Others: Such as unit test benches, military equipment, oil and gas transmission, and mining transmission equipment Goodrive800-91 series is the active rectifier product of Goodrive800 Pro series. If not otherwise specified, the active rectifier in this manual refers to the active rectifier of Goodrive800 Pro series and Goodrive800-91 series product.
Goodrive800 Pro Series Active Rectifier Hardware Manual Safety precautions 1 Safety precautions 1.1 Safety declaration Read this manual carefully and follow all safety precautions before moving, installing, operating and servicing the product. Otherwise, equipment damage or physical injury or death may be caused.
Do not refit the Goodrive800 Pro series product unless authorized; otherwise fire, electric shock or other injury may result. The base may become hot when the Goodrive800 Pro series product is running. Do not touch. Otherwise, you may get burnt.
Goodrive800 Pro Series Active Rectifier Hardware Manual Safety precautions High voltage presents inside the active rectifier during running. Do not carry out any operation on the rectifier unit during running except for keypad setup. For products at voltage class of 4 or 6, the control terminals form extra-low voltage circuits.
2 Product overview For Goodrive800 Pro series active rectifier products, the rated power of a single unit is 422kW–1214kW, while that of parallel units can be up to 3642kW. The active rectifier consists of the active rectifier filter unit and the active rectifier unit.
Goodrive800 Pro Series Active Rectifier Hardware Manual Product overview 2.2 Product nameplate and model Figure 2-1 Product nameplate IP00 Model: GD800-91-0980-4-01 Power(Output): 678kW Input: AC 3PH 380-480V 980A Output: DC Vin*1.35 Made in China S/N: Shenzhen INVT Electric Co.,Ltd Note: The preceding nameplate is a standard product nameplate example. The marking varies slightly depending on the model.
Page 11
Goodrive800 Pro Series Active Rectifier Hardware Manual Product overview Table 2-2 Ratings of 400V system product model Light Heavy Heat Rating overload overload dissip volu application application Model Structure ation A (DC) kW m³/h (DC) (DC) (DC) (DC) (DC) (DC)
Goodrive800 Pro Series Active Rectifier Hardware Manual Product overview Heavy overload application: I indicates the continuous running current at heavy overload. Every 5 minutes, the overload with the current of 150%*I can last for 1 minutes at 40℃. 2.4 Overload capability...
Goodrive800 Pro Series Active Rectifier Hardware Manual Product overview Figure 2-5 Simplified main circuit diagram of the active rectifier Active rectifier filter unit Active rectifier power unit DC - Name Description To protect against overload and short-circuit on the active AC fuse rectifier side.
Goodrive800 Pro Series Active Rectifier Hardware Manual Product overview Name Description To protect against overload and short-circuit on the AC fuse active rectifier side. Active rectifier filter unit To suppress AC voltage and current harmonics. Active rectifier unit To convert AC current to DC current.
Goodrive800 Pro Series Active Rectifier Hardware Manual Product overview 2.6.2 Layout of LCL +2*A8 The following figure shows the layout of LCL +2*A8. Figure 2-8 Structure of active rectifier frame (LCL +2*A8) Name Cabinet Active rectifier unit Active rectifier filter unit...
Goodrive800 Pro Series Active Rectifier Hardware Manual Product overview 2.6.3 Frame layout of LCL+A8 Name Frame Active rectifier unit Active rectifier filter unit 2.6.4 Frame layout of LCL +2*A8 Name Frame Active rectifier unit Active rectifier filter unit Active rectifier unit...
Goodrive800 Pro Series Active Rectifier Hardware Manual Product overview 2.7 System configuration Figure 2-9 shows the typical topology in which the active rectifier works with three inverter units. Figure 2-9 System configuration Name Transformer Breaker Active rectifier filter unit Active rectifier unit...
1000 2.9 Lightning protection component The product adopts INVT lightning protection component to prevent damage from lightning and surge. The lightning protection component is installed in the incoming cable cabinet and connected to the outgoing side of main circuit breaker. Figure 2-10 shows the dimensions of the component.
Ensure all the input power supplies have been disconnected before wiring or inspection, and wait for at least the time designated on the Goodrive800 Pro series product or until the DC bus voltage is less than 36V. 3.2 Installation environment...
Goodrive800 Pro Series Active Rectifier Hardware Manual Mechanical installation Environ Condition ment not allowed. the environment where there are corrosive gases. Install the VFD in a place: Without the chance Do not install the Away from Away from oil for foreign objects...
