Beckhoff CP22 Series Manual
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- Page 1 Manual | EN CP22xx Panel PC 2022-7-26 | Version: 2.0...
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Page 3: Table Of Contents
Grounding the Panel PC .................... 28 4.3.3 Connecting cables and power supply ................ 29 Switching the Panel PC on and off.................... 31 5 Beckhoff Device Manager ........................ 33 6 Decommissioning ........................... 35 Disconnecting the power supply and cables ................... 35 Disassembly and disposal....................... 36 7 Maintenance ............................ 37... - Page 4 Table of contents Version: 2.0 CP22xx...
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Page 5: Notes On The Documentation
Copyright © Beckhoff Automation GmbH & Co. KG. Publication of this document on websites other than ours is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design. -
Page 6: For Your Safety
Exclusion of liability Beckhoff shall not be liable in the event of non-compliance with this documentation and thus the use of the devices outside the documented operating conditions. Description of safety symbols The following safety symbols are used in these operating instructions. -
Page 7: Operator's Obligation To Exercise Diligence
For your safety Application conditions • Never use the device in potentially explosive atmospheres. • Do not carry out any work on the device while it is live. Always switch off the supply voltage for the device before mounting it, replacing device components or rectifying malfunctions. This does not apply to the replacement of hard disks and SSDs in a RAID configuration. -
Page 8: Notes On Information Security
For your safety Notes on information security The products of Beckhoff Automation GmbH & Co. KG (Beckhoff), insofar as they can be accessed online, are equipped with security functions that support the secure operation of plants, systems, machines and networks. Despite the security functions, the creation, implementation and constant updating of a holistic security concept for the operation are necessary to protect the respective plant, system, machine and networks against cyber threats. -
Page 9: Product Overview
Product overview Product overview The CP22xx built-in Panel PC is designed for installation in the front of a control cabinet and represents a powerful platform for use in machine and system engineering. Thanks to its processors, you can use the Panel PC for the following applications, among others: •... -
Page 10: Fig. 1 Cp22Xx_Without And With Push Button Extension
Product overview Fig. 1: CP22xx_without and with push button extension Version: 2.0 CP22xx... -
Page 11: Structure
Product overview Structure Fig. 2: CP22xx_structure Table 1: Key: CP22xx structure Component Description Clamping lever Mounting the Panel PC in the panel of the control cabinet Access to storage media Storage media behind the cover Fan access Fan cartridges Access battery Battery behind the cover Display and touch screen glass Operation of the Panel PC Access to interfaces... -
Page 12: Interface Description
Product overview Interface description In the basic configuration, the Panel PC includes the following interfaces: • Power supply (X110) • Ethernet RJ45 (X109, X108) • USB (X104 - X107) • DVI (X103) • RS232 (X102) The interfaces are located on the rear side of the Panel PC at the bottom in the connection section. Depending on the selected display size of your device, the connection compartment is set up differently (see Fig. -
Page 13: Power Supply
(0 V) and PIN 6 (24 V) of the socket. If the Panel PC is equipped with an integrated uninterruptible power supply (UPS), an external battery pack can additionally be connected to PIN 1 and PIN 2. Beckhoff offers the C9900-U330 battery pack for this purpose. -
Page 14: Ethernet Rj45
Product overview 3.2.2 Ethernet RJ45 The Panel PC has two Gigabit LAN ports (X112, X113). The 100Base-T and 1000Base-T Ethernet standards enable the connection of corresponding network components and data rates of 100/1000 Mbit/s. The required speed is selected automatically. The RJ45 connection technology with twisted-pair cables is used. -
Page 15: Usb
Product overview 3.2.3 The Panel PC has four USB ports (X104, X107). They are used to connect peripheral devices with USB interfaces. X104 X106 9 8 7 9 8 7 6 5 1 2 3 4 1 2 3 4 9 8 7 6 5 9 8 7 6 5 1 2 3 4... -
