Goodrive800-51 series is the inverter unit of Goodrive800 Pro series. If not otherwise specified, the inverter unit in this manual refers to the inverter unit of Goodrive800 Pro series, that is, Goodrive800-51 series product. The rated power of a single inverter unit is 355kW–720kW, and the max. parallel power can be 4100kW.
Goodrive800 Pro Series Inverter Unit Hardware Manual Safety precautions 1 Safety precautions 1.1 Safety declaration Read this manual carefully and follow all safety precautions before moving, installing, operating and servicing the product. Otherwise, equipment damage or physical injury or death may be caused.
Do not refit the Goodrive800 Pro series product unless authorized; otherwise fire, electric shock or other injury may result. The base may become hot when the Goodrive800 Pro series product is running. Do not touch. Otherwise, you may get burnt.
Goodrive800 Pro Series Inverter Unit Hardware Manual Safety precautions Connect the input power and motor cables properly; otherwise, the inverter unit may be damaged. 1.4.2 Commissioning and running Cut off all power supplies connected to the inverter unit before terminal wiring, and ...
Goodrive800 Pro Series Inverter Unit Hardware Manual Safety precautions 1.4.4 Disposal The inverter unit contains heavy metals. Dispose of a scrap inverter unit as industrial waste. Dispose of a scrap product separately at an appropriate collection point but not ...
Goodrive800 Pro Series Inverter Unit Hardware Manual Product overview 2 Product overview For Goodrive800-51 series inverter units, the rated power of a single unit is 355kW–720kW, while that of parallel units can be up to 4100kW. The inverter unit consists of fuse, bus capacitor, IGBT, output reactor, and other components.
Goodrive800 Pro Series Inverter Unit Hardware Manual Product overview 2.2 Product nameplate and model Figure 2-1 Product nameplate IP00 Model: GD800-51-0900-4-01 Power(Output): 500kW Input: DC 510-720V 900A Output: AC 0-0.7*VDC S/N: Made in China Shenzhen INVT Electric Co.,Ltd Note: The preceding nameplate is a standard product nameplate example. The marking varies slightly depending on the model.
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Goodrive800 Pro Series Inverter Unit Hardware Manual Product overview 510–720VDC (Rectifier incoming voltage: 3PH 380–480VAC) Light Heavy Rating overload overload Heat application application dissipation volume Model Structure A (AC) A (AC) A (AC) A (AC) m³/h GD800-51-0900-4-01 1080 1500 GD800-51-1213-4-01...
Goodrive800 Pro Series Inverter Unit Hardware Manual Product overview 700–1035VDC (Rectifier incoming voltage: 3PH 520–690VAC) Heavy Light overload Rating overload Heat application application dissipation volume Model Structure A (AC) A (AC) A (AC) A (AC) m³/h GD800-51-0810-6-S 1185 11.5 3900...
Goodrive800 Pro Series Inverter Unit Hardware Manual Product overview 2.4.3 Derating due to carrier frequency Rating Carrier frequency (kHz) Model Power P(kW) GD800-51-0516-4 100% 100% 100% GD800-51-0639-4 100% 100% 100% GD800-51-0757-4 100% 100% 100% GD800-51-0900-4 100% 100% 100% GD800-51-0410-6 100%...
Goodrive800 Pro Series Inverter Unit Hardware Manual Product overview 2.6 Hardware principles 2.6.1 Basic principles The inverter unit converts DC voltage into AC frequency-variable voltage and supports driving asynchronous and synchronous motors. The inverter unit models are classified into the 380V voltage class and 690V voltage class.
Goodrive800 Pro Series Inverter Unit Hardware Manual Product overview 2.6.2 Paralleling principle Name (Optional) Isolation switch (Optional) DC contactor (Optional) Buffer resistor DC fuse Inverter unit 2.7 Product structure The following figure shows the inverter unit structure (taking GD800-51-0600-6-01 for example).
Goodrive800 Pro Series Inverter Unit Hardware Manual Product overview Figure 2-8 Unit structure Description Module top fixing hole Female connector, installed and fixed to the cabinet (+) and (-) bus input copper bar Module bottom fixing hole Nameplate Handle User terminals on the fiber optic and control boards...
Goodrive800 Pro Series Inverter Unit Hardware Manual Product overview Figure 2-9 System configuration Power incoming cable Description AC power Rectifier unit DC fuse (Optional) Isolation switch (Optional) DC contactor (Optional) Buffer resistor Inverter unit (each consisting of two modules) Motor 2.9 Electrical model selection...