Goodrive800 Pro Series Active Rectifier Hardware Manual Mechanical installation Figure 3-1 Transportation requirements When transported with a forklift, the active rectifier must be fixed to the pallets and transported together, which means you are not allowed to remove the pallets to transport the active rectifier. If the forklift's fork tines are too short, it may cause the unit/cabinet to tip over, resulting in serious injury, property damage or even death.
Page 23
Goodrive800 Pro Series Active Rectifier Hardware Manual Mechanical installation Ensure that the unit is intact without any damage. Dispose of or recycle packaging in accordance with local regulations. Figure 3-3 Unpacking diagram 1 for the active rectifier unit Cover Regenerative rectifier unit...
Goodrive800 Pro Series Active Rectifier Hardware Manual Mechanical installation 3.3.4 Lifting 1. Active rectifier unit/active filter unit Attach the required lifting ring to the locations shown in the figure, use the sling to slowly lift the unit end, move the unit until it is completely lifted, place it vertically in the empty and flat place, and then unfold the anti-tipping stand at the lower front of the unit.
Page 25
Goodrive800 Pro Series Active Rectifier Hardware Manual Mechanical installation Note the following to fold or unfold the anti-tipping stand: 1. To unfold the anti-tipping stand, pull down the anti-tipping stand to press the spring, wrap it around the restraining pin and rotate it 180° to snap into the slot as shown in Figure 3-9.
Goodrive800 Pro Series Active Rectifier Hardware Manual Mechanical installation Figure 3-11 Inverter frame lifting 3.3.5 Installation space and heat dissipation 3.3.5.1 Installation space requirements for active rectifier frame Figure 3-12 Installation space requirements for active rectifier frame outlet ≥ ≥...
Goodrive800 Pro Series Active Rectifier Hardware Manual Mechanical installation the hot air at the unit top outlet from circulating inside the cabinet and ensure that the heat of the active rectifier is discharged from the heat dissipation holes at the cabinet top outlet cover. See Figure 3-13.
Page 28
Goodrive800 Pro Series Active Rectifier Hardware Manual Mechanical installation (2) Fix the mounting bracket to the nine-fold profile cabinet frame base with twenty M5 self-tapping screws. See Figure 3-13. (3) Install the unit tray on the support crossbeams with ten M8 screws. See Figure 3-14.
Page 29
Goodrive800 Pro Series Active Rectifier Hardware Manual Mechanical installation Name DC fuse AC fuse Active rectifier unit Active rectifier filter unit Figure 3-17 shows the 600mm-wide cabinet installation for LCL+A8. Figure 3-17 Installation diagram of LCL+A8 in an 600mm-wide cabinet...
Page 30
Goodrive800 Pro Series Active Rectifier Hardware Manual Mechanical installation Name Front sealing sponge Power supply board R-phase copper busbar S-phase copper busbar T-phase copper busbar Busbar clamp Copper busbar of (+) Copper busbar of (-) Right protective plate Busbar clamp support Note: A 40X40 sealing sponge must be used at the position corresponding to the air baffle in the front/back door panel, which prevents air duct reflow.
Page 31
Goodrive800 Pro Series Active Rectifier Hardware Manual Mechanical installation Figure 3-19 shows the 850mm-wide cabinet installation for LCL +2* A8. Figure 3-19 Installation diagram of L+2*A8 in an 850mm-wide cabinet Name Unit-top copper bar assembly DC fuse AC fuse Left protective plate...
Page 32
Goodrive800 Pro Series Active Rectifier Hardware Manual Mechanical installation Note: A 40X40 sealing sponge must be used at the position corresponding to the air baffle in the front/back door panel, which prevents air duct reflow. 3.3.6.4 Frame layout and mounting for LCL+A8 Figure 3-20 shows the 565mm-wide frame layout for LCL+A8.
Page 33
Goodrive800 Pro Series Active Rectifier Hardware Manual Mechanical installation Figure 3-21 shows the 565mm-wide frame installation for LCL+A8. Figure 3-21 Installation diagram of LCL+A8 in an 565mm-wide frame Name Transportation Fast-inserting assembly Protection assembly Copper bar assembly Back sealing sponge...
