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User Manual
IT8000/IT7000/ITC800 User Manual
Original Instructions
(Not a translation)
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
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IT8000 3/8" TIE-LOK DATA TOOL
IT7000 1/4" TIE-LOK DATA TOOL
ITC800 CONTROL SYSTEM
Document # P80080 Rev. C.3
© Copyright
BAND-IT-IDEX, Inc. 2024
All rights reserved
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Table of Contents
Related Manuals for Band-it IT7000
Summary of Contents for Band-it IT7000
- Page 1 User Manual IT8000 3/8” TIE-LOK DATA TOOL IT7000 1/4” TIE-LOK DATA TOOL ITC800 CONTROL SYSTEM IT8000/IT7000/ITC800 User Manual Original Instructions (Not a translation) BAND-IT-IDEX, Inc. Document # P80080 Rev. C.3 A Unit of IDEX Corporation © Copyright 4799 Dahlia Street BAND-IT-IDEX, Inc.
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Page 2: Table Of Contents
OPERATING REQUIREMENTS ..........................10 PART DESCRIPTIONS AND LOCATIONS ........................ 11 INSTALLATION TOOL DIMENSIONS IT8000 ......................13 INSTALLATION TOOL DIMENSIONS IT7000 ......................14 CONTROLLER ENCLOSURE DIMENSIONS ......................15 CONNECTING THE TOOL TO CONTROLLER ......................16 CONNECTING THE HMI AND REGULATOR TO CONTROLLER ................17 AIR SYSTEM SETUP AND PRESSURE SETTINGS .................... - Page 3 User Manual IT8000 3/8” TIE-LOK DATA TOOL IT7000 1/4” TIE-LOK DATA TOOL ITC800 CONTROL SYSTEM HARNESS ROUTING.............................. 29 TOOL CLEARANCE REQUIREMENTS ........................30 SENSOR ACTIVATION ............................31 REMOTE ACTUATION ............................31 CUT-OFF SIGNAL ..............................31 FACTORY PROGRAM SETTINGS ........................... 32 SOFTWARE AND ELECTRONICS ......................
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Page 4: Safety Guidelines And Warranty
Always disconnect from air and electrical power sources before performing maintenance. The IT8000 tool is designed for use with BAND-IT 3/8" Tie-Lok® ties only. The IT7000 tool is designed for use with BAND-IT 1/4" Tie-Lok® ties only. Accordingly, BAND–IT– IDEX, Inc. makes no representations with respect to the compatibility of these tools when used with non-BAND-IT or any other incompatible clamps. -
Page 5: Safety Signs
User Manual IT8000 3/8” TIE-LOK DATA TOOL IT7000 1/4” TIE-LOK DATA TOOL ITC800 CONTROL SYSTEM DANGER—Misuse of this equipment may result in serious injury to personnel. • Only use the equipment for its intended purpose, as described in this manual •... -
Page 6: Guarding And Interlocks
User Manual IT8000 3/8” TIE-LOK DATA TOOL IT7000 1/4” TIE-LOK DATA TOOL ITC800 CONTROL SYSTEM GUARDING AND INTERLOCKS Safeguards: • Main Tool Housing: Covers primary mechanical body and actuators to prevent pinching during operation. Do not attempt to access an open gaps during tool operation. -
Page 7: Product Safety Locations
User Manual IT8000 3/8” TIE-LOK DATA TOOL IT7000 1/4” TIE-LOK DATA TOOL ITC800 CONTROL SYSTEM PRODUCT SAFETY LOCATIONS Warning: Do not place fingers, hands, or any body parts under the cutting head while tool is running Figure 2 Warning: Do not place fingers,... -
Page 8: Overview
ITC800 CONTROL SYSTEM OVERVIEW • The IT8000/IT7000 are designed to install 3/8" Tie-Lok® or 1/4” Tie-Lok® ties with repeatability and control. The machine is adjustable for individual applications and provides data to ensure the quality of the finished assembly •... -
Page 9: Environment
(1 Kg/cm ) to 12 lbs/in (0.85 Kg/cm Return tool to Band-It at end of life for proper recycling/disposal. Tool size: Tool only: 12” L x 6.5” W x 8” H (305 x 165 x 203 mm) Controller box: 20” x 20” x 10” (508 x 508 x 254 mm) Tool weight: 10 lbs (4.5 kg) -
Page 10: Tool Setup
User Manual IT8000 3/8” TIE-LOK DATA TOOL IT7000 1/4” TIE-LOK DATA TOOL ITC800 CONTROL SYSTEM TOOL SETUP OPERATING REQUIREMENTS Table 2 Clamp Type BAND-IT 3/8” Tie-Lok® Tie Series BAND-IT 1/4” Tie-Lok® Tie Series Operation Air Requirements 80 PSI (552 kPa) Clean dry compressed air Air Flow Rate: 0.25 CFM (7.1 L/min.) -
Page 11: Part Descriptions And Locations
User Manual IT8000 3/8” TIE-LOK DATA TOOL IT7000 1/4” TIE-LOK DATA TOOL ITC800 CONTROL SYSTEM PART DESCRIPTIONS AND LOCATIONS Cut-off Cutter Arm Cylinder Cut-off Cylinder Mount Plate (Serial Number & Date of MFG Located here) Straight Link Link Tangency and Buckle... - Page 12 User Manual IT8000 3/8” TIE-LOK DATA TOOL IT7000 1/4” TIE-LOK DATA TOOL ITC800 CONTROL SYSTEM PART DESCRIPTIONS CONT. Right Cover Pneumatics Cover Handle Cover Head Cover Left Side Cover Figure 6 BAND-IT-IDEX, Inc. Document # P80080 Rev. C.3 A Unit of IDEX Corporation ©...
