Table Of Contents; Contents - EWM Phoenix 301 Progress puls Operating Instructions Manual

1

Contents

1 Contents.................................................................................................................................................. 3
2 Safety instructions................................................................................................................................. 6
2.1 Notes on the use of these operating instructions .......................................................................... 6
2.2 Explanation of icons....................................................................................................................... 7
2.3 General .......................................................................................................................................... 8
2.4 Transport and installation ............................................................................................................ 11
2.4.1
2.5 Ambient conditions....................................................................................................................... 13
2.5.1
2.5.2
3 Intended use ......................................................................................................................................... 14
3.1 Applications.................................................................................................................................. 14
3.1.1
3.1.2
3.1.3
3.1.4
3.1.5
3.1.6
3.2 Documents which also apply ....................................................................................................... 15
3.2.1
3.2.2
3.2.3
3.2.4
4 Machine description - quick overview .............................................................................................. 16
4.1 Front view .................................................................................................................................... 16
4.2 Rear view ..................................................................................................................................... 18
4.3 Machine control - Operating elements ........................................................................................20
4.3.1
4.3.2
5 Design and function............................................................................................................................. 24
5.1 General ........................................................................................................................................ 24
5.2 Installation.................................................................................................................................... 25
5.3 Machine cooling ........................................................................................................................... 25
5.4 Workpiece lead, general .............................................................................................................. 25
5.5 Mains connection ......................................................................................................................... 26
5.5.1
5.6 MIG/MAG welding........................................................................................................................ 27
5.6.1
5.6.2
5.6.3
5.6.4
5.6.5
5.6.6
5.6.7
5.6.8
5.6.9
099-005023-EW501
09.08.2010
Lifting by crane .............................................................................................................12
In operation...................................................................................................................13
Transport and storage ..................................................................................................13
MIG/MAG standard welding .........................................................................................14
rootArc .......................................................................................................................... 14
forceArc ........................................................................................................................ 14
MIG/MAG pulse welding...............................................................................................14
TIG (Liftarc) welding .....................................................................................................14
MMA welding ................................................................................................................14
Warranty .......................................................................................................................15
Declaration of Conformity.............................................................................................15
Welding in environments with increased electrical hazards......................................... 15
Service documents (spare parts and circuit diagrams) ................................................ 15
Machine control - Concealed operating elements .......................................................22
Operating elements in the machine..............................................................................23
Mains configuration ......................................................................................................26
Welding torch and workpiece line connection ..............................................................27
5.6.1.1 MIG/MAG standard welding..........................................................................28
5.6.1.2 MIG/MAG cored wire welding .......................................................................29
Fixing the wire spool retainer (pre-tension adjustment) ............................................... 30
Spool brake setting.......................................................................................................31
Inserting the wire spool ................................................................................................32
Changing the wire feed rollers......................................................................................33
Inching the wire electrode ............................................................................................34
Definition of MIG/MAG welding tasks...........................................................................35
welding task selection ..................................................................................................35
5.6.8.1 Basic welding parameters............................................................................. 35
5.6.8.2 Operating mode ............................................................................................35
5.6.8.3 Welding type (MIG/MAG standard/pulse arc welding).................................. 35
5.6.8.4 Choke effect / dynamics................................................................................36
5.6.8.5 Superpulses ..................................................................................................36
5.6.8.6 Wire burn-back..............................................................................................37
MIG/MAG operating point.............................................................................................37
5.6.9.1 Selecting the display unit ..............................................................................38
Contents
3