Page 34
Goodrive800 Pro Series Active Rectifier Hardware Manual Mechanical installation 3.3.6.5 Frame layout and mounting for LCL+2*A8 Figure 3-22 shows the 805mm-wide frame layout for LCL+2*A8. Figure 3-22 Layout of 805mm-wide frame for LCL +2*A8 Name Active rectifier unit Active rectifier filter unit Active rectifier unit 202305 (V1.0)
Page 35
Goodrive800 Pro Series Active Rectifier Hardware Manual Mechanical installation Figure 3-23 shows the 805mm-wide frame installation for LCL+2*A8. Figure 3-23 Installation diagram of LCL+2*A8 in an 805mm-wide frame Name Fixed beam for transportation Protection assembly Fast-inserting assembly Copper bar assembly...
Page 36
Goodrive800 Pro Series Active Rectifier Hardware Manual Mechanical installation 3.3.6.6 Unit installation and replacement The installation procedure is as follows: 1. Insert the unit entry/exit guide rail into the slot of the cabinet front bottom beam. See Figure 3-24. Figure 3-24 Unit entry/exit guide rail placement...
Page 37
Goodrive800 Pro Series Active Rectifier Hardware Manual Mechanical installation Note: Since the active rectifier unit barycenter is too high, use the auxiliary rope for mounting to prevent the unit from rollover during the push-in or push-out. When pushing in/out the active rectifier unit, use one foot to apply force to the bottom of the unit while ...
Page 38
Goodrive800 Pro Series Active Rectifier Hardware Manual Mechanical installation (4) After confirming that the unit is pushed into place, install the unit fixing screws and remove the unit entry/exit guide rail. It is shown as Figure 3-28. Figure 3-28 Unit fixing 4-M8 fastening screws (5) Install the active rectifier on the other side in the same way.
Goodrive800 Pro Series Active Rectifier Hardware Manual Mechanical installation Figure 3-30 LED keypad structure RUN/TUNE FWD/REV LOCAL/REMOT TRIP DATA > QUICK SHIFT STOP Figure 3-31 Mounting the keypad bracket 3.3.7 Fastening torque You need the following tools to install the active rectifier unit: Standard toolbox, including screwdrivers, nut wrenches, socket wrenches ...
Goodrive800 Pro Series Active Rectifier Hardware Manual Mechanical installation 3.3.8 Checklist Operation Compliant Completed Installed the beam for active rectifier fixing in the nine-fold □ □ profile cabinet. Installed the bottom tray for active rectifier fixing in the □ □...
Goodrive800 Pro Series Active Rectifier Hardware Manual Electrical installation 4 Electrical installation 4.1 Safety notes All safety precautions in this manual must be read and followed. Only trained and qualified professionals are allowed to carry out the operations mentioned in this chapter.
Goodrive800 Pro Series Active Rectifier Hardware Manual Electrical installation 4.3 EMC requirements General knowledge of electromagnetic compatibility EMC is short for electromagnetic compatibility, which refers to the ability of a device or system to function properly in its electromagnetic environment and not constitute an unbearable electromagnetic disturbance to anything in that environment.
Goodrive800 Pro Series Active Rectifier Hardware Manual Electrical installation grounding. Different control system needs to use special pole grounding, different devices in the same control system needs to use common pole grounding, and different devices connected by the same power cables needs to use series-wound grounding.
Goodrive800 Pro Series Active Rectifier Hardware Manual Electrical installation shielded twisted pair for each signal. Do not use the same ground wire for different analog signals. Communication cables and encoder cables need to be single-shielded twisted-pair cables (as shown in figure b).
Page 45
Goodrive800 Pro Series Active Rectifier Hardware Manual Electrical installation Table 4-4 Routing sensitive and interference cables Intereference cable Sensitive cable Sensitive cable Angle of 90° Intereference cable The cable trays must be connected properly and well grounded. Aluminum trays can implement local equipotential.
Goodrive800 Pro Series Active Rectifier Hardware Manual Electrical installation 4.3.4 Shielded cable connection The shield layer of signal cable is grounded at both ends, of which the grounding points must be the same. That is, if the shield layer at the upper computer side is connected to PE, the shield layer at the drive side is also connected to PE;...
Goodrive800 Pro Series Active Rectifier Hardware Manual Electrical installation 4.4 Electrical wiring 4.4.1 Main circuit wiring 4.4.1.1 Main circuit wiring diagram Figure 4-9 Active rectifier unit wiring Active rectifier filter unit Active rectifier power unit 1 VT/VR VT/VR DC1+ DC1-...
Page 48
Goodrive800 Pro Series Active Rectifier Hardware Manual Electrical installation Table 4-3 Main circuit terminal description for active rectifier unit Terminal symbol Description 3PH AC input interface DC+, DC- DC bus output interface Fiber optic interface, for optical-fiber communication VT/VR between sub control and main control.
