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HBM SomatXR MX Series User Manual

Somatxr ultra-rugged daq
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MX Modules
SomatXR Ultra-Rugged DAQ

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  • Page 1 User Manual English MX Modules SomatXR Ultra-Rugged DAQ...
  • Page 2 19 Bartlett Street Marlborough, MA 01752 Tel. +1 800-578-4260 info@usa.hbm.com Mat.: 7-2002-4089 DVS: A4089-5.0 en HBM:Public. 04.2016 © HBM, Inc. Subject to modifications. All product descriptions are for general information only. They are not to be understood as a guarantee of quality or durability.

  • Page 3: Table Of Contents

    2.7 Connecting transducers 2.7.1 TEDS 2.8 Digitalization and signal path 3 Controlling the System 3.1 CX23-R Data Processor 3.2 Software 3.2.1 HBM Device Manager 3.2.2 MX Assistant 3.2.3 catman®AP 3.2.4 MX module programming interface (API) 3.3 Updating firmware 4 Modules 4.1 MX840B-R Universal Amplifier...
  • Page 4 5.8.1 Resistance 5.8.2 Resistance Thermometer (RTD) 5.9 Thermocouples 5.10 Digital Timer Inputs 5.10.1 Incremental encoder 5.10.2 Absolute value encoder (SSI protocol) 5.11 CAN Devices 6 Outputs 6.1 Output measurement signals to CAN bus 6.1.1 MX840B-R A4089-5.0 en HBM:Public. MX Modules...
  • Page 5 6.1.2 MX 471B-R 6.2 Output signals in real time 6.2.1 MX878B 6.2.2 CX27B via EtherCAT® and Ethernet 7 Revision History MX Modules A4089-5.0 en HBM:Public.

  • Page 6: Safety Instructions

    The supply connection, as well as the signal and sense leads, must be installed in such a way that electromagnetic interference does not adversely affect device functionality. (HBM recommendation: "Greenline shielding design," downloadable from the Internet at http://www.hbm.com/greenline.) Automation equipment and devices must be covered over in such a way that adequate protection or locking against unintentional actuation is provided (such as access checks, password protection, etc.).
  • Page 7 Working safely Error messages should only be acknowledged once the cause of the error is removed and no further danger exists. MX Modules A4089-5.0 en HBM:Public.
  • Page 8 In particular, any repair or soldering work on motherboards or replacement of components is prohibited. When exchanging complete modules, use only original parts from HBM. The module is delivered from the factory with a fixed hardware and software configuration. Changes can only be made within the possibilities documented in the manuals.
  • Page 9 CAUTION Meaning: Potentially dangerous situation Warns of a potentially dangerous situation in which failure to comply with safety requirements could result in bodily injury or damage to property. MX Modules A4089-5.0 en HBM:Public.
  • Page 10 Safety instructions NOTE Meaning: Important information Points out important information about the product or its handling. A4089-5.0 en HBM:Public. MX Modules...

  • Page 11: Introduction

    The acquired test data is stored in the efficient and robust SIE file format using a high-speed SATA storage drive. In addition, the CX23-R provides MX Modules A4089-5.0 en HBM:Public.
  • Page 12 EX23-R PoE Switch: The EX23-R is a ruggedized 10-port Gigabit switch that supports IEEE1588 PTPv2 transparent clock time synchronization. Five ports provide Power over Ethernet (PoE) to support cameras and other low power Ethernet based data sources. A4089-5.0 en HBM:Public. MX Modules...

  • Page 13: Module Transducer Overview

    ● ● Potentiometric transducer ● ● Voltage, ● ● 60 V, 10 V, 100 mV 60 V only 10 V only Current-fed piezoelectric transducer † † †     ●        ●        ●    (IEPE, ICP®) MX Modules A4089-5.0 en HBM:Public.
  • Page 14     ●    § CAN bus     ●    connector 1 Use quarter bridge adapter 1-SCM-R-SG1000-2, 1-SCM-R-SG120-2 or 1-SCM-R-SG350-2. † Use ODU 14-pin to BNC adapter 1-KAB430-0.3. ‡ Use thermocouple adapter 1-SCM-R-TCK-2. § Including support for CCP/XCP-on-CAN. A4089-5.0 en HBM:Public. MX Modules...

