Band-it IT8000 User Manual

3/8” tie-lok data tool
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User Manual
Original document
(Not a translation)
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
IT8000 User Manual
1
IT8000
3/8" Tie-Lok® Data Tool
Document #P80080 Rev. B
© Copyright
BAND-IT-IDEX, Inc. 2022
All rights reserved

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  • Page 1 User Manual IT8000 3/8” Tie-Lok® Data Tool IT8000 User Manual Original document (Not a translation) BAND-IT-IDEX, Inc. Document #P80080 Rev. B A Unit of IDEX Corporation © Copyright 4799 Dahlia Street BAND-IT-IDEX, Inc. 2022 Denver, CO 80216-3070 USA All rights reserved...
  • Page 2: Table Of Contents

    TOOL ROTATION ..............................25 CENTER OF GRAVITY ............................26 MOUNTING EXAMPLES ............................27 BAND-IT-IDEX, Inc. Document #P80080 Rev. B A Unit of IDEX Corporation © Copyright 4799 Dahlia Street BAND-IT-IDEX, Inc. 2022 Denver, CO 80216-3070 USA All rights reserved P: 1-800-525-0758...
  • Page 3 TENSION AND BACKING WHEEL REPLACEMENT ....................45 TROUBLESHOOTING ......................... 46 ERROR CODES ..............................49 BAND-IT-IDEX, Inc. Document #P80080 Rev. B A Unit of IDEX Corporation © Copyright 4799 Dahlia Street BAND-IT-IDEX, Inc. 2022 Denver, CO 80216-3070 USA All rights reserved P: 1-800-525-0758...
  • Page 4: Safety Guidelines And Warranty

    SAFETY GUIDELINES AND WARRANTY SAFETY INSTRUCTIONS Read this manual to help you understand the intent and operation of this tool prior to installing BAND-IT Tie-Lok ® ties. This product manual contains detailed instructions for setting up the tool and safely installing ties.
  • Page 5: Safety Signs

    IT8000 3/8” Tie-Lok® Data Tool This equipment has been tested by BAND-IT-IDEX and meets the requirement of stability during use, storage conditions, transportation, assembly, dismantling when out of service, testing or foreseeable breakdowns providing that the proper safety precautions are observed.
  • Page 6: Guarding And Interlocks

    The Device comes with an emergency stop (E-Stop button) E-Stop Figure 1 BAND-IT-IDEX, Inc. Document #P80080 Rev. B A Unit of IDEX Corporation © Copyright 4799 Dahlia Street BAND-IT-IDEX, Inc. 2022 Denver, CO 80216-3070 USA All rights reserved P: 1-800-525-0758...
  • Page 7: Product Safety Locations

    Figure 3 BAND-IT-IDEX, Inc. Document #P80080 Rev. B A Unit of IDEX Corporation © Copyright 4799 Dahlia Street BAND-IT-IDEX, Inc. 2022 Denver, CO 80216-3070 USA All rights reserved P: 1-800-525-0758...
  • Page 8: Overview

    3/8” Tie-Lok® Data Tool OVERVIEW • The IT8000 is designed to install 3/8" Tie-Lok® ties with repeatability and control. The machine is adjustable for individual applications and provides data to ensure the quality of the finished assembly • The IT8000 is powered by pneumatic cylinders and an electric motor powered with an AC connection.
  • Page 9: Environment

    Tool weight: 10 lbs (4.5 kg) Controller weight: 63 lbs (28.6 kg) BAND-IT-IDEX, Inc. Document #P80080 Rev. B A Unit of IDEX Corporation © Copyright 4799 Dahlia Street BAND-IT-IDEX, Inc. 2022 Denver, CO 80216-3070 USA All rights reserved P: 1-800-525-0758...
  • Page 10: Tool Setup

