ABSOCODER sensor NSD special cable NSD special cable...
  • Page 31 ● In the case of using the commercially available cable (JKPEV-S 1.25mm2×5P) and connecting with crimping terminals Please install the crimping terminals by customers Converter JKPEV-S Cable cross section ABSOCODER sensor Commercially available cable NSD special cable Crimping terminal Crimping terminal (R1.25-4) (R1.25-4) Crimping terminal (R1.25-4)
  • Page 32 ×5P) and connecting with a connector Please install the connector by customers Converter JKPEV-S Cable cross section ABSOCODER sensor NSD special cable Commercially available cable ABSOCODER sensor JKPEV-S cable NSD special cable Connector pin No. Connector pin No. and wire color Connector pin No.
  • Page 33 7-2. Power Supply Connection The power supply should be connected as described below: ●Power Supply - Choose the power supply capacity which is more than twice the power consumption of the converter. The power consumption of the converter is 10W or less. Over +24VDC Power...
  • Page 34 8. NOMENCLATURE 8-1. Part Identification Front face (1) Monitor LEDs (6) Parameter switch Rear face Power terminal block (M4 screw) (2) Axis display selection switch (3) Error clear button (4) Axis-1 zero point setting button (5) Axis-2 zero point setting button SSI connector Axis-1 sensor connector Axis-2 sensor connector...
  • Page 35 8-2. Function and Name of Display and Setting Area (1) Monitor LEDs Name Description PWR (green) LED turns ON when the power supply is normal status. GRAY1 (green) LED turns ON when the axis-1 output code is gray. GRAY2 (green) LED turns ON when the axis-2 output code is gray.
  • Page 36 (6) Parameter switch (Rear face) The switch status is set as the parameter when the power supply turns ON. The operation isn't influenced even though the switch is changed during the operation. Switch Factory Parameter name Switch setting Description setting Axis-1 position data ON : CCW Specify the direction in which the axis-1 position...
  • Page 37 9. OPERATION 9-1. Operation Sequence START Parameter switch setting -------- Refer to section 8-2. Set the parameter switch on the rear face of the converter. Mounting the converter -------- Refer to section 6-1. Mounting the converter on the control cabinet. Connect with external device -------- Refer to section 6-2, 7-1.
  • Page 38 9-2. SSI Communication Protocol data (1) Set the following of the host PLC side. - Absolute Sensor *1 (the data length): 13-bit. - Steps/Revolutions *1: 8192. *1 The items name is written when using SM338 manufactured by SIEMENS AG. 9-3. SSI Communication Timing Chart Monoflop time: 20μs Bit12 Bit13...
  • Page 39 9-4. Error Clear Input (CLR) The chart below indicates the error clear input timing. Error clear input System ready output t1: The holding time of the error clear signal should be 20ms or more. Important The error clear input must be ON 20ms or more. The error clear signal must be turned OFF after clearing the error.
  • Page 40 9-6. System Ready Signal Output (NOR1, NOR2) The system ready signal indicates that the normal position data is output from the converter. The signal is ON when ABSOCODER sensor and converter operate normally. For your safety, read the position data when the system ready signal is ON. The following figure indicates the timing from turning ON the power supply to outputting the system ready signal.
  • Page 41 10. INSPECTION The inspection should be conducted once every 6 months to a year. Any inspected items which do not satisfy the criteria shown below should be repaired Inspection Inspection Description Criteria Remark item Measure the voltage fluctuation at the power Power supply terminal block of the converter to Within 21.6V to 26.4VDC range Tester...
  • Page 42 11. TROUBLESHOOTING 11-1. Display and Countermeasure when an Error Occurred Error Name Probable cause Error cancel procedures monitor After removing an error cause, clear the error by Sensor connector is disconnected either way: or loose. “SE 1” or - Press CLR button. Sensor “SE 2”...
  • Page 43 - MEMO -...
  • Page 44 11-3. ABSOCODER Sensor Check List ● Applicable ABSOCODER sensor models VRE-P061, VRE-P074, VRE-P097, VRE-P101 ● Connection configuration Extension sensor cable Converter ABSOCODER sensor Commercially available cable JKPEV-S (1.25mm ×5P) ● Connector appearance and pin position View View View A1, B1 ●...
  • Page 45 Extension sensor cable resistance value The resistance value of the NSD special cable is 0.2Ω/m (loop resistance). The resistance value of the JKPEV-S cable is 0.034Ω/m (loop resistance). Consider resistance variations due to temperature, which, relative to the standard temperature (25 increases 0.4% when the temperature rises 1...
  • Page 46 12. CE MARKING This product conforms to the EMC Directive. 12-1. EMC Directives It is necessary to do CE marking in the customer’s responsibility in the state of a final product. Confirm EMC compliance of the machine and the entire device by customer because EMC changes configuration of the control panel, wiring, and layout.
  • Page 47 12-4. Restrictions In this section, restrictions are described for conforming to the EMC Directive. ● SSI cable Install the cramp filter (accessory ) to the SSI cable. The installation position was set within 300 mm of the host controller. The shielded SSI cable should be connected to the ground of the converter’s power terminal block. It close to the host controller should be connected to the ground.
  • Page 48 Manufacturer NSD Corporation 3-31-28, OSU, NAKA-KU, NAGOYA, JAPAN 460-8302 Distributor NSD Trading Corporation 3-31-23, OSU, NAKA-KU, NAGOYA, JAPAN 460-8302 Phone: +81-52-261-2352 Facsimile: +81-52-252-0522 URL: www.nsdcorp.com E-mail: foreign@nsdcorp.com Copyright©2022 NSD Corporation All rights reserved.