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Phoenix 355 Progress puls LP MM TKM
EWM Phoenix 355 Progress puls LP MM TKM Manuals
Manuals and User Guides for EWM Phoenix 355 Progress puls LP MM TKM. We have
2
EWM Phoenix 355 Progress puls LP MM TKM manuals available for free PDF download: Operating Instructions Manual
EWM Phoenix 355 Progress puls LP MM TKM Operating Instructions Manual (99 pages)
Brand:
EWM
| Category:
Welding System
| Size: 3 MB
Table of Contents
1 Contents
3
Table of Contents
3
2 For Your Safety
7
Notes on Using These Operating Instructions
7
Explanation of Icons
8
Safety Instructions
9
Transport and Installation
12
3 Intended Use
14
Applications
14
Documents Which also Apply
14
Warranty
14
Declaration of Conformity
14
Welding in Environments with Increased Electrical Hazards
14
Service Documents (Spare Parts and Circuit Diagrams)
14
Calibration/Validation
14
Part of the Complete Documentation
15
4 Machine Description - Quick Overview
16
Front View / Rear View
16
Inside View
18
Operating Elements in the Machine
19
Machine Control - Operating Elements
20
Welding Data Display
21
5 Design and Function
23
General
23
Transport and Installation
24
Ambient Conditions
24
Machine Cooling
24
Workpiece Lead, General
24
Notes on the Installation of Welding Current Leads
25
Stray Welding Currents
26
Mains Connection
27
Mains Configuration
27
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
28
Pressure Regulator Connection
28
Shielding Gas Hose Connection
29
Shielding Gas Volume Settings
29
Gas Test
30
Purge Hose Package
30
Welding Torch Cooling System
30
Cooling Unit Connection
30
Welding Torch Holder
31
Protective Flap, Welding Machine Control
32
Dirt Filter
32
MIG/MAG Welding
33
Assemble the Wire Guide
33
Welding Torch and Workpiece Line Connection
34
Wire Feed
34
Inserting the Wire Spool
35
Changing the Wire Feed Rollers
36
Inching the Wire Electrode
38
Spool Brake Setting
39
Definition of MIG/MAG Welding Tasks
40
Welding Task Selection
40
Basic Welding Parameters
40
Operating Mode
41
Welding Type
41
Welding Power (Operating Point)
41
Accessory Components for Operating Point Setting
42
Arc Length
42
Arc Dynamics (Choke Effect)
42
Superpuls
42
Burn-Back
43
Conventional MIG/MAG Welding (GMAW Non Synergic)
44
Setting the Operating Point (Welding Output)
44
Welding Power (Operating Point)
45
Operating Point Setting Via Welding Current, Material Thickness or Wire Feed Speed
45
Arc Length
45
Accessory Components for Operating Point Setting
45
Forcearc / Forcearc Puls
46
Rootarc/Rootarc Puls
46
Operating Modes (Functional Sequences)
47
Explanation of Signs and Functions
47
Automatic Cut-Out
47
MIG/MAG Program Sequence ("Program Steps" Mode)
53
Example, Tack Welding (Non-Latched)
53
Example, Aluminium Tack Welding (Non-Latched Special)
53
Example, Aluminium Welding (Latched Special)
53
Main Program a Mode
54
Selecting Parameters (Program A)
55
Standard MIG/MAG Torch
55
MIG/MAG Special-Torches
56
Program and Up/Down Operation
56
Switching between Push/Pull and Intermediate Drive
56
MMA Welding
57
Connecting the Electrode Holder and Workpiece Lead
57
Welding Task Selection
58
Welding Current Setting
58
Arcforce
58
Hotstart
58
Antistick
59
TIG Welding
59
Preparing the TIG Welding Torch
59
Welding Torch and Workpiece Line Connection
59
Welding Task Selection
60
Welding Current Setting
60
Arc Ignition
60
Liftarc
60
Operating Modes (Functional Sequences)
61
Automatic Cut-Out
61
Explanation of Signs and Functions
61
Power-Saving Mode (Standby)
64
Remote Control
64
Access Control
65
Interfaces for Automation
65
Automation Interface