Goodrive800 Pro Series Inverter Unit Hardware Manual Product overview Frame Voltage (V) Model Current (A) size GD800-51-0600-6-01 1250V 1000A GD800-51-0810-6-S 1250V 800A GD800-51-0910-6-S 1250V 900A GD800-51-1025-6-S 1250V 1000A GD800-51-1270-6-S 1250V 2000A GD800-51-1481-6-S 1250V 2000A 2.9.2 Isolation switch An isolation switch acts as an isolator for the circuit, causing an obvious break in the circuit and ensuring work safety during inspection or maintenance.
Ensure all the input power supplies have been disconnected before wiring or inspection, and wait for at least the time designated on the Goodrive800 Pro series product or until the DC bus voltage is less than 36V.
Goodrive800 Pro Series Inverter Unit Hardware Manual Mechanical installation Environment Condition Relative RH: less than 90% Condensation is The max. RH cannot exceed 60% in humidity (RH) not allowed. the environment where there are corrosive gases. Install the VFD in a place:...
Goodrive800 Pro Series Inverter Unit Hardware Manual Mechanical installation Step 1 Before unpacking, check whether the product package is intact–whether the package is damaged, dampened, soaked, or deformed. Step 2 Check whether the nameplate and label on the product body are consistent with the model ordered.
Goodrive800 Pro Series Inverter Unit Hardware Manual Mechanical installation Figure 3-2 Transportation means 3.3.3 Unpacking The unit is delivered in the wooden box padded with EPE. To remove the packing, do as follows: Step 1 Place the well-packed unit in an empty and flat place.
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Goodrive800 Pro Series Inverter Unit Hardware Manual Mechanical installation anti-tipping stand at the lower front of the unit. Figure 3-4 shows the anti-tipping stand location. Figure 3-4 Unit lifting Lifting ring Anti-tipping stand Note: Use the lifting ring on the top of inverter unit for lifting and moving. Never apply force to the positive or negative bus terminals.
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Goodrive800 Pro Series Inverter Unit Hardware Manual Mechanical installation Figure 3-6 Unit placing requirements > Note the following to fold or unfold the anti-tipping stand: To unfold the anti-tipping stand, pull down the anti-tipping stand to press the spring, wrap it around the ...
Goodrive800 Pro Series Inverter Unit Hardware Manual Mechanical installation Figure 3-8 Unfolding the anti-tipping stand Figure 3-9 Folding the anti-tipping stand 3.3.5 Installation 3.3.5.1 Installation space and heat dissipation To ensure that the invert unit is installed reliably and in good heat dissipation, pay attention to the following: Step 1 The inverter unit must be installed and used in a cabinet.
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Goodrive800 Pro Series Inverter Unit Hardware Manual Mechanical installation Figure 3-10 Installation space requirements Air outlet ≥20 ≥20 ≥20 ≥6 ≥20 Sealing sponge Sealing sponge (preventing hot air from circuilating back) Air inlet Air inlet Front view Side view To ensure good heat dissipation of the inverter unit, design the air inlet and outlet as follows: Air inlet area formula: S =(1.5~2.0) x (S...
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Goodrive800 Pro Series Inverter Unit Hardware Manual Mechanical installation (1) Use eight M8 cage nuts to fix the two bottom support crossbeams to the base of the nine-fold profile cabinet frame. (For the support crossbeams, T≥2.0mm, firmly installed) (2) Fix the installation bracket to the nine-fold profile cabinet frame base with six M5 self-tapping screws, as shown in the following figure.
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Goodrive800 Pro Series Inverter Unit Hardware Manual Mechanical installation Figure 3-13 shows the installation of one A8i inverter unit with the precharge function in a cabinet. Figure 3-13 Installing one A8i inverter unit with the precharge function in a 400mm-wide cabinet...
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Goodrive800 Pro Series Inverter Unit Hardware Manual Mechanical installation Without the precharge function Figure 3-14 shows the cabinet layout for one A8i inverter unit without the precharge function. Figure 3-14 400mm-wide cabinet layout for one A8i inverter unit without the precharge function Cabinet top air outlet cover (+)bus...
