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NOTE:
Check the following items again when set up and predelivery service are completed.
A: INSTALLATION OF THE PARTS INCLUDED IN THE CRATE
Handlebar
Throttle grip
Handlebar switch (right)
Front brake master cylinder
Clutch cable
Handlebar switch (left)
Handlebar band
Front fender
Front wheel
B: TIGHTENING TORQUE OF EACH PART
Handlebar holder upper and lower
Front brake master cylinder and handlebar
Front wheel axle and nut
Rear footrest and frame
Headlight assembly and headlight bracket
Rear fender and frame
C: ROUTING OF WIRE, CABLES, ETC.
Throttle cable
Handlebar switch lead (right)
Front brake hose
Front brake light switch lead
Clutch cable
Clutch switch lead
Handlebar switch lead (left)
D: ADJUSTMENTS
Fuel draining
Battery
Checking the engine oil level
Adjusting the engine idling speed
Adjusting the throttle cable free play
Adjusting the front brake
Adjusting the rear brake pedal height
TW200N
SET-UP AND PREDELIVERY CHECKLIST
Speedometer cable
Rear footrest (left)
Front turn signal/position light
Rear turn signal light
Rear view mirror
Battery
Front reflector
Rear reflector
20 Nm (2.0m•kg, 14 ft•lb)
7 Nm (0.7 m•kg, 5.1 ft•lb)
90 Nm (9.0 m•kg, 65 ft•lb)
15 Nm (1.5 m•kg, 11 ft•lb)
16 Nm (1.6 m•kg, 11 ft•lb)
5 Nm (0.5 m•kg, 3.6 ft•lb)
Speedometer cable
Front turn signal/position light lead
(left and right)
Rear turn signal light (left and right)
Battery positive lead
Battery negative lead
Adjusting the rear brake pedal free play
Adjusting the brake light switch
Checking the brake fluid level
Adjusting the clutch
Air bleeding (hydraulic brake system)
Adjusting the drive chain slack
Adjusting the headlight beam
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