  • Page 15: About The Documentation

    SomatXR series offer additional functions. In principle, they can be synchronized using the Ethernet-based PTPv2 protocol (IEEE1588). Furthermore, decimal data rates are available in addition to the "Classic HBM Data Rates". Each MX module has a similar back panel with a power connector, two FireWire connectors, and one Ethernet connector.
  • Page 16 Configurable active digital filter (Bessel, Butterworth or off) Configurable scaling (can also be saved in TEDS) Sensors assigned using the sensor database can be calibrated via the channel and written back into the sensor database. A4089-5.0 en HBM:Public. MX Modules...

  • Page 17: Setting Up A System

    FireWire (X101 or X102) ports of the module using the 1-KAB273-5 Ethernet cable or 1-KAB293-5 FireWire cable, respectively. For more information on connecting the module to a host PC, see Connecting a single module to host PC Connecting multiple modules to host MX Modules A4089-5.0 en HBM:Public.

  • Page 18: Power Considerations

    If several modules are connected to each other via FireWire for time‐ synchronous data acquisition, the supply voltage can be looped through. The power pack used must be able to provide the appropriate output. The maximum permissible current on A4089-5.0 en HBM:Public. MX Modules...

  • Page 19: Connecting A Single Module To Host Pc

    It is recommended to install an uninterruptible power supply (UPS) in vehicles with battery operation between the battery and module to compensate for voltage drops during start procedures. HBM offers the 1-UPX002-2 which can provide uninterruptible power for up to three MX modules.
  • Page 20 4. Register the module, if necessary. Please refer to "hbm1394.sys" driver. 5. Find modules using Assistant. NOTE If no modules are found via FireWire, check all connections between modules, ensure that the modules have been properly registered, and reinstall the driver if necessary. A4089-5.0 en HBM:Public. MX Modules...

  • Page 21: Connecting Multiple Modules To Host Pc

    Voltage drops occur as a result of cable resistance and internal protective circuits; therefore, a considerably lower supply voltage is applied to the last module in the chain. Make sure that at least 10 V is applied to the last module. MX Modules A4089-5.0 en HBM:Public.
  • Page 22 Depending on the connection situation, 1 to 2 hops are counted in one hub. To count the total number of hops, the longest chain to the data sink must be counted (worst case). A4089-5.0 en HBM:Public. MX Modules...
  • Page 23 (max. 1.5 A through FireWire; for power consumption of one module see specifications in data sheet). The advantage of this connection structure is the other modules remain active if the Ethernet cable is broken. MX Modules A4089-5.0 en HBM:Public.

  • Page 24: Connecting Mx Modules To A Cx23-R

    The CX23-R AUX PWR connector can power a maximum of two MX modules. 1. To power the first MX module, connect the CX23-R AUX PWR connector to the X104 connector on the first MX module using a 1-KAB2110 cable. A4089-5.0 en HBM:Public. MX Modules...
  • Page 25 PoE or powering multiple modules from one source. NOTE MX modules may also be powered in serial using FireWire connections. Refer to the MX Modules User Manual for details. MX Modules A4089-5.0 en HBM:Public.

  • Page 26: Module Synchronization

    LED shows orange. Time stamps are appended to the measured values in the following format: Basis: 1.1.2000 Time stamp: 64 bit 32 bit seconds 32 bit fractions of a second A4089-5.0 en HBM:Public. MX Modules...
  • Page 27 Each SomatXR module can accurately and reliably synchronize its internal clock using PTP synchronization. This is achieved using multiple Ethernet connection through an Ethernet switch. The grandmaster clock in a network is selected automatically according to a master clock algorithm. MX Modules A4089-5.0 en HBM:Public.
  • Page 28 It is possible to achieve accuracies of 1 ms or higher depending on the utilization of the network and whether a dedicated NTP master is being used. An NTP software package is included in the HBM software catman®EASY. Synchronization via FireWire When using only SomatXR or QuantumX MX modules in close proximity (less than 5 m), it is recommended to use FireWire connections for synchronization.