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Goodrive800 Pro Series Inverter Unit Hardware Manual Mechanical installation Figure 3-15 shows the installation of one A8i inverter unit without the precharge function in a cabinet. Figure 3-15 Installing one A8i inverter unit without the precharge function in a 400mm-wide cabinet...
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Goodrive800 Pro Series Inverter Unit Hardware Manual Mechanical installation 3.3.5.4 Layout and installation for two A8i inverter units With the precharge function Figure 3-16 shows the cabinet layout for two A8i inverter units with the precharge function. Figure 3-16 Cabinet layout for two A8i inverter units with the precharge function Cabinet top air outlet cover (+)bus...
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Goodrive800 Pro Series Inverter Unit Hardware Manual Mechanical installation Figure 3-17 shows the installation of two A8i inverter units with the precharge function in a cabinet. Figure 3-17 Installing two A8i inverter units with the precharge function in a 600mm-wide cabinet...
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Goodrive800 Pro Series Inverter Unit Hardware Manual Mechanical installation Without the precharge function Figure 3-18 shows the cabinet layout for two A8i inverter units without the precharge function. Figure 3-18 600mm-wide cabinet layout for two A8i inverter units without the precharge function Cabinet top air outlet cover (+)bus...
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Goodrive800 Pro Series Inverter Unit Hardware Manual Mechanical installation Figure 3-19 shows the installation of two A8i inverter units without the precharge function in a cabinet. Figure 3-19 Installing two A8i inverter units with the precharge function in a 600mm-wide cabinet...
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Goodrive800 Pro Series Inverter Unit Hardware Manual Mechanical installation 3.3.5.5 Layout and installation for three A8i inverter units Figure 3-20 shows the 800mm-wide cabinet layout for three A8i inverter units. Figure 3-20 800mm-wide cabinet layout for three A8i inverter units Cabinet top air outlet cover (+)bus...
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Goodrive800 Pro Series Inverter Unit Hardware Manual Mechanical installation Name Input copper bar DC fuse Magnet ring assembly Unit-top fixing assembly (unit guide included) Unit-bottom fixing plate (+) busbar and busbar clamp (-) busbar and busbar clamp Busbar clamp support...
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Goodrive800 Pro Series Inverter Unit Hardware Manual Mechanical installation When pushing in/out the inverter unit, use one foot to apply force to the bottom of the unit while holding the handle to prevent the unit from tipping over, falling over, hitting or injury. See Figure 3-24.
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Goodrive800 Pro Series Inverter Unit Hardware Manual Mechanical installation Figure 3-25 Checking whether the unit is pushed into place Check whether the unit fits in place with the fixed beam or metal sheet (recommended clearance ≤ 3mm) View of folding the anti-tipping stand Step 3 After confirming that the unit is pushed into place, install the unit fixing screws and remove the unit entry/exit guide rail.
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Goodrive800 Pro Series Inverter Unit Hardware Manual Mechanical installation Step 4 Install the (+) and (-) input copper bars of the inverter unit. Figure 3-27 Unit input copper bar connection (+) input (-) input copper bar copper bar 3.3.5.7 Keypad installation...
Goodrive800 Pro Series Inverter Unit Hardware Manual Mechanical installation 3.3.6 Fastening torque You need the following tools to install the inverter unit: Standard toolbox, including screwdrivers, nut wrenches, socket wrenches Torque wrenches with torques from 1.5 N·m to 100 N·m ...
Goodrive800 Pro Series Inverter Unit Hardware Manual Electrical installation 4 Electrical installation 4.1 Safety notes All safety precautions in this manual must be read and followed. Only trained and qualified professionals are allowed to carry out the operations mentioned in this chapter.
Goodrive800 Pro Series Inverter Unit Hardware Manual Electrical installation protective ground with a 1kV DC megohmmeter. Insulation resistance must be greater than 1M Ohm. 4.3 EMC regulations General knowledge of electromagnetic compatibility EMC is short for electromagnetic compatibility, which refers to the ability of a device or system to function properly in its electromagnetic environment and not constitute an unbearable electromagnetic disturbance to anything in that environment.
Goodrive800 Pro Series Inverter Unit Hardware Manual Electrical installation effective and lowest-cost solution for EMC problems. Three categories of grounding: special pole grounding, common pole grounding and series-wound grounding. Different control system needs to use special pole grounding, different devices in the same control system needs to use common pole grounding, and different devices connected by the same power cables needs to use series-wound grounding.