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Page 13: Installation Tool Dimensions It8000
User Manual IT8000 3/8” TIE-LOK DATA TOOL IT7000 1/4” TIE-LOK DATA TOOL ITC800 CONTROL SYSTEM INSTALLATION TOOL DIMENSIONS IT8000 Figure 7 Figure 8 BAND-IT-IDEX, Inc. Document # P80080 Rev. C.3 A Unit of IDEX Corporation © Copyright 4799 Dahlia Street BAND-IT-IDEX, Inc. -
Page 14: Installation Tool Dimensions It7000
User Manual IT8000 3/8” TIE-LOK DATA TOOL IT7000 1/4” TIE-LOK DATA TOOL ITC800 CONTROL SYSTEM INSTALLATION TOOL DIMENSIONS IT7000 Figure 10 Figure 9 BAND-IT-IDEX, Inc. Document # P80080 Rev. C.3 A Unit of IDEX Corporation © Copyright 4799 Dahlia Street BAND-IT-IDEX, Inc. -
Page 15: Controller Enclosure Dimensions
User Manual IT8000 3/8” TIE-LOK DATA TOOL IT7000 1/4” TIE-LOK DATA TOOL ITC800 CONTROL SYSTEM CONTROLLER ENCLOSURE DIMENSIONS The controller box is designed to be mounted with (4) 5/16” or 9mm holes on the back mounting plate. Figure 11 BAND-IT-IDEX, Inc. -
Page 16: Connecting The Tool To Controller
User Manual IT8000 3/8” TIE-LOK DATA TOOL IT7000 1/4” TIE-LOK DATA TOOL ITC800 CONTROL SYSTEM CONNECTING THE TOOL TO CONTROLLER This tool requires both electricity and compressed air to operate. Provisions must be made to deliver both to the tool in a safe manner. The tool can be plugged in a standard 120V US or 230V EU outlet. -
Page 17: Connecting The Hmi And Regulator To Controller
User Manual IT8000 3/8” TIE-LOK DATA TOOL IT7000 1/4” TIE-LOK DATA TOOL ITC800 CONTROL SYSTEM CONNECTING THE HMI AND REGULATOR TO CONTROLLER The connection to the HMI (Human-Machine Interface) (Fig 16) is hardwired, so the green HMI cable only needs to be connected to the controller. -
Page 18: Air System Setup And Pressure Settings
User Manual IT8000 3/8” TIE-LOK DATA TOOL IT7000 1/4” TIE-LOK DATA TOOL ITC800 CONTROL SYSTEM AIR SYSTEM SETUP AND PRESSURE SETTINGS Table 3 - Recommended Pressure Settings: Tool Tie Thickness Punch Pressure System Pressure (in) (psi) (psi) IT8000 0.019 65 ± 2 80 ±... -
Page 19: Air Flow Timing
User Manual IT8000 3/8” TIE-LOK DATA TOOL IT7000 1/4” TIE-LOK DATA TOOL ITC800 CONTROL SYSTEM AIR FLOW TIMING The following chart shows the cylinder actuation for one complete tie install. Tension clamp / Actuate Tool ready Engage Retract Reset Event description... -
Page 20: Syncing Tool To Controller
User Manual IT8000 3/8” TIE-LOK DATA TOOL IT7000 1/4” TIE-LOK DATA TOOL ITC800 CONTROL SYSTEM SYNCING TOOL TO CONTROLLER How to connect or replace an existing tool to the controller: Activate E-stop or turn controller off to disable air and power to motor. -
Page 21: Operation
User Manual IT8000 3/8” TIE-LOK DATA TOOL IT7000 1/4” TIE-LOK DATA TOOL ITC800 CONTROL SYSTEM OPERATION TIE INSTALLATION PROCEDURE 1. Lace the tie snug around the assembly and locate the buckle in the target location. The tie should be at least 3 inches longer than the assembly circumference. -
Page 22: Tie Inspection
IT7000 1/4” TIE-LOK DATA TOOL ITC800 CONTROL SYSTEM TIE INSPECTION The IT8000/IT7000 forms a locking dimple into the Tie-Lok® Tie with the punch and cuts the remaining tail. When installing a Tie-Lok® tie, a visual check is recommended to verify the presence of a locking dimple after the tie has been applied. -
Page 23: Mounting And Fixturing
IT8000 3/8” TIE-LOK DATA TOOL IT7000 1/4” TIE-LOK DATA TOOL ITC800 CONTROL SYSTEM MOUNTING AND FIXTURING At a minimum BAND-IT recommends that the tool be connected to a tool balancer or connected to an ergonomic lift assistance arm. Tool Balancer •... - Page 24 User Manual IT8000 3/8” TIE-LOK DATA TOOL IT7000 1/4” TIE-LOK DATA TOOL ITC800 CONTROL SYSTEM Tool Balancer Cont. If multiple ties are installed with the same tool, a slide rail or swing arm is required to move between the ties.