  • Page 29: Connecting Transducers

    (or shielding) are designed to be physically separate in the HBM devices. The mains earth connector or a separate earth potential lead should serve as the earth connection as is the case for example regarding potential compensation in buildings.

  • Page 30: Teds

    If applicable, the requisite excitation and electrical power supply of the transducer Additional information that could be read out using relevant software: Transducer manufacturer, type, serial number, etc. Calibration date, recalibration interval, calibrator's initials, etc. A4089-5.0 en HBM:Public. MX Modules...
  • Page 31 NOTE If using a TEDS calibration table for nonlinear transducer scaling, make sure that the TEDS chip is written by the HBM TEDS Editor version 3.4.0.6 or later; catman® version 3.4.1 or later; or QuantumX/MX Assistant version 2.6.R1 or later. Retrofitting TEDS in transducer connectors The IEEE standard 1451.4 defines a generally acknowledged process with which...

  • Page 32: Digitalization And Signal Path

    (isochronous), e.g. from signal source to an output (analog, CAN or EtherCAT). This isochronous real time operation is possible in parallel to the asynchronous operation. The maximum data rate here is 4.8 kHz. SomatXR Ultra-Rugged DAQ supports two-point scaling (y=mx+b). A4089-5.0 en HBM:Public. MX Modules...

  • Page 33: Controlling The System

    HBM website (www.hbm.com/daq-support). 3.2.1 HBM Device Manager The HBM Device Manager is a tool that can list all SomatXR, QuantumX and PMX modules found on the network. This function is also included with the MX Assistant. 3.2.2 MX Assistant...

  • Page 34: Catman®Ap

    Generate new signals through mathematical functions (peak value, effective value, addition and multiplication, rotation) 3.2.3 catman®AP The HBM catman®AP PC software is optimally suited for the following tasks: Setting the communication and measurement channels (integrated TEDS Editor and extendable sensor database)

  • Page 35: Mx Module Programming Interface (Api)

    C#. The library includes functions such as communication connection, configuration of inputs and outputs, starting and stopping data acquisition and troubleshooting. Find more information about the HBM common API at www.hbm.com. Application-based examples and practice-oriented documentation enable a quick start.

  • Page 36: Modules

    †     ●    (IEPE, ICP®) ● Current, 20 mA Resistance ● or resistance-based measurements Resistance thermometer (RTD), ● PT100 or PT1000 ‡ Thermocouple,     ●    K-type ● Frequency / pulse counter (timer, TTL) connectors 5-8 A4089-5.0 en HBM:Public. MX Modules...
  • Page 37 The following table gives the descriptions for all LED states. System LED Description Green System is error free System error Orange System is not ready; boot procedure is running Orange flashing System is not ready; download is active MX Modules A4089-5.0 en HBM:Public.
  • Page 38 Manual configuration; ignore flashing, TEDS then green No sensor connected; channel CAN bus error; CAN error (incorrect parameterization, interface in Bus OFF state; connection error, invalid TEDS CAN data cannot be data) received or processed A4089-5.0 en HBM:Public. MX Modules...

  • Page 39: Mx840B-R Pin Assignments

    Active sensor supply 5...24 V (0 V) Brown Active sensor supply 5...24 V (+) Yellow Sense (-) Grey CAN H Sense (+) Green CAN L TEDS (-) Grey/Black Ground frequency measurement CAN Ground TEDS (+) Green/Black Shield Shield MX Modules A4089-5.0 en HBM:Public.
  • Page 40 4   Modules NOTE Connection between pins 4 and 5 is necessary for all transducers. Note that the sensor connector must have a connection between pins 1 and 11 for compatibility with the MX1615B-R module. A4089-5.0 en HBM:Public. MX Modules...