Goodrive800 Pro Series Inverter Unit Hardware Manual Electrical installation 4.3.2 Control cable All analog signal cables, communication cables, and encoder cables must be shielded cables. Analog signal cables need to be double-shielded twisted-pair cables (as shown in figure a). Use one separate shielded twisted pair for each signal.
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Goodrive800 Pro Series Inverter Unit Hardware Manual Electrical installation Analog signals and digital signals cannot share a same cable, and their cables must be routed separately. If a control cable and power cable must cross each other, ensure that the angle between them is 90 ...
Goodrive800 Pro Series Inverter Unit Hardware Manual Electrical installation Figure 4-6 Routing multiple types of cable 4.3.4 Shielded cable connection The shield layer of signal cable is grounded at both ends, of which the grounding points must be the same.
Goodrive800 Pro Series Inverter Unit Hardware Manual Electrical installation Figure 4-8 Power cable shield connection 4.4 Electrical wiring 4.4.1 Main circuit wiring 4.4.1.1 Main circuit wiring diagrams Figure 4-9 Inverter unit wiring 202202 (V1.0)
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Goodrive800 Pro Series Inverter Unit Hardware Manual Electrical installation 4.4.1.2 Main circuit wiring terminals Figure 4-10 Terminals of an inverter module in the A8i frame Name Description (+), (-) DC bus voltage input terminals U, V, W 3PH AC output terminals Grounding terminal 4.4.1.3 Screw tightening...
Goodrive800 Pro Series Inverter Unit Hardware Manual Electrical installation 4.4.2 Isolation switch connection 4.4.2.1 Electrical connection External AC 220V power Inverter unit Note: QS indicates the isolation switch, KM indicates the DC contactor, while R indicates the buffer resistor; ...
Goodrive800 Pro Series Inverter Unit Hardware Manual Electrical installation 4.4.3 Electrical installation checklist Operation Compliant Completed Checked the input and output power wiring and ensured □ □ the wiring positions and voltages were correct. Ensured that the input and output power wiring was □...
Goodrive800 Pro Series Inverter Unit Hardware Manual Inverter Control Unit (ICU) 5 Inverter Control Unit (ICU) Figure 5-1 Components Component Description Indicator Indicators for the power, run, fault, and status Fiber optic interface Fiber optic communication interface Keypad interface Human-machine interface (HMI)
Goodrive800 Pro Series Inverter Unit Hardware Manual Inverter Control Unit (ICU) 5.1 ICU size and installation 5.1.1 Preparing Before installation, ensure the cabinet has been powered off (excluding external power) for at least 25 minutes. Prevent the ICU from falling or shock to avoid damage.
Goodrive800 Pro Series Inverter Unit Hardware Manual Inverter Control Unit (ICU) building and its components should be left as shown in the following figure, and the ICU must be installed on a conductive metal plate, the entire conductive bottom of the ICU must properly work with the installation surface.
Goodrive800 Pro Series Inverter Unit Hardware Manual Inverter Control Unit (ICU) The ICU housing will be connected to the cabinet housing via a grounding plate. 5.2 ICU interface Figure 5-5 ICU circuit wiring Multifunction input 1 Multifunction input 2 Analog output 0–10V/0–20mA...
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Goodrive800 Pro Series Inverter Unit Hardware Manual Inverter Control Unit (ICU) Table 5-1 ICU interface Category Terminal Name Description 10.5V reference power supply for the local +10V 10V power supply machine Used to provide 24V power supply. Max. output +24V...
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Goodrive800 Pro Series Inverter Unit Hardware Manual Inverter Control Unit (ICU) Category Terminal Name Description function input is required, remove the jumpers between H1 Safety input 2 and COM and between H2 and COM. RO1A NO contact of relay 1...
Goodrive800 Pro Series Inverter Unit Hardware Manual Maintenance and inspection 6 Maintenance and inspection 6.1 Periodical inspection 6.1.1 Overview Only trained and qualified professionals are allowed to maintain the equipment. Before operating the interior of the equipment: Disconnect the power to the equipment (note that no switch/breaker installed in the cabinet can ...
Capacitor replacement Little maintenance is required when the VFD is installed in an environment that meets requirements. The following table describes the routine maintenance periods recommended by INVT. The following table describes the routine maintenance periods recommended by INVT. Check scope...
