Beckhoff CP22 Series Manual
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- Page 1 Manual | EN CP22xx Panel PC 2024-03-08 | Version: 2.9...
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Page 3: Table Of Contents
Grounding the Panel PC .................... 29 4.3.3 Connecting cables and power supply ................ 30 Switching the Panel PC on and off.................... 32 5 Beckhoff Device Manager ........................ 34 6 Decommissioning ........................... 36 Disconnecting the power supply and cables ................... 36 Disassembly and disposal....................... 37 7 Maintenance ............................ 38... - Page 4 Table of contents Version: 2.9 CP22xx...
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Page 5: Notes On The Documentation
Copyright © Beckhoff Automation GmbH & Co. KG. Publication of this document on websites other than ours is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design. -
Page 6: For Your Safety
Exclusion of liability Beckhoff shall not be liable in the event of non-compliance with this documentation and thus the use of the devices outside the documented operating conditions. -
Page 7: Fundamental Safety Instructions
For your safety Fundamental safety instructions The following safety instructions must be observed when handling the device. Application conditions • Do not use the device under extreme environmental conditions. • Only use the device in hazardous areas if it is explicitly designed for this purpose. •... -
Page 8: Notes On Information Security
For your safety Notes on information security The products of Beckhoff Automation GmbH & Co. KG (Beckhoff), insofar as they can be accessed online, are equipped with security functions that support the secure operation of plants, systems, machines and networks. Despite the security functions, the creation, implementation and constant updating of a holistic security concept for the operation are necessary to protect the respective plant, system, machine and networks against cyber threats. -
Page 9: Product Overview
Product overview Product overview The CP22xx built-in Panel PC is designed for installation in the front of a control cabinet and represents a powerful platform for use in machine and system engineering. Thanks to its processors, you can use the panel PC for the following applications, among others: •... -
Page 10: Fig. 1 Without And With Push Button Extension
Product overview Fig. 1: Without and with push button extension Version: 2.9 CP22xx... -
Page 11: Structure
Product overview Structure Fig. 2: Structure Table 1: CP22xx configuration legend Component Description Clamping lever Mounting the panel PC in the panel of the control cabinet Access to storage media Storage media behind the cover Fan access Fan cartridges Access battery Battery behind the cover Display and touch screen glass Operation of the panel PC Name plate... -
Page 12: Fig. 3 Structure Stainless Steel Device
Product overview Fig. 3: Structure stainless steel device Table 2: Legend structure CP22xx stainless steel device Component Description Clamping lever Mounting the panel PC in the panel of the control cabinet Silicone seal Protection of the connection section from moisture Access to storage media Storage media behind the cover Fan access Fan cartridges... -
Page 13: Interface Description
Product overview Interface description In the basic configuration, the panel PC includes the following interfaces: • Power supply (X110) • Ethernet RJ45 (X109, X108) • USB (X104 - X107) • DVI (X103) • RS232 (X102) The interfaces are located on the rear side of the panel PC at the bottom in the connection section. Depending on the selected display size of your device, the connection compartment is set up differently (see Fig. -
Page 14: Power Supply
(0 V) and PIN 6 (24 V) of the socket. If the panel PC is equipped with an integrated uninterruptible power supply (UPS), an external battery pack can additionally be connected to PIN 1 and PIN 2. Beckhoff offers the C9900-U330 battery pack for this purpose. -
Page 15: Ethernet Rj45
Product overview 3.2.2 Ethernet RJ45 The panel PC has two Gigabit LAN ports (X108, X109). The 100Base-T and 1000Base-T Ethernet standards enable the connection of corresponding network components and data rates of 100/1000 Mbit/s. The required speed is selected automatically. The RJ45 connection technology with twisted-pair cables is used. The maximum length of the cable connection is 100 m. -