65
Remote Control Connection Socket, 19-Pole
66
RINT X12 Robot Interface
67
BUSINT X11 Industrial Bus Interface
67
PC Interface
67
Connection
68
Special Parameters (Advanced Settings)
69
Selecting, Changing and Saving Parameters
69
Reset to Factory Settings
71
Special Parameters in Detail
72
Display Mode for Up/Down Welding Torch with One-Digit 7-Segment Display (P3)
72
Program "0", Releasing the Program Block (P2)
72
Program Limit (P4)
72
Ramp Time for Wire Inching (P1)
72
Special Cycle in the Operating Modes Special Latched and Non-Latched (P5)
72
Correction Operation, Threshold Value Setting (P7)
73
Switching Programs with the Standard Torch Trigger (P8)
74
Latched/Special-Latched Tap Start (P9)
75
Single or Dual Operation" (P10) Setting
75
JOB List Switching (P12)
76
Latched Special Tapping Time Setting (P11)
76
Hold Function (P15)
77
Lower and Upper Limits of the Remote JOB Changeover Process (P13, P14)
77
Block JOB Mode (P16)
78
Selecting Programs with the Standard Torch Trigger (P17)
78
Average Value Display for Superpuls (P19)
79
Correction or Nominal Voltage Display (P24)
79
Electronic Gas Flow Control, Type (P22)
79
Predefined Absolute Value for Relative Programs (P21)
79
Predefined Execution of the Pulsed Arc Welding Process in the PA Program (P20)
79
Program Settings for Relative Programs (P23)
79
Machine Configuration Menu
80
Aligning the Cable Resistance
81
Power-Saving Mode (Standby)
82
6 Maintenance, Care and Disposal
83
General
83
Cleaning
83
Dirt Filter
83
Maintenance Work, Intervals
84
Daily Maintenance Tasks
84
Monthly Maintenance Tasks
84
Annual Test (Inspection and Testing During Operation)
84
Disposing of Equipment
85
7 Rectifying Faults
86
Error Messages (Power Source)
86
Checklist for Rectifying Faults
88
Vent Coolant Circuit
89
Resetting Jobs (Welding Tasks) to the Factory Settings
90
Resetting a Single JOB
90
Resetting All Jobs
90
8 Technical Data
91
Phoenix 355 Progress Puls MM TKM
91
9 Accessories
92
Welding Torch Cooling System
92
Coolant - Type Bluecool
92
Coolant - Type KF
92
Transport System
92
Options
92
General Accessories
93
Remote Control/Connecting and Extension Cable
93
7-Pole Connection
93
Computer Communication
93
Networking / Xnet
94
10 Replaceable Parts
95
Wire Feed Rollers
95
Wire Feed Rollers for Steel Wire
95
Wire Feed Rollers for Aluminium Wire
95
Wire Feed Rollers for Cored Wire
96
Wire Guide
96
11 Appendix
97
JOB-List
97
Parameter Overview - Setting Ranges
98
MIG/MAG Welding
98
MMA Welding
98
Searching for a Dealer
99
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EWM Phoenix 355 Progress puls LP MM TKM Operating Instructions Manual (103 pages)
Brand:
EWM
| Category:
Welding System
| Size: 4 MB
Table of Contents
Table of Contents
3
Contents
3
Safety Instructions
6
Notes on the Use of These Operating Instructions
6
Explanation of Icons
7
General
8
Transport and Installation
12
Ambient Conditions
13
In Operation
13
Transport and Storage
13
Intended Use
14
Applications
14
MIG/MAG Standard Welding
14
Forcearc
14
Rootarc
14
MIG/MAG Pulse Welding
14
Forcearc Puls
14
Rootarc Puls
14
TIG (Liftarc) Welding
14
MMA Welding
14
Documents Which also Apply
15
Warranty
15
Declaration of Conformity
15
Welding in Environments with Increased Electrical Hazards
15
Service Documents (Spare Parts and Circuit Diagrams)
15
Calibration/Validation
15
Machine Description - Quick Overview
16
Front View
16
Rear View
18
Operating Elements in the Machine
20
Machine Control - Operating Elements
22
Design and Function
24
General
24
Installation
25
Protective Flap, Welding Machine Control
26
Machine Cooling