- Page 25 Articulating Arms • Three 10-32 mounting holes are provided to attach the IT8000/IT7000 to an articulating arm. • The arm must be able to support approximately 10 lb. in addition to any brackets installed to the tool. •...
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Page 26: Tool Rotation
User Manual IT8000 3/8” TIE-LOK DATA TOOL IT7000 1/4” TIE-LOK DATA TOOL ITC800 CONTROL SYSTEM TOOL ROTATION The tool may have to rotate in all three axes of rotation depending on the application (Fig. 44). Pitch is required for all setups, as this rotation is required to ensure the buckle is installed tangent to the work piece. -
Page 27: Center Of Gravity
User Manual IT8000 3/8” TIE-LOK DATA TOOL IT7000 1/4” TIE-LOK DATA TOOL ITC800 CONTROL SYSTEM CENTER OF GRAVITY The center of gravity (CG) is shown below in relation to the hanger loop and mounting holes. The closer the rotational point is to the CG, the easier the rotation will be. -
Page 28: Mounting Examples
User Manual IT8000 3/8” TIE-LOK DATA TOOL IT7000 1/4” TIE-LOK DATA TOOL ITC800 CONTROL SYSTEM MOUNTING EXAMPLES Figures 48-51 are an example of an articulating arm and mounting bracket that can rotate in all 3 axis. For technical drawings or further information about this design, contact your account manager. -
Page 29: Harness Routing
User Manual IT8000 3/8” TIE-LOK DATA TOOL IT7000 1/4” TIE-LOK DATA TOOL ITC800 CONTROL SYSTEM For applications where roll is not required, a bracket with Pitch and Yaw control can be used (Figure 53). Note that the center of gravity is behind the hanger bracket. For best performance, the pivot point should be located on the CG, not directly on the hanger bracket. -
Page 30: Tool Clearance Requirements
User Manual IT8000 3/8” TIE-LOK DATA TOOL IT7000 1/4” TIE-LOK DATA TOOL ITC800 CONTROL SYSTEM TOOL CLEARANCE REQUIREMENTS Minimum Clearance Requirements Dimension Description IT8000 (in [mm]) IT7000 (in [mm]) Channel Height (max) 0.25” [6.4mm] 0.45” [11.4mm] Head Width (min) 0.85” [21.6mm] 0.71”... -
Page 31: Sensor Activation
REMOTE ACTUATION The IT8000/IT7000 can be remote actuated with a foot pedal or palm buttons via the remote trigger 4 pin connection on the side of the box. If using the Mencom yellow cable supplied with the controller, the brown to white pin connection needs to be closed to activate the tool. -
Page 32: Factory Program Settings
User Manual IT8000 3/8” TIE-LOK DATA TOOL IT7000 1/4” TIE-LOK DATA TOOL ITC800 CONTROL SYSTEM FACTORY PROGRAM SETTINGS See page 37-40 for additional information about these settings Table 5 Value IT8000 IT7000 General Target Torque 40%* Setpoints Min Supply Pressure... -
Page 33: Software And Electronics
User Manual IT8000 3/8” TIE-LOK DATA TOOL IT7000 1/4” TIE-LOK DATA TOOL ITC800 CONTROL SYSTEM SOFTWARE AND ELECTRONICS HMI OVERVIEW Device Start Up When the tool is first powered on, the previous screen will appear for 20 seconds, then a blank screen with an hour glass icon will appear for 5 seconds and finally the New Tool / Maintenance Screen. - Page 34 User Manual IT8000 3/8” TIE-LOK DATA TOOL IT7000 1/4” TIE-LOK DATA TOOL ITC800 CONTROL SYSTEM Home Screen Status Banner Tool Ready: Shows status of tool and error codes if applicable Clamp Count: Increments every install. Resettable in Settings, not tied to a specific tool.