Page 16: Usb
Product overview 3.2.3 The panel PC has four USB interfaces (X104, X107). They are used to connect peripheral devices with USB interfaces. X104 X106 9 8 7 9 8 7 6 5 1 2 3 4 1 2 3 4 9 8 7 6 5 9 8 7 6 5 1 2 3 4... -
Page 17: Dvi
Product overview 3.2.4 The panel PC is equipped with a DVI connector (X103), to which a DVI-capable monitor can be connected. Only digital signals are transmitted. X103 Fig. 8: DVI interface pin numbering Table 6: DVI interface pin assignment Connection Connection Connection TMDS Data 2 - TMDS Data 1 - TMDS Data 0 -... -
Page 18: Optional Interfaces
CP22xx-0040 The PCIe module is the Beckhoff definition of a small plug-in card format with a PCIe-x1 bus interface. For ordering options, please contact your Beckhoff Sales department. If you have ordered your device without PCIe module slots and subsequently want to install PCIe modules, you must first send your device to Beckhoff Service for the conversion (see chapter 10.1 Service and Support). -
Page 19: Fig. 10 Position Pcie Module Slots
Product overview Fig. 10: Position PCIe module slots If you have ordered the device without already installed modules, you have to replace the blank covers of the module slots with the ordered PCIe modules on your own. Regardless of where the module slots are located, you must proceed in the same way. -
Page 20: Name Plate
Product overview Name plate The name plate provides information about the panel PC equipment. The name plate shown here serves only as an example. xxxxxxx xxxxxxxxxxxx xxxxxxxxxxxx Fig. 12: Name plate Table 10: Legend CP22xx name plate Description Model: The last four digits indicate the device generation. Serial number (BTN) Date of manufacture Mainboard... - Page 21 Product overview Grounding bolt for functional earthing of the panel PC Symbols Note: Here are the symbols applicable to the device such as CE, EAC, UKCA, . The approvals of your device can be found on the name plate and in chapter 10.2 Approvals. Address of the vendor Access to motherboard battery Access to storage medium...
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Page 22: Commissioning
You can either order a Beckhoff protective film individually and fit it yourself retrospectively, or you can order the film for fitting directly ex factory. Please refer to the price list for the available protective films according to the display size of your device. -
Page 23: Transport And Unpacking
4. Check your delivery for completeness by comparing it with your order. 5. Check the contents for visible shipping damage. 6. In case of discrepancies between the package contents and the order, or in case of transport damage, please inform Beckhoff Service (see Chapter 10.1 Service and Support). CP22xx Version: 2.9... -
Page 24: Control Cabinet Installation
The device is designed for installation in the front of a control cabinet in machine and system engineering. The environmental conditions specified for operation must be observed. Dimensions The dimensions of the panel PC can be found on the Beckhoff website: https://www.beckhoff.com/de-de/ support/downloadfinder/technische-zeichnungen/. All dimensions are in mm. -
Page 25: Fig. 13 Delivery State Clamping Lever
Commissioning Fig. 13: Delivery state clamping lever To install and secure the panel PC in the control cabinet, follow the steps shown in Fig. 14 and 15: 1. Insert the panel PC at the intended position in the wall of the control cabinet. Make sure that the device is secured against falling out until it is fastened properly. -
Page 26: Connecting The Panel Pc
Commissioning Fig. 15: Control cabinet installation Also see about this 2 Technical data [} 49] Connecting the Panel PC CAUTION Risk of electric shock Dangerous touch voltages can lead to electric shock. To avoid electric shock, observe the following: • Never connect or disconnect the device cables during a thunderstorm. •... -
Page 27: Mounting Power Supply Cable
If you require a replacement for the voltage connector or the strain relief housing, you can order these from Beckhoff Sales using the following ordering option: • C9900-P926: power supply plug for Industrial PC C5210, C63xx, C65xx, C69xx, CP22xx, CP27xx,... -
Page 28: Fig. 17 Disassembly Of The Strain Relief Housing
Commissioning Fig. 17: Disassembly of the strain relief housing Version: 2.9 CP22xx... -
Page 29: Grounding The Panel Pc