Goodrive800 Pro Series Active Rectifier Hardware Manual Electrical installation Description LCL reactor temperature control detection signal terminal Fan control signal terminal Fan power supply terminal DC pre-buffer terminal 4.4.1.3 Screw tightening Figure 4-11 Screw installation requirements The screw is The screw is fastened.
Goodrive800 Pro Series Active Rectifier Hardware Manual Rectifier Control Unit (RCU) 5 Rectifier Control Unit (RCU) 5.1 RCU composition Figure 5-1 RCU diagram Table 5-1 Components Symbol Component Function description Indicator Indicators for the power, run, fault, and status Fiber optic...
Goodrive800 Pro Series Active Rectifier Hardware Manual Rectifier Control Unit (RCU) 5.2 RCU size and installation 5.2.1 Preparing 1. Required tools Phillips screwdriver may be required during installation. 2. Fastening torque Screws are used to install the RCU with fastening torque.
Goodrive800 Pro Series Active Rectifier Hardware Manual Rectifier Control Unit (RCU) Figure 5-3 RCU installation space diagram Front view Side view Table 5-2 Requirements on RCU installation space (unit: mm) ≥100 ≥100 ≥30 ≥30 ≥100 5.2.4 RCU installation procedure Use Phillips screwdriver to tighten the four M4 screws to fix the RCU to the metal plate as shown in Figure 5-4.
Goodrive800 Pro Series Active Rectifier Hardware Manual Rectifier Control Unit (RCU) 5.3 RCU interface Figure 5-5 RCU circuit wiring Multifunction input 1 Multifunction input 2 Analog output 0–10V/0–20mA Multifunction input 3 Multifunction input 4 Multifunction input 5 Analog output -10–10V/-20–20mA...
Page 54
Goodrive800 Pro Series Active Rectifier Hardware Manual Rectifier Control Unit (RCU) Figure 5-6 RCU interface diagram Table 5-3 RCU interface Terminal Category Terminal name Description symbol 10.5V reference power supply for the local +10V 10V power supply machine Used to provide 24V power supply. Max.
120Ω terminal resistor through J5. 5.4 RST signal detection card Note: Models of RST signal detection board: ASY01_PA1112_DT1 (400V), ASY02_PA1112_DT1 (660V). Note: The RST signal detection board is applicable to Goodrive800 Pro series rectifier control units. 202305 (V1.0)
Page 56
Goodrive800 Pro Series Active Rectifier Hardware Manual Rectifier Control Unit (RCU) It is installed on the back of the control board. Terminal structure: FANA FANC Terminal description: Terminal Description Common terminal of main circuit breaker switch-on feedback RLYBK Main circuit breaker switch-on feedback signal...
Page 57
Goodrive800 Pro Series Active Rectifier Hardware Manual Rectifier Control Unit (RCU) the bus voltage pre-charging is completed, the main circuit breaker is closed and the buffer contactor is disconnected by switching on the relay between RLY1A and RLY1C, and the NO point of the main circuit breaker is closed detected by RLYBK and CM, ensuring the pre-charging is completed and waiting for the running command to start the rectifier running.
Goodrive800 Pro Series Active Rectifier Hardware Manual Maintenance and inspection 6 Maintenance and inspection 6.1 Periodical inspection 6.1.1 Overview Only trained and qualified professionals are allowed to maintain the equipment. Before operating the interior of the equipment: Disconnect the power to the equipment (note that no switch/breaker installed in the cabinet can ...
Page 59
Maintenance and inspection Little maintenance is required when the VFD is installed in an environment that meets requirements. The following table describes the routine maintenance periods recommended by INVT. The following table describes the routine maintenance periods recommended by INVT.
The increase of the bearing noise indicates a fan fault. If the unit is applied in a key position, replace the fan once the fan starts to generate unusual noise. You can purchase spares of fans from INVT. Cooling fan replacement procedures: Read 1 Safety precautions carefully and follow the instructions to perform operations.
Page 61
Goodrive800 Pro Series Active Rectifier Hardware Manual Maintenance and inspection 2. Remove the fan module front cover from the unit housing. 3. Remove the fan module connection cable. 4. Pull out the fan box and remove the fan with a screwdriver.
Goodrive800 Pro Series Active Rectifier Hardware Manual Maintenance and inspection Figure 6-2 Replacement of active rectifier filter fan Front maintenance plate Fan Fan box Fan air direction 6.2.2 Replacement of active rectifier filter unit filter capacitor Filter capacitor replacement procedures: Only qualified electricians can perform this task.