26
Workpiece Lead, General
26
Notes on the Installation of Welding Current Leads
27
Mains Connection
29
Mains Configuration
29
Welding Torch Cooling System
30
Cooling Module Connection
30
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
31
Gas Test
32
Rinse Hose Package Function
32
Setting the Shielding Gas Quantity
32
Welding Torch Holder
33
Welding Data Display
34
MIG/MAG Welding
35
Welding Torch and Workpiece Line Connection
35
Wire Feed
37
Open the Protective Flap of the Wire Feeder
37
Inserting the Wire Spool
37
Changing the Wire Feed Rollers
38
Inching the Wire Electrode
40
Spool Brake Setting
42
Definition of MIG/MAG Welding Tasks
43
Welding Task Selection
43
Basic Welding Parameters
43
Operating Mode
44
Choke Effect / Dynamics
44
MIG/MAG Operating Point
45
Selecting the Display Unit
45
Operating Point Setting Using Material Thickness
45
Arc Length Correction Setting
46
Accessory Components for Operating Point Setting
46
Forcearc / Forcearc Puls
47
Rootarc/Rootarc Puls
48
MIG/MAG Functional Sequences / Operating Modes
49
Explanation of Signs and Functions
49
MIG/MAG Program Sequence ("Program Steps" Mode)
55
Example, Tack Welding (Non-Latched)
56
Example, Aluminium Tack Welding (Non-Latched Special)
56
Example, Aluminium Welding (Latched Special)
56
Main Program a Mode
57
Selecting Parameters (Program A)
59
MIG/MAG Automatic Cut-Out
59
Standard MIG/MAG Torch
60
MIG/MAG Special-Torches
60
Program- and Up- / down Operation
60
Switching between Push/Pull and Intermediate Drive
60
TIG Welding
61
Welding Torch and Workpiece Line Connection
61
Welding Task Selection
62
Welding Current Setting
62
TIG Arc Ignition
62
Liftarc Ignition
62
Function Sequences/Operating Modes
63
Explanation of Signs and Functions
63
TIG Automatic Cut-Out
66
MMA Welding
67
Connecting the Electrode Holder and Workpiece Lead
67
Welding Task Selection
68
Welding Current Setting
68
Arcforce
68
Hotstart
68
Antistick
68
Remote Control
69
Interfaces for Automation
69
Automation Interface
70
Remote Control Connection Socket, 19-Pole
71
RINT X12 Robot Interface
72
BUSINT X11 Industrial Bus Interface
72
PC Interfaces
72
Protecting Welding Parameters from Unauthorised Access
73
Special Parameters (Advanced Settings)
73
Selecting, Changing and Saving Parameters
74
Reset to Factory Settings
76
Special Parameters in Detail
77
Machine Configuration Menu
86
Selecting, Changing and Saving Parameters
86
Aligning the Cable Resistance
87
Power-Saving Mode (Standby)
88
Maintenance, Care and Disposal
89
General
89
Maintenance Work, Intervals
89
Daily Maintenance Tasks
89
Visual Inspection
89
Functional Test
89
Monthly Maintenance Tasks
90
Visual Inspection
90
Functional Test
90
Annual Test (Inspection and Testing During Operation)
90
Disposing of Equipment
90
Manufacturer's Declaration to the End User
90
Meeting the Requirements of Rohs
90
Rectifying Faults
91
Checklist for Rectifying Faults
91
Error Messages
92
Resetting Jobs (Welding Tasks) to the Factory Settings
94
Resetting a Single JOB
94
Resetting All Jobs
95
General Operating Problems
95
Interface for Automated Welding
95
Vent Coolant Circuit
96
Technical Data
97
Phoenix 355 Progress Puls MM TKM
97
Accessories
98
General Accessories
98
Remote Control/Connecting and Extension Cable
98
7-Pole Connection
98
Options
99
Computer Communication
99
Replaceable Parts
100
Wire Feed Rollers
100
Wire Feed Rollers for Steel Wire
100
Wire Feed Rollers for Aluminium Wire
101
Wire Feed Rollers for Cored Wire
101
Wire Guide
101
JOB-List
102
Overview of EWM Branches
103
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