Commissioning 4.3.2 Grounding the Panel PC Potential differences are minimized and electrical currents are diverted to the ground through grounding or potential equalization of electronic devices. This is to prevent dangerous touch voltages and electromagnetic interference. Protective earth The protective grounding of a device serves to avoid dangerous touch voltages. According to the EN 60204-1 standard (Chapter 8 Potential equalization), protective grounding is required if: •... -
Page 30: Connecting Cables And Power Supply
0...50 °C, contains two closed lead-acid batteries VRLA-AGM You can use the UPS output of the power supply unit and connect a Beckhoff Control Panel as a second display. If the supply voltage fails and the panel PC is only supplied by the battery pack, the control panel remains in operation. -
Page 31: Fig. 19 Wiring Diagram With Ups
Commissioning PIN 4 and 5 of the battery pack are available for looping through a 24 V power supply. Accordingly, you can connect a three-core sheathed cable with plus and minus of the supply voltage as well as protective earth to the battery pack and then connect to the PC with a five-core sheathed cable. -
Page 32: Switching The Panel Pc On And Off
When you switch on the PC for the first time, the optionally pre-installed operating system will be started. For any additional hardware you have connected, you have to install the drivers yourself afterwards. In addition, the Beckhoff Device Manager starts automatically. The Device Manager is a software from Beckhoff that supports you in configuring the PC. - Page 33 You then use the installation package to install the UPS software components. The UPS software components come with a detailed help function. Call up the help files either directly from the configuration register by clicking the Help button or start the file under Start > Programs > Beckhoff > UPS software components.
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Page 34: Beckhoff Device Manager
• User name: Administrator • Password: 1 You also have the option of using the Beckhoff Device Manager to remotely configure the industrial PC via a web browser. More detailed information is available in the Beckhoff Device Manager manual. First start Beckhoff Device Manager When your industrial PC is booted for the first time, the Beckhoff Device Manager also starts automatically for the first time. -
Page 35: Fig. 21 Beckhoff Device Manager - Start Page
Secure passwords Strong passwords are an important prerequisite for a secure system. Beckhoff supplies the device images with standard user names and standard passwords for the operating system. It is imperative that you change these. Controllers are shipped without a password in the UEFI/BIOS setup. Beckhoff recommends assigning a password here as well. -
Page 36: Decommissioning
Decommissioning Decommissioning NOTICE Hardware damage due to power supply A connected power supply can cause damage to the device during disassembly. • Disconnect the power supply from the device before starting to disassemble it. As part of the decommissioning of the panel PC, you must first disconnect the power supply and cables. You can then remove the device from the control cabinet. -
Page 37: Disassembly And Disposal
Decommissioning Disassembly and disposal In order to be able to dismount the panel PC from the control cabinet, you must first have disconnected the power supply and the cables (see Chapter 5.1 Disconnecting the power supply and cables [} 36]). To remove the panel PC from the control cabinet, follow the steps shown in Fig. 22 and 23: 1. -
Page 38: Maintenance
You can clean the front screen of the device during operation. In order to avoid inadvertent touch entries when doing this, you must first set the device to "Cleaning Mode" with the help of the Beckhoff Control Tool. Also make sure that you not only clean the display area, but also the edge of the glass pane. Impurities in... -
Page 39: Fig. 24 Select "Cleaning Mode
Maintenance The Beckhoff Control Tool does not start automatically when the device starts up. Proceed as follows to activate the "Cleaning Mode" of the Beckhoff Control Tool: 1. Go to the Beckhoff Control Tool to start it. ð When the tool is started, a small sun symbol appears in the taskbar. -
Page 40: Table 12 Device Component Replacement Recommendations