    3/8” Tie-Lok® Data Tool TOOL SETUP OPERATING REQUIREMENTS Table 2 Clamp Type BAND-IT 3/8” Tie-Lok® Tie Series Operation Air Requirements 80 PSI (552 kPa) Clean dry compressed air Air Flow Rate: 0.25 CFM (7.1 L/min.) Do not exceed pressure listed on regulator...
  • Page 11: Part Descriptions And Locations

    Backing Trigger Upper Lower Band Wheel Cylinder Band Guide Guide Figure 5 BAND-IT-IDEX, Inc. Document #P80080 Rev. B A Unit of IDEX Corporation © Copyright 4799 Dahlia Street BAND-IT-IDEX, Inc. 2022 Denver, CO 80216-3070 USA All rights reserved P: 1-800-525-0758...
  • Page 12 Cover Pneumatics Cover Handle Cover Head Cover Left Side Cover Figure 6 BAND-IT-IDEX, Inc. Document #P80080 Rev. B A Unit of IDEX Corporation © Copyright 4799 Dahlia Street BAND-IT-IDEX, Inc. 2022 Denver, CO 80216-3070 USA All rights reserved P: 1-800-525-0758...
  • Page 13: Installation Tool Dimensions

    IT8000 3/8” Tie-Lok® Data Tool INSTALLATION TOOL DIMENSIONS Figure 7 Figure 8 BAND-IT-IDEX, Inc. Document #P80080 Rev. B A Unit of IDEX Corporation © Copyright 4799 Dahlia Street BAND-IT-IDEX, Inc. 2022 Denver, CO 80216-3070 USA All rights reserved P: 1-800-525-0758...
  • Page 14: Controller Enclosure Dimensions

    (4) 9/16” holes on the back mounting plate. Figure 9 BAND-IT-IDEX, Inc. Document #P80080 Rev. B A Unit of IDEX Corporation © Copyright 4799 Dahlia Street BAND-IT-IDEX, Inc. 2022 Denver, CO 80216-3070 USA All rights reserved P: 1-800-525-0758...
  • Page 15: Connecting The Tool To Controller

    Data Cable Figure 10 Air Harness Figure 12 Motor Key Figure 11 BAND-IT-IDEX, Inc. Document #P80080 Rev. B A Unit of IDEX Corporation © Copyright 4799 Dahlia Street BAND-IT-IDEX, Inc. 2022 Denver, CO 80216-3070 USA All rights reserved P: 1-800-525-0758...
  • Page 16: Connecting The Hmi To Controller

    Ethernet Port Cut-off Signal & Data Cable Remote Trigger Figure 16 Figure 17 BAND-IT-IDEX, Inc. Document #P80080 Rev. B A Unit of IDEX Corporation © Copyright 4799 Dahlia Street BAND-IT-IDEX, Inc. 2022 Denver, CO 80216-3070 USA All rights reserved P: 1-800-525-0758...
  • Page 17: Air System Setup And Pressure Settings

    Controller Pneumatics Valve Bank Exhaust Input Unused Exhaust Figure 19 Figure 20 BAND-IT-IDEX, Inc. Document #P80080 Rev. B A Unit of IDEX Corporation © Copyright 4799 Dahlia Street BAND-IT-IDEX, Inc. 2022 Denver, CO 80216-3070 USA All rights reserved P: 1-800-525-0758...
  • Page 18: Air Flow Timing

    Note: Regardless of the setting, the scrap will have to be pulled out by hand. See HMI settings to change the setting (pg. 35) BAND-IT-IDEX, Inc. Document #P80080 Rev. B A Unit of IDEX Corporation © Copyright 4799 Dahlia Street BAND-IT-IDEX, Inc. 2022 Denver, CO 80216-3070 USA All rights reserved P: 1-800-525-0758...
  • Page 19: Syncing Tool To Controller