  • Page 41: Mx1615B-R Bridge Module

    1200 Hz (AC) square wave carrier frequency with an amplitude of 0.5, 1, 2.5 or 5 volts. The measurement channels are electrically isolated from the power supply and the interfaces. When TEDS or T-ID is used, the measurement channel is automatically parameterized after connection. MX Modules A4089-5.0 en HBM:Public.

  • Page 42: Mx1615B-R Pin Assignments

    System is error free System error Orange System is not ready; boot procedure is running Orange flashing System is not ready; download is active 4.2.1 MX1615B-R pin assignments Connect sensors via the 14-pin ODU MINI-SNAP connectors. A4089-5.0 en HBM:Public. MX Modules...
  • Page 43 For more information, refer to the wiring diagrams. NOTE Connection between pins 1 and 11 is necessary for all MX1615B-R transducers. Note that the sensor connector must have a connection between pins 4 and 5 for compatibility with other MX modules. MX Modules A4089-5.0 en HBM:Public.

  • Page 44: Mx1601B-R Standard Module

    The following table gives the descriptions for all LED states. System LED Description Green System is error free System error Orange System is not ready; boot procedure is running Orange flashing System is not ready; download is active MX Modules A4089-5.0 en HBM:Public.

  • Page 45: Mx1601B-R Pin Assignments

    Channels 9 through 16 output the supply voltage (10 ... 30 V) minus approximately one volt. A maximum current of 30 mA per channel or 75 mA total can be consumed. The current limitation switches the transducer excitation off if current consumption is higher. A4089-5.0 en HBM:Public. MX Modules...

  • Page 46: Mx1609Kb-R Thermocouple Module

    Connection is error free Green TEDS data is valid flashing (LED flashes for 5 s) Orange Transducer identification/sensor scaling is running No sensor connected Channel error (incorrectly parametrized, connection error, invalid TEDS data) Overload of sensor supply MX Modules A4089-5.0 en HBM:Public.
  • Page 47 Conditions for using RFID chips for measuring point identification All channels can read/write via RFID The neighboring channel must not be occupied during writing Maximum distance chip to housing: 1 mm For self-assembly: check position of chip on plug A4089-5.0 en HBM:Public. MX Modules...

  • Page 48: Mx411B-R Highly Dynamic Universal Amplifier

    Use ODU 14-pin to BNC adapter 1-KAB430-0.3. The measurement channels are electrically isolated from each other and from the power supply. When using the adjustable transducer excitation, electrical isolation from the supply voltage is not required. MX Modules A4089-5.0 en HBM:Public.
  • Page 49 Connection is newly assigned; transducer identification is running Green flashing, TEDS data is being read then green Orange Manual configuration; ignore TEDS flashing, then green No sensor connected; channel error (incorrect parametization, connection error, invalid TEDS data); overloaded sensor supply A4089-5.0 en HBM:Public. MX Modules...

  • Page 50: Mx411B-R Pin Assignments

    Green/Black Shield Shield NOTE Connection between pins 4 and 5 is necessary for all transducers. Note that the sensor connector must have a connection between pins 1 and 11 for compatibility with the MX1615B-R module. MX Modules A4089-5.0 en HBM:Public.

  • Page 51: Mx471B-R Can Module

    The following tables give the descriptions for all LED states. System LED Description Green System is error free Yellow System is not ready; boot procedure is running Yellow flashing System is not ready; download is active System error; faulty synchronization MX Modules A4089-5.0 en HBM:Public.

  • Page 52: Mx471B-R Pin Assignments

    Boot procedure is running Yellow flashing Download is active Channel has errors 4.6.1 MX471B-R pin assignments Wire color Connector Description (1-KAB2109-2) CAN Ground Yellow Ground Black CAN H White CAN L Blue pin side of cable A4089-5.0 en HBM:Public. MX Modules...