Beckhoff therefore recommends replacing some of the components of the devices after the time after which predictions of the remaining service life of such components can no longer be reliably calculated. -
Page 41: Replacing The Battery
Replace the battery with R/C (BBCV2), order number RC2032, nominal voltage 3 V. Using any other battery may cause fire or explosion. • Only replace the battery with a replacement battery from Beckhoff Service. • When replacing the battery, make sure that the polarity is correct. -
Page 42: Replacing The Storage Media
If you want to exchange a storage medium according to Beckhoff's recommendation, you must copy the data from the old to the new storage medium. You can use the Beckhoff Service Tool (BST) for this purpose. BST is a graphical backup and restore program for PCs with a Windows operating system. You can create an image of your operating system and use it to back up the operating system. -
Page 43: Fig. 28 Exchange Hard Disk
Maintenance 2. Turn the cover to the left side (section B). 3. Remove the hard disk or SSD from the panel PC by pulling on the protruding Beckhoff sticker (section BECKHOFF Fig. 28: Exchange hard disk 4. Insert the new hard disk or SSD into the PC in the same orientation up to the stop. -
Page 44: Fig. 29 Replacing The Cfast
Maintenance Fig. 29: Replacing the CFast The old storage media must be disposed of in accordance with the national electronic waste regulations. Version: 2.9 CP22xx... -
Page 45: Replacing The Fan
The device may be damaged if the wrong type of fan is installed. • Only replace the fans with replacement fans from Beckhoff Service. The fans ensure optimal cooling of the device. Order replacement fans only from Beckhoff. Please get in touch with your Beckhoff sales contact. -
Page 46: Exchange Seal
The seal may become porous after a long period of operation. In that case, you should replace the seal to continue protecting the connection section. You can order the following replacement seals from your Beckhoff sales department: Table 14: Ordering options seal... -
Page 47: Fig. 31 Replacing Silicone Seal
Maintenance Fig. 31: Replacing silicone seal CP22xx Version: 2.9... -
Page 48: Troubleshooting
No function of the panel PC No power supply to the panel PC Check the power supply cable Other cause Call Beckhoff Service The panel PC does not boot fully BIOS setup settings are incorrect Check BIOS setup settings (load... -
Page 49: Technical Data
Supply voltage 20.4-30 V (24 V power supply unit) Power consumption Data sheet for calculating power consumption and power loss in the download finder - Data sheets: http://www.beckhoff.com/downloadfinder Protection rating Front IP65, rear IP20 Vibration resistance (sinusoidal EN 60068-2-6: 10 ... 58 Hz: 0.035 mm vibration) 58 ... -
Page 50: 10 Appendix
33415 Verl Germany Phone: + 49 5246/963-0 email: info@beckhoff.de The addresses of the worldwide Beckhoff branches and agencies can be found on our website at http:// www.beckhoff.com/. You will also find further documentation for Beckhoff components there. Version: 2.9 CP22xx... -
Page 51: Approvals
Appendix 10.2 Approvals Your device has at least the following approvals: • CE • EAC • UKCA • FCC You will find all other applicable approvals on the name plate of your device. FCC approvals for the United States of America FCC: Federal Communications Commission Radio Frequency Interference Statement This device was tested and complies with the limits for a digital device of class A, according part 15 of the FCC regulations. - Page 52 Fig. 18 Grounding bolt for functional earthing ..................Fig. 19 Wiring diagram with UPS ......................Fig. 20 Beckhoff Device Manager - Change passwords ................Fig. 21 Beckhoff Device Manager – Start page ..................Fig. 22 Removal from the control cabinet ....................
- Page 53 List of tables List of tables Table 1 CP22xx configuration legend ....................... Table 2 Legend structure CP22xx stainless steel device................Table 3 Voltage socket pin assignment ....................Table 4 Ethernet interface pin assignment....................Table 5 USB interface pin assignment...................... Table 6 DVI interface pin assignment ....................... Table 7 RS232 pin assignment .........................
- Page 55 More Information: www.beckhoff.com/cp22xx Beckhoff Automation GmbH & Co. KG Hülshorstweg 20 33415 Verl Germany Phone: +49 5246 9630 info@beckhoff.com www.beckhoff.com...