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Goodrive800 Pro Series Inverter Unit Hardware Manual Maintenance and inspection Check scope Item Method Criterion No exception occurs. Note: Discoloration Check whether there are stains and of copper bars does Visual inspection dust attached. not mean that they cannot work properly.
Goodrive800 Pro Series Inverter Unit Hardware Manual Maintenance and inspection For more details about maintenance, contact the local INVT office, or visit our website http://www.invt.com, and choose Support > Services. 6.2 Replacement of wearing parts 6.2.1 Capacitor 6.2.1.1 Capacitor reforming If the inverter unit has been left unused for a long time, you need to follow the instructions to reform the DC bus capacitor before using it.
The increase of the bearing noise indicates a fan fault. If the unit is applied in a key position, replace the fan once the fan starts to generate unusual noise. You can purchase spares of fans from INVT. Cooling fan replacement: Read chapter 1 Safety precautions carefully and follow the instructions to perform ...
Goodrive800 Pro Series Inverter Unit Hardware Manual Maintenance and inspection 6.2.3 DC fuse To check and replace the DC fuse of an A8i inverter unit, do as follows: Only qualified electricians can perform this task. Read all the safety precautions.
When the altitude of the site where the VFD is installed is lower than 1000 m, the VFD can run at the rated power. When the altitude exceeds 1000m, derate by 1% for every increase of 100m. When the altitude exceeds 3000m, consult the local INVT dealer or office for details. 202202 (V1.0)
A.1.2.3 Derating due to carrier frequency The carrier frequency of Goodrive800 Pro series VFD varies with power class. The VFD rated power is defined based on the carrier frequency factory setting. If the carrier frequency exceeds the factory setting, the VFD power is derated by 10% for each increased 1 kHz.
Goodrive800 Pro Series Inverter Unit Hardware Manual Technical data Our products have been compliant with these regulations. A.4 EMC regulations The EMC product standard (EN 61800-3) describes the EMC requirements on VFDs. Application environment categories: First environment: Civilian environment, including application scenarios where VFDs are directly connected to the civil power supply low-voltage grids without intermediate transformers.
Goodrive800 Pro Series Inverter Unit Hardware Manual Expansion card Appendix B Expansion card B.1 Expansion cards supported by the ICU B.1.1 Communication expansion card B.1.1.1 External view Figure B-1 Ethernet + PROFIBUS communication card Figure B-2 Ethernet + CANopen communication card Figure B-3 Ethernet + PROFINET communication card B.1.1.2 Naming rule...
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Goodrive800 Pro Series Inverter Unit Hardware Manual Expansion card Field Field Naming example description 03: Ethernet + PROFIBUS communication card Card type ④ 05: Ethernet + CANopen communication card identification 09: PROFINET communication card B.1.1.3 Ethernet + PROFIBUS communication card...
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Goodrive800 Pro Series Inverter Unit Hardware Manual Expansion card Name Description Indicator Name Color Function On: The module is online and data exchange can be performed. Online Green Off: The module is not in the online state. On: The module is offline and data exchange cannot be performed.
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Goodrive800 Pro Series Inverter Unit Hardware Manual Expansion card Name Description There are two CANopen communication interfaces, a DB9 female connector (A) and a 3-pin open interface terminal (C), either of which you can choose to use. CANopen communication Function...
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Goodrive800 Pro Series Inverter Unit Hardware Manual Expansion card Name Description Indicatio Indicator Name Color Status Description Blinking Component in once and Stop stopped state then off Component in Blinking Pre-operation pre-operation state Component in Run indicator Operation Green operating state...
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Goodrive800 Pro Series Inverter Unit Hardware Manual Expansion card B.1.1.5 PROFINET communication card Figure B-6 EC-TX109 communication card structure Name Description The PROFINET communication card uses two standard RJ45 interfaces, which Ethernet do not distinguish the direction and can be swappable.
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Goodrive800 Pro Series Inverter Unit Hardware Manual Expansion card Name Description PROFINET communication Used for hard connection with the main control box card interface pins B.1.1.6 Installation and fixing Step 1 Insert the communication card to the target position on the control board, shown in the figure.
Goodrive800 Pro Series Inverter Unit Hardware Manual Expansion card Some electronic components on the communication card circuit board are sensitive to electrostatic discharge. Do not touch the circuit board with hands. If operating the electronic board is unavoidable, wear grounded wrist straps when handling