    Air pressure and motor power will not be activated until after this point. E-Stop Door Latch Power Switch Figure 22 BAND-IT-IDEX, Inc. Document #P80080 Rev. B A Unit of IDEX Corporation © Copyright 4799 Dahlia Street BAND-IT-IDEX, Inc. 2022 Denver, CO 80216-3070 USA All rights reserved P: 1-800-525-0758...
  • Page 20: Operation

    Figure 24 Figure 25 Figure 26 BAND-IT-IDEX, Inc. Document #P80080 Rev. B A Unit of IDEX Corporation © Copyright 4799 Dahlia Street BAND-IT-IDEX, Inc. 2022 Denver, CO 80216-3070 USA All rights reserved P: 1-800-525-0758...
  • Page 21: Tie Inspection

    IT8000 3/8” Tie-Lok® Data Tool TIE INSPECTION The IT8000 forms a locking dimple into the Tie-Lok® Tie with the punch and cuts the remaining tail. When installing a Tie-Lok® tie, a visual check is recommended to verify the presence of a locking dimple after the tie has been applied.
  • Page 22: Mounting And Fixturing

    User Manual IT8000 3/8” Tie-Lok® Data Tool MOUNTING AND FIXTURING At a minimum BAND-IT recommends that the tool be connected to a tool balancer or connected to an ergonomic lift assistance arm. Tool Balancer • The tool needs to be located directly above the clamp location if using a balancer as shown below (Figures 32 &...
  • Page 23 Figure 34 Figure 35 Figure 36 BAND-IT-IDEX, Inc. Document #P80080 Rev. B A Unit of IDEX Corporation © Copyright 4799 Dahlia Street BAND-IT-IDEX, Inc. 2022 Denver, CO 80216-3070 USA All rights reserved P: 1-800-525-0758...
  • Page 24 Articulating Arms • Three 10-32 mounting holes are provided to attach the IT8000 to an articulating arm. • The arm must be able to support approximately 10 lb. in addition to any brackets installed to the tool. •...
  • Page 25: Tool Rotation

    Roll is required on applications that have clamp(s) at different angles. Depending on the application, 90° of rotation is recommended. Pitch Roll Figure 42 BAND-IT-IDEX, Inc. Document #P80080 Rev. B A Unit of IDEX Corporation © Copyright 4799 Dahlia Street BAND-IT-IDEX, Inc. 2022 Denver, CO 80216-3070 USA All rights reserved P: 1-800-525-0758...
  • Page 26: Center Of Gravity

    CG Icon [4.1] [55.9] [57.4] Figure 43 Figure 44 [47.2] Figure 45 BAND-IT-IDEX, Inc. Document #P80080 Rev. B A Unit of IDEX Corporation © Copyright 4799 Dahlia Street BAND-IT-IDEX, Inc. 2022 Denver, CO 80216-3070 USA All rights reserved P: 1-800-525-0758...
  • Page 27: Mounting Examples

    Yaw Axis Roll Axis Figure 46 Figure 49 Figure 48 Figure 47 BAND-IT-IDEX, Inc. Document #P80080 Rev. B A Unit of IDEX Corporation © Copyright 4799 Dahlia Street BAND-IT-IDEX, Inc. 2022 Denver, CO 80216-3070 USA All rights reserved P: 1-800-525-0758...
  • Page 28: Harness Routing

    Note: the harness will stick approximately 2” (51 mm) behind the tool if the harness is routed as shown below. Figure 52 BAND-IT-IDEX, Inc. Document #P80080 Rev. B A Unit of IDEX Corporation © Copyright 4799 Dahlia Street BAND-IT-IDEX, Inc. 2022 Denver, CO 80216-3070 USA All rights reserved P: 1-800-525-0758...
  • Page 29: Tool Clearance Requirements

    C. Centerline distance to flange (min) 1.00” [25.4mm] D. Tool Width 5.50” [139.7mm] Figure 53 Figure 54 BAND-IT-IDEX, Inc. Document #P80080 Rev. B A Unit of IDEX Corporation © Copyright 4799 Dahlia Street BAND-IT-IDEX, Inc. 2022 Denver, CO 80216-3070 USA All rights reserved P: 1-800-525-0758...
  • Page 30: Sensor Activation