- Page 35 User Manual IT8000 3/8” TIE-LOK DATA TOOL IT7000 1/4” TIE-LOK DATA TOOL ITC800 CONTROL SYSTEM Manual Screen Enter Manual Mode: Turns on Manual Mode. Allows individual cylinders and the motor to fire independantly for troubleshooting. This will prevent the tool from operating when the trigger is pulled. Manual Mode needs to be selected for the functions on this screen to work.
- Page 36 User Manual IT8000 3/8” TIE-LOK DATA TOOL IT7000 1/4” TIE-LOK DATA TOOL ITC800 CONTROL SYSTEM Graph Screen The graph screen shows several inputs over the course of a tie install. Velocity and Torque are the motor readings. Pressure is the punch pressure inside the tool. It also has two vertical lines where the Punch and Cut happen.
- Page 37 User Manual IT8000 3/8” TIE-LOK DATA TOOL IT7000 1/4” TIE-LOK DATA TOOL ITC800 CONTROL SYSTEM Settings Screen – General Target Torque: Percent of max torque the tool tensions the band with. Lot Number: Adds a lot number to the data stored New Tool / Maintenance: Used when changing to a new tool, see pg.
- Page 38 User Manual IT8000 3/8” TIE-LOK DATA TOOL IT7000 1/4” TIE-LOK DATA TOOL ITC800 CONTROL SYSTEM Settings Screen – Error Error bypass – Automatically resets errors without hitting Reset Error Enable Error Codes Passcode – Requires a passcode to clear an error Error Codes to Require Passcode –...
- Page 39 User Manual IT8000 3/8” TIE-LOK DATA TOOL IT7000 1/4” TIE-LOK DATA TOOL ITC800 CONTROL SYSTEM Settings Screen – Timing Line up tool timeout – Time before error between when tension is reached and when the proximity sensors are activated. Position Sensors Debounce – How long the proximity sensors need to be in position before the tool completes the cycle.
- Page 40 User Manual IT8000 3/8” TIE-LOK DATA TOOL IT7000 1/4” TIE-LOK DATA TOOL ITC800 CONTROL SYSTEM Settings Screen – Passwords Error Acknowledgement Password: Requires a password to Reset Error (Optional) Settings Administrator Password: Password required to access the SETTINGS tab. Password screen will pop up if Log In is attempted on the HOME screen.
- Page 41 User Manual IT8000 3/8” TIE-LOK DATA TOOL IT7000 1/4” TIE-LOK DATA TOOL ITC800 CONTROL SYSTEM Maintenance Interval Window When you select the “Service” button in the top right of the screen, the Maintenance Interval window pops up. If the “Current Cycles” count is greater than the “Reccomended Cycles”...
- Page 42 User Manual IT8000 3/8” TIE-LOK DATA TOOL IT7000 1/4” TIE-LOK DATA TOOL ITC800 CONTROL SYSTEM Tool Setup Window Screen pops up when the “New Tool / Maintenance” button (Settings > General) is pressed and at start up of device. If the tool has not been changed select “Tool Not Replaced”.