Goodrive800 Pro Series Active Rectifier Hardware Manual Maintenance and inspection Figure 6-3 Removing front maintenance plate and cables of the active rectifier filter Front maintenance plate Remove the cable fixing screws. Remove the capacitor component fixing screws. Figure 6-4 Removing capacitor assembly of the active rectifier filter...
Goodrive800 Pro Series Active Rectifier Hardware Manual Maintenance and inspection 4. Remove the upper and lower screws of the fuse. Be careful not to fall the flat washer into the cabinet. It is shown as Figure 6-5. 5. Install a new fuse into the cabinet in reverse sequence.
Page 65
Goodrive800 Pro Series Active Rectifier Hardware Manual Maintenance and inspection Figure 6-6 Replacing the active rectifier unit Protective plate A Disassemble the (+) and (-) copper bars. Protective plate B Remove connection cables and Unit optical entry/exit fibers. gulde rail...
Goodrive800 Pro Series Active Rectifier Hardware Manual Technical data Appendix A Technical data A.1 Capacity Choose a VFD model based on the rated current and power of the motor. To endure the rated power of the motor, the rated output current of the VFD must be larger or equal to the rated current of the motor. The rated power of the VFD must be higher or equal to that of the motor.
Goodrive800 Pro Series Active Rectifier Hardware Manual Technical data A.3.2 EMC compliance declaration European union (EU) stipulates that the electric and electrical devices sold in Europe cannot generate electromagnetic disturbance that exceeds the limits stipulated in related standards, and can work properly in environments with certain electromagnetic interference.
Page 68
Goodrive800 Pro Series Active Rectifier Hardware Manual Technical data VFDs of category C3 cannot be applied to civilian low-voltage common grids. When applied to such grids, the VFD may generate radio frequency electromagnetic interference. 202305 (V1.0)
Goodrive800 Pro Series Active Rectifier Hardware Manual Expansion card B.3 Function Figure B-4 EC-TX103 communication card outline Name Description Interface with the Used to connect to the control board control board Shielded twisted copper wire transmission is one of the most common PROFIBUS transmission means.
Page 71
Goodrive800 Pro Series Active Rectifier Hardware Manual Expansion card Name Description On-- The module is offline and data exchange cannot be performed. Off-- The module is not in the offline state. Blinking at the frequency of 1Hz: A configuration error occurs: The length of...
Page 72
Goodrive800 Pro Series Active Rectifier Hardware Manual Expansion card Name Description There are two CANopen communication interfaces, a DB9 female connector (A) and a 3-pin open interface terminal (C), either of which you can choose to use. CANopen communication Function...
Page 73
Goodrive800 Pro Series Active Rectifier Hardware Manual Expansion card Name Description Component in Blinking Pre-operation pre-operation state Component in Operation operating state Check whether communication Dark Fault card reset pin and power supply connection. Component in Dark No fault operating state...
Page 74
Goodrive800 Pro Series Active Rectifier Hardware Manual Expansion card Name Description Ethernet interface 1 for The PROFINET communication card uses two standard RJ45 PROFINET communication interfaces, which do not distinguish the direction and can be swappable. Two standard RJ45 interfaces...
Goodrive800 Pro Series Active Rectifier Hardware Manual Dimension drawings Appendix C Dimension drawings The following figure shows the dimension drawings of the active rectifier filter unit. Figure C-1 Installation dimensions (unit: mm) 3-80 6-rectangular hole 13X20 2-OB10X14 9-M8 2-OB10X16 3PH marking...
Page 76
Goodrive800 Pro Series Active Rectifier Hardware Manual Dimension drawings The following figure shows the dimension drawings of the active rectifier unit. Figure C-2 Installation dimensions (unit: mm) 70 70 97.5 2-G B9 0 7 4_ 8 _ M 4X 1 2 s c re w...
Page 77
Goodrive800 Pro Series Active Rectifier Hardware Manual Dimension drawings The following figure shows the dimension drawings of the active rectifier frame (LCL+*A8). Figure C-3 Installation dimensions (unit: mm) 2-OB12X22 163 240 202305 (V1.0)
Page 78
Goodrive800 Pro Series Active Rectifier Hardware Manual Dimension drawings The following figure shows the dimension drawings of the active rectifier frame (LCL+2*A8). Figure C-4 Installation dimensions (unit: mm) 3-OB12X22 202305 (V1.0)
Need help?
Do you have a question about the Goodrive800 Pro Series and is the answer not in the manual?
Questions and answers