    REMOTE ACTUATION The IT8000 can be remote actuated with a foot pedal or palm buttons via the remote trigger 4 pin connection on the side of the box. If using the Mencom yellow cable supplied with the controller, the brown to white pin connection needs to be closed to activate the tool.
  • Page 31: Factory Program Settings

    *Recommended target torque is 40% for optimal component life and performance. For additional clamping performance, target torque can be set to a maximum of 50%. BAND-IT-IDEX, Inc. Document #P80080 Rev. B A Unit of IDEX Corporation © Copyright 4799 Dahlia Street BAND-IT-IDEX, Inc. 2022 Denver, CO 80216-3070 USA All rights reserved P: 1-800-525-0758...
  • Page 32: Software And Electronics

    Log In / Log Out: Allows/Prohibits access to the Settings tab. Reset Error: Resets any error on the top banner Figure 56 BAND-IT-IDEX, Inc. Document #P80080 Rev. B A Unit of IDEX Corporation © Copyright 4799 Dahlia Street BAND-IT-IDEX, Inc. 2022 Denver, CO 80216-3070 USA All rights reserved P: 1-800-525-0758...
  • Page 33 Contact Switches/Trigger Indicators: The round indicators will light up blue when the contact switch sensors or trigger are activated respctively. Figure 57 BAND-IT-IDEX, Inc. Document #P80080 Rev. B A Unit of IDEX Corporation © Copyright 4799 Dahlia Street BAND-IT-IDEX, Inc. 2022 Denver, CO 80216-3070 USA All rights reserved P: 1-800-525-0758...
  • Page 34 To return to the graph screen, press the “graph” button. Figure 59 BAND-IT-IDEX, Inc. Document #P80080 Rev. B A Unit of IDEX Corporation © Copyright 4799 Dahlia Street BAND-IT-IDEX, Inc. 2022 Denver, CO 80216-3070 USA All rights reserved P: 1-800-525-0758...
  • Page 35 Reset Cycle Count. Resets the Clamp Count on the top of the screen Exit runtime: closes the IT8000 program and goes to the home windows screen. To update date and time on the HMI: Exit Runtime -> Settings -> Date/Time -> Restart Runtime Figure 60 BAND-IT-IDEX, Inc.
  • Page 36 Cycle Warning Count – PM count to notify when the tool needs to be regreased BAND-IT-IDEX, Inc. Document #P80080 Rev. B A Unit of IDEX Corporation © Copyright 4799 Dahlia Street BAND-IT-IDEX, Inc. 2022 Denver, CO 80216-3070 USA All rights reserved P: 1-800-525-0758...
  • Page 37 Manual Jog Speed – Speed of motor jog in manual mode. Figure 64 BAND-IT-IDEX, Inc. Document #P80080 Rev. B A Unit of IDEX Corporation © Copyright 4799 Dahlia Street BAND-IT-IDEX, Inc. 2022 Denver, CO 80216-3070 USA All rights reserved P: 1-800-525-0758...
  • Page 38 The HMI Screen has physical buttons to the sides of the touch screen. Figure 66 shows the settings for those buttons. Figure 66 BAND-IT-IDEX, Inc. Document #P80080 Rev. B A Unit of IDEX Corporation © Copyright 4799 Dahlia Street BAND-IT-IDEX, Inc. 2022 Denver, CO 80216-3070 USA All rights reserved P: 1-800-525-0758...
  • Page 39: Maintenance

    3/8” Tie-Lok® Data Tool MAINTENANCE MAINTENANCE SCHEDULE The IT8000 tool requires periodic maintenance to prevent malfunction or damage. Refer to the table below for recommended maintenance intervals of critical tool components. Intervals may vary depending on the operating environment. Table 6...
  • Page 40: Lubrication