Page 16: Dvi
Product overview 3.2.4 The Panel PC is equipped with a DVI connector (X103) to which a DVI-capable monitor can be connected. Only digital signals are transmitted. X103 Fig. 7: CP22xx_DVI port pin numbering Table 5: DVI interface pin assignment Connection Connection Connection TDMS Data 2 - TDMS Data 1 - TDMS Data 0 -... -
Page 17: Optional Interfaces
The PCIe module is the Beckhoff definition of a small plug-in card format with a PCIe-x1 bus interface. For ordering options, please contact your Beckhoff Sales department. If you have ordered your device without PCIe module slots and subsequently want to install PCIe modules, you must first send your device to Beckhoff Service for the conversion (see chapter 10.1 Service and Support [} 48]). -
Page 18: Fig. 9 Cp22Xx_Position Pcie Module Slots
Product overview Fig. 9: CP22xx_Position PCIe module slots If you have ordered the device without already installed modules, you have to replace the blank covers of the module slots with the ordered PCIe modules on your own. Regardless of where the module slots are located, you must proceed in the same way. -
Page 19: Name Plate
Product overview Name plate The name plate provides information about the Panel PC equipment. Fig. 11: CP22xx_name plate Table 9: Key CP22xx name plate Description Model: The last four digits indicate the device generation. Serial number (BTN) Date of manufacture Mainboard Storage media Power supply Main memory Storage media... - Page 20 Product overview Grounding bolt for functional earthing of the Panel PC Symbols Note: here are the symbols applicable to the device such as CE, EAC, UKCA, . The approvals of your device can be found on the name plate and in chapter 10.2 Approvals [} 49]. Address of the vendor Access to motherboard battery Access to storage medium...
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Page 21: Commissioning
If you, as the user, require additional protection for the touch screen against dirt and scratching, for example due to dirty hands, this can be achieved with a Beckhoff protective film. The film provides short-term protection for a few days. -
Page 22: Transport And Unpacking
5. Check the contents for visible shipping damage. 6. In case of discrepancies between the package contents and the order, or in case of transport damage, please inform Beckhoff Service (see Chapter 10.1 Service and Support [} 48]). Version: 2.0 CP22xx... -
Page 23: Control Cabinet Installation
Please observe the environmental conditions prescribed for the operation (see Chapter 9 Technical data [} 47]). Dimensions The dimensions of the Panel PC can be found on the Beckhoff website: https://www.beckhoff.com/de-de/ support/downloadfinder/technische-zeichnungen/. All dimensions are in mm. Preparation of the control cabinet The control cabinet must have the required installation cutout according to the device dimensions of the Panel PC. -
Page 24: Fig. 13 Cp22Xx_Wall Positioning
Commissioning To install and secure the Panel PC in the control cabinet, follow the steps shown in Fig. 13 and 14: 1. Insert the Panel PC at the intended position in the panel of the control cabinet. Make sure that the device is secured against falling out until it is fastened properly. -
Page 25: Connecting The Panel Pc
Commissioning Connecting the Panel PC CAUTION Risk of electric shock Dangerous touch voltages can lead to electric shock. To avoid electric shock, adhere to the following points: • Never connect or disconnect the device cables during a thunderstorm. • Provide protective earthing for handling the device. To make the Panel PC ready for operation, you have to connect it. -
Page 26: Mounting Power Supply Cable
If you require a replacement for the voltage connector or the strain relief housing, you can order these from Beckhoff Sales using the following ordering option: • C9900-P926: power supply plug for Industrial PC C5210, C63xx, C65xx, C69xx, CP22xx, CP27xx,... -
Page 27: Fig. 16 Cp22Xx_Disassembly The Strain Relief Housing
Commissioning Fig. 16: CP22xx_disassembly the strain relief housing CP22xx Version: 2.0... -
Page 28: Grounding The Panel Pc
Commissioning 4.3.2 Grounding the Panel PC Potential differences are minimized and electrical currents are diverted to the ground through grounding or potential equalization of electronic devices. This is to prevent dangerous touch voltages and electromagnetic interference. Protective earth The protective earthing of a device serves to avoid dangerous touch voltages. According to the EN 60204-1 standard (Chapter 8 Equipotential bonding), protective earthing is required if: •... -