  • Page 53: Inputs

    Strain gage, half bridge ● ● ● five-wire configuration Strain gage, quarter bridge ●     ●        ●    three- or four-wire configuration Use quarter bridge adapter 1-SCM-R-SG1000-2, 1-SCM-R-SG120-2 or 1-SCM-R-SG350-2. 5.1.1 Full-bridge strain gage MX Modules A4089-5.0 en HBM:Public.

  • Page 54: Half-Bridge Strain Gage

    For full four-wire bridge configurations, a connection between the sense lead and excitation lines must be made in the connector. 5.1.2 Half-bridge strain gage NOTE For half three-wire bridge configurations, a connection between the sense lead and excitation lines must be made in the connector. A4089-5.0 en HBM:Public. MX Modules...

  • Page 55: Quarter-Bridge Strain Gages

    5   Inputs 5.1.3 Quarter-bridge strain gages MX Modules A4089-5.0 en HBM:Public.
  • Page 56 5   Inputs NOTE The quarter-bridge, three-wire configuration with sense line can be used with the CX23-R, catman®AP or MX Assistant, which support up scale shunting. A4089-5.0 en HBM:Public. MX Modules...
  • Page 57 5   Inputs MX Modules A4089-5.0 en HBM:Public.
  • Page 58 5   Inputs NOTE The quarter-bridge, three-wire configuration without sense lines can be used only with the CX23-R, which supports down scale shunting . It is not supported by catman®AP or MX Assistant. A4089-5.0 en HBM:Public. MX Modules...

  • Page 59: Inductive Transducers

    5.2 Inductive Transducers Transducer MX840B-R MX411B-R ● ● Inductive full bridge ● ● Inductive half bridge LVDT ● (linear variable differential transformer) 5.2.1 Inductive full-bridge MX Modules A4089-5.0 en HBM:Public.

  • Page 60: Inductive Half-Bridge

    5.2.2 Inductive half-bridge A4089-5.0 en HBM:Public. MX Modules...

  • Page 61: Linear Variable Differential Transformer (Lvdt)

    5.2.3 Linear variable differential transformer (LVDT) MX Modules A4089-5.0 en HBM:Public.

  • Page 62: Piezoresistive Transducers

    5.3 Piezoresistive Transducers Transducer MX840B-R MX411B-R ● ● Piezoresistive transducer MX Modules A4089-5.0 en HBM:Public.

  • Page 63: Potentiometric Transducers

    5.4 Potentiometric Transducers Transducer MX840B-R MX1615B-R ● ● Potentiometric transducer MX Modules A4089-5.0 en HBM:Public.

  • Page 64: Voltage Sources

    5.5 Voltage Sources Transducer MX840B-R MX1615B-R MX1601B-R MX411B-R ● ● Voltage, ● ● 60 V, 10 V, 100 mV 60 V only 10 V only 5.5.1 100 mV DC Voltage Source MX Modules A4089-5.0 en HBM:Public.

  • Page 65: Or 60 V Dc Voltage Source

    A connection between pins 1 and 11 is necessary for compatibility with the MX1615B-R module. A connection between pins 4 and 5 is necessary for compatibility with all other MX modules. NOTE The MX1615B-R module does not provide an adjustable sensor supply. A4089-5.0 en HBM:Public. MX Modules...

  • Page 66: Current-Fed Piezoelectric Transducers (Iepe, Icp®)

    ICP® transducer. IEPE is short for Integrated Electronics Piezo Electric. ICP® is a registered trademark of the company PCB Piezotronics. Transducer MX840B-R MX1601B-R MX411B-R Current-fed piezoelectric transducer † † †     ●        ●        ●    (IEPE, ICP®) † Use ODU 14-pin to BNC adapter 1-KAB430-0.3. MX Modules A4089-5.0 en HBM:Public.
  • Page 67 NOTE IEPE transducers with TEDS version 1.0 are supported. A4089-5.0 en HBM:Public. MX Modules...