    BAND-IT-IDEX, Inc. Document #P80080 Rev. B A Unit of IDEX Corporation © Copyright 4799 Dahlia Street BAND-IT-IDEX, Inc. 2022 Denver, CO 80216-3070 USA All rights reserved P: 1-800-525-0758...
  • Page 41: Tension Wheel Cleaning

    BAND-IT-IDEX, Inc. Document #P80080 Rev. B A Unit of IDEX Corporation © Copyright 4799 Dahlia Street BAND-IT-IDEX, Inc. 2022 Denver, CO 80216-3070 USA All rights reserved P: 1-800-525-0758...
  • Page 42: Knife Replacement

    Figure 72 BAND-IT-IDEX, Inc. Document #P80080 Rev. B A Unit of IDEX Corporation © Copyright 4799 Dahlia Street BAND-IT-IDEX, Inc. 2022 Denver, CO 80216-3070 USA All rights reserved P: 1-800-525-0758...
  • Page 43: Head Replacement

    Figure 74 BAND-IT-IDEX, Inc. Document #P80080 Rev. B A Unit of IDEX Corporation © Copyright 4799 Dahlia Street BAND-IT-IDEX, Inc. 2022 Denver, CO 80216-3070 USA All rights reserved P: 1-800-525-0758...
  • Page 44: Punch Replacement

    BAND-IT-IDEX, Inc. Document #P80080 Rev. B A Unit of IDEX Corporation © Copyright 4799 Dahlia Street BAND-IT-IDEX, Inc. 2022 Denver, CO 80216-3070 USA All rights reserved P: 1-800-525-0758...
  • Page 45: Tension And Backing Wheel Replacement

    Figure 77 BAND-IT-IDEX, Inc. Document #P80080 Rev. B A Unit of IDEX Corporation © Copyright 4799 Dahlia Street BAND-IT-IDEX, Inc. 2022 Denver, CO 80216-3070 USA All rights reserved P: 1-800-525-0758...
  • Page 46: Troubleshooting

    Excessively worn or damaged knife or tool Replace knife or head. head. BAND-IT-IDEX, Inc. Document #P80080 Rev. B A Unit of IDEX Corporation © Copyright 4799 Dahlia Street BAND-IT-IDEX, Inc. 2022 Denver, CO 80216-3070 USA All rights reserved P: 1-800-525-0758...
  • Page 47 IT8000 3/8” Tie-Lok® Data Tool Observed Problem Possible Cause Solution Cut-off link jam. De-energize system for safety. Contact BAND-IT. Cut-off Cylinder arm not connected Verify Cut-off Cylinder arm is connected properly, properly. with pins fully inserted. Failure to cut clamp Knife and pins un-lubricated.
  • Page 48 External trigger is on. Turn off external trigger. BAND-IT-IDEX, Inc. Document #P80080 Rev. B A Unit of IDEX Corporation © Copyright 4799 Dahlia Street BAND-IT-IDEX, Inc. 2022 Denver, CO 80216-3070 USA All rights reserved P: 1-800-525-0758...
  • Page 49: Error Codes

    The first digit of critical alarms begins with a “1”. BAND-IT-IDEX, Inc. Document #P80080 Rev. B A Unit of IDEX Corporation © Copyright 4799 Dahlia Street BAND-IT-IDEX, Inc. 2022 Denver, CO 80216-3070 USA All rights reserved P: 1-800-525-0758...
  • Page 50 Possible Cause: See “Pre-set tension is not reached” troubleshooting section. BAND-IT-IDEX, Inc. Document #P80080 Rev. B A Unit of IDEX Corporation © Copyright 4799 Dahlia Street BAND-IT-IDEX, Inc. 2022 Denver, CO 80216-3070 USA All rights reserved P: 1-800-525-0758...

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