Page 29: Connecting Cables And Power Supply
0...50 °C, contains two closed lead-acid batteries VRLA-AGM You can use the UPS output of the power supply unit and connect a Beckhoff Control Panel as a second display. If the supply voltage fails and the Panel PC is only supplied by the battery pack, the Control Panel remains in operation. -
Page 30: Fig. 18 Cp22Xx_Wiring Diagram With Ups
Commissioning Industrial PC power connector Battery Power 24 V 24 V DC L max = 10 m ext. switch 1,5 mm / AWG14 Power status UPS Output 24 V DC 24 V/3,4 Ah 30 V/9 A C9900-U330 battery pack Fig. 18: CP22xx_wiring diagram with UPS Version: 2.0 CP22xx... -
Page 31: Switching The Panel Pc On And Off
• Avoid switching off the power supply before shutting down the operating system. • Use the Beckhoff concept (see below) to shut down the operating system in a battery-friendly manner. When the system is switched off or disconnected from its own power supply, the Panel PC is also switched off. - Page 32 Panel PC. The software and drivers are already installed on delivery of the PC with operating system. Otherwise, you will have to install them yourself. In this case, contact Beckhoff Service, who will provide you with software and drivers. The driver software comes with a detailed help function. Call up the help files either directly from the configuration register by clicking the Help button or start the file under Start >...
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Page 33: Beckhoff Device Manager
• User name: Administrator • Password: 1 You also have the option of using the Beckhoff Device Manager to remotely configure the Industrial PC via a web browser. More detailed information is available in the Beckhoff Device Manager manual. First start Beckhoff Device Manager When your Industrial PC is booted for the first time, the Beckhoff Device Manager also starts automatically for the first time. -
Page 34: Fig. 20 Beckhoff Device Manager - Start Page
Secure passwords Strong passwords are an important prerequisite for a secure system. Beckhoff supplies the device images with standard user names and standard passwords for the operating system. It is imperative that you change these. Controllers are shipped without a password in the UEFI/BIOS setup. Beckhoff recommends assigning a password here as well. -
Page 35: Decommissioning
Decommissioning Decommissioning NOTE Hardware damage due to power supply A connected power supply can cause damage to the Panel PC during disassembly. • Disconnect the power supply from the device before starting to disassemble it. As part of the decommissioning of the Panel PC, you must first disconnect the power supply and cables. You can then remove the device from the control cabinet. -
Page 36: Disassembly And Disposal
Decommissioning Disassembly and disposal In order to be able to dismount the Panel PC from the control cabinet, you must first have disconnected the power supply and the cables (see Chapter 5.1 Disconnecting the power supply and cables [} 35]). To remove the Panel PC from the control cabinet, follow the steps shown in Fig. 21 and 22: 1. -
Page 37: Maintenance
You can clean the front screen of the Panel PC during operation. In order to avoid inadvertent touch entries when doing this, you must first set the device to "Cleaning Mode" with the help of the Beckhoff Control Tool. The Beckhoff Control Tool does not start automatically when the PC starts up. Proceed as follows to activate the "Cleaning Mode"... -
Page 38: Fig. 23 Cp22Xx_Select "Cleaning Mode
NOTE Use of incorrect spare parts The use of spare parts not ordered from Beckhoff Service can lead to unsafe and faulty operation. • Only use spare parts that you have ordered from Beckhoff Service. Beckhoff Panel PCs are manufactured from components of the highest quality and robustness. They are selected and tested for best interoperability, long-term availability and reliable function under the specified environmental conditions. -
Page 39: Table 11 Replacement Recommendations For Pc Components