  • Page 68: Current Sources

    5.7 Current Sources Transducer MX840B-R MX1601B-R MX411B-R ● ● ● Current, 20 mA 5.7.1 20 mA DC Current Source NOTE Maximum current is ±30 mA. MX Modules A4089-5.0 en HBM:Public.

  • Page 69: Ma Current-Fed Dc Current Source

    5.7.2 20 mA Current-fed DC Current Source NOTE Maximum current is ±30 mA. NOTE The sensor supply must be connected in series. This, however, terminates the electrical isolation to the module supply. A4089-5.0 en HBM:Public. MX Modules...

  • Page 70: Resistance-Based Measurements

    5.8 Resistance-Based Measurements Transducer MX840B-R MX1615B-R Resistance ● ● or resistance-based measurements ● Resistance thermometer (RTD), ● PT100 or PT1000 PT100 only 5.8.1 Resistance MX Modules A4089-5.0 en HBM:Public.

  • Page 71: Resistance Thermometer (Rtd)

    5.8.2 Resistance Thermometer (RTD) A4089-5.0 en HBM:Public. MX Modules...

  • Page 72: Thermocouples

    5.9 Thermocouples Transducer MX840B-R MX1609B-R ‡ ● Thermocouple,     ●    K-type ‡ Use thermocouple adapter 1-SCM-R-TCK-2. MX Modules A4089-5.0 en HBM:Public.

  • Page 73: Digital Timer Inputs

    5.10 Digital Timer Inputs Transducer MX840B-R ● Frequency / pulse counter (timer, TTL) connectors 5-8 ● Incremental encoder (timer, TTL) connectors 5-8 ● Torque / speed connectors 5-8     ●    SSI protocol connectors 5-8 MX Modules A4089-5.0 en HBM:Public.
  • Page 74 A4089-5.0 en HBM:Public. MX Modules...
  • Page 75 MX Modules A4089-5.0 en HBM:Public.
  • Page 76 A4089-5.0 en HBM:Public. MX Modules...

  • Page 77: Incremental Encoder

    5.10.1 Incremental encoder MX Modules A4089-5.0 en HBM:Public.
  • Page 78 A4089-5.0 en HBM:Public. MX Modules...

  • Page 79: Absolute Value Encoder (Ssi Protocol)

    5.10.2 Absolute value encoder (SSI protocol) MX Modules A4089-5.0 en HBM:Public.

  • Page 80: Can Devices

    To ensure normal operation, the CAN bus needs to be terminated at both ends using appropriate termination resistors. The MX471B-R and MX840B-R provide internal completion resistors between CAN H and CAN L that can be enabled or disabled individually with software. MX Modules A4089-5.0 en HBM:Public.
  • Page 81 A4089-5.0 en HBM:Public. MX Modules...

  • Page 82: Outputs

    The parameterization is permanently stored in the modules (EEPROM). The maximum measuring rate is limited to 5 kHz. The mapping of harmonic signals up to approximately 500 Hz is excellent. MX Modules A4089-5.0 en HBM:Public.
  • Page 83 (e.g. acceleration sensor with 100 kS/sec) and deactivated filter for analysis while the second signal can have a lower data rate (e.g. 5 kS/sec) and be output via EtherCAT®. A4089-5.0 en HBM:Public. MX Modules...
  • Page 84 SomatXR 7 Revision History Version Date Notes 08/2014 Initial revision 02/2015 CX23-R and EX23-R 10/2015 MX840B-R, MX411B-R and MX471B-R modules 10/2015 11/2015 Electromagnetic conformity 04/2016 Sensor adapters, UPX-002, outputs A4089-5.0 en HBM:Public.
  • Page 85 HBM, Inc. Tel. +1 800-578-4260 info@usa.hbm.com measure and predict with confidence...

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