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Page 43: Maintenance
ITC800 CONTROL SYSTEM MAINTENANCE MAINTENANCE SCHEDULE The IT8000/IT7000 tool requires periodic maintenance to prevent malfunction or damage. Refer to the table below for recommended maintenance intervals of critical tool components. Intervals may vary depending on the operating environment. Table 6... -
Page 44: Lubrication
User Manual IT8000 3/8” TIE-LOK DATA TOOL IT7000 1/4” TIE-LOK DATA TOOL ITC800 CONTROL SYSTEM LUBRICATION Lubricate knife and pin with Bel-Ray Molylube extreme pressure grease. • Lubricate backing wheel pin through the grease port on side of tool. Lincoln 5803 or similar needle type grease fitting is required. -
Page 45: Tension Wheel Cleaning
User Manual IT8000 3/8” TIE-LOK DATA TOOL IT7000 1/4” TIE-LOK DATA TOOL ITC800 CONTROL SYSTEM TENSION WHEEL CLEANING 1. Remove the clevis pin (1) holding the pinch arms (2) and allow it to swing down. Be careful to ensure the backing wheel and pin do not slide out with the pinch arms removed. -
Page 46: Knife Replacement
User Manual IT8000 3/8” TIE-LOK DATA TOOL IT7000 1/4” TIE-LOK DATA TOOL ITC800 CONTROL SYSTEM KNIFE REPLACEMENT Remove the Head Cover (1). Pinch the front of cover and rotate down to remove. Remove the E-Clips (2) on the non-motor side only. Push the 2 pins (3) down far enough to allow the linkage (4) to swing out. Remove the knife (5). -
Page 47: Head Replacement
User Manual IT8000 3/8” TIE-LOK DATA TOOL IT7000 1/4” TIE-LOK DATA TOOL ITC800 CONTROL SYSTEM HEAD REPLACEMENT Remove the Head Cover (1). Remove the E-Clips 2x (2) on the motor side only. Pull the pins 2x (3) out of the head. -
Page 48: Punch Replacement
User Manual IT8000 3/8” TIE-LOK DATA TOOL IT7000 1/4” TIE-LOK DATA TOOL ITC800 CONTROL SYSTEM PUNCH REPLACEMENT Remove the head as shown on page 47. Extend the cylinder by pulling on the punch (1) until the punch holder is visible. Punch the spring pin (3/32” Dia) (2) out. -
Page 49: Tension Wheel Replacement
User Manual IT8000 3/8” TIE-LOK DATA TOOL IT7000 1/4” TIE-LOK DATA TOOL ITC800 CONTROL SYSTEM TENSION WHEEL REPLACEMENT Remove the Side Cover (1). Remove the screws (9/64 hex key) 8x (2). Remove the clevis pin (3) and drop the pinch arms (4). -
Page 50: Troubleshooting
User Manual IT8000 3/8” TIE-LOK DATA TOOL IT7000 1/4” TIE-LOK DATA TOOL ITC800 CONTROL SYSTEM TROUBLESHOOTING TROUBLESHOOTING GUIDE – Table 7 Observed Problem Possible Cause Solution Verify the return cycle of the clamp cylinder is Backing Wheel is touching Tension Wheel. - Page 51 User Manual IT8000 3/8” TIE-LOK DATA TOOL IT7000 1/4” TIE-LOK DATA TOOL ITC800 CONTROL SYSTEM Observed Problem Possible Cause Solution Cut-off link jam. De-energize system for safety. Contact BAND-IT. Cut-off Cylinder arm not connected Verify Cut-off Cylinder arm is connected properly, properly.
- Page 52 User Manual IT8000 3/8” TIE-LOK DATA TOOL IT7000 1/4” TIE-LOK DATA TOOL ITC800 CONTROL SYSTEM Observed Problem Possible Cause Solution Check power cord. Check all connections between components. Be sure to match connector styles, number of pins on Unplugged power cord / individual connections and observe keyed connectors.
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Page 53: Error Codes
User Manual IT8000 3/8” TIE-LOK DATA TOOL IT7000 1/4” TIE-LOK DATA TOOL ITC800 CONTROL SYSTEM ERROR CODES Types of Error Messages: Warning Messages: These message types are displayed to assist operators with understanding tool behavior and typically resolve themselves. These can be set to persist if the cycle is ended by the operator before they resolve, depending on the “Enable Error Bypass”... - Page 54 User Manual IT8000 3/8” TIE-LOK DATA TOOL IT7000 1/4” TIE-LOK DATA TOOL ITC800 CONTROL SYSTEM Table 8 – Error Code Summary Table: Number Description Details This error occurs when large changes in motor velocity are detected, and the number of detections exceeds the amount of allowable slipping events defined on the HMI.