Motherboard battery 5 years Beckhoff is excluded from liability in the event of possible damage occurring during maintenance work. In order to avoid damage caused by electrostatic discharge when replacing device components, protective measures are recommended. Below are some suggestions. -
Page 40: Replacing The Battery
NOTE Incorrect battery type Inserting the wrong type of battery can damage the device. • Only replace the battery with a replacement battery from Beckhoff Service. • When replacing the battery, make sure that the polarity is correct. NOTE Battery damage Incorrect handling of the motherboard battery can damage it. -
Page 41: Replacing The Storage Media
If you want to exchange a storage medium according to Beckhoff's recommendation, you must copy the data from the old to the new storage medium. You can use the Beckhoff Service Tool (BST) for this purpose. BST is a graphical backup and restore program for PCs with a Windows operating system. You can create an image of your operating system and use it to back up the operating system. -
Page 42: Fig. 27 Cp22Xx_Exchange Hard Disk
Maintenance BECKHOFF Fig. 27: CP22xx_exchange hard disk 4. Insert the new hard disk or SSD into the PC in the same orientation up to the stop. ð You have replaced the hard disk or SSD. Replacing the CFast To replace the CFast, follow the steps shown below in Fig. 28: 1. -
Page 43: Fig. 28 Cp22Xx_Exchange Cfast
Maintenance Fig. 28: CP22xx_exchange CFast The old storage media must be disposed of in accordance with the national electronic waste regulations. CP22xx Version: 2.0... -
Page 44: Replacing The Fan
The fan cartridges ensure optimum cooling of the Panel PC. Order a new fan cartridge exclusively from Beckhoff. To do this, contact Beckhoff Service (see Chapter 10.1 Service and Support [} 48]). You can replace the fan cartridges while the PC is running. Insert the new cartridge immediately after removing the old one. - Page 45 Maintenance The old fan cartridges must be disposed of in accordance with the national electronic scrap regulation. CP22xx Version: 2.0...
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Page 46: Troubleshooting
No power supply to the Panel PC Check the power supply cable Cable not connected 1. Correctly connect the cable 2. Call Beckhoff Service Panel PC boots, software starts, The cause of the error is the Call the machine or software... -
Page 47: Technical Data
Technical data Technical data Table 14: Technical data Product designation CP22xx Weight CP2212: 5.2 kg CP2213: 5.2 kg CP2215: 5.9 kg CP2216: 6.7 kg CP2218: 7.5 kg CP2219: 7.8 kg CP2221: 8.3 kg CP2224: 9.6 kg Supply voltage 20.4-30 V (24 V power supply unit, NEC class 2) Maximum power consumption with CP2212: approx. -
Page 48: Appendix
Telephone: + 49 (0) 5246/963-0 Fax: + 49 (0) 5246/963-198 email: info@beckhoff.de The addresses of the worldwide Beckhoff subsidiaries and agencies can be found on our website at http:// www.beckhoff.com/. You will also find further documentation for Beckhoff components there. -
Page 49: Approvals
Appendix 10.2 Approvals The following table shows the approvals of the Panel PC based on the device generation: Table 15: Approvals CP22xx Device generation Approvals CP22xx-0020 CE, EAC, UKCA, FCC CP22xx-0030 CE, EAC, UKCA, FCC You will find all other applicable approvals on the name plate of your device. FCC approvals for the United States of America FCC: Federal Communications Commission Radio Frequency Interference Statement This device was tested and complies with the limits for a digital device of class A, according part 15 of the... - Page 50 Fig. 17 CP22xx_grounding bolt functional earthing ................. Fig. 18 CP22xx_wiring diagram with UPS ....................Fig. 19 Beckhoff Device Manager - Change passwords ................Fig. 20 Beckhoff Device Manager – Start page ..................Fig. 21 CP22xx_removal from the control cabinet ...................
- Page 51 List of tables List of tables Table 1 Key: CP22xx structure ......................... Table 2 Voltage socket pin assignment ....................Table 3 Ethernet interface pin assignment....................Table 4 USB interface pin assignment...................... Table 5 DVI interface pin assignment ....................... Table 6 RS232 pin assignment ......................... Table 7 CP22xx interface options ......................
- Page 53 More Information: www.beckhoff.com/cp22xx Beckhoff Automation GmbH & Co. KG Hülshorstweg 20 33415 Verl Germany Phone: +49 5246 9630 info@beckhoff.com www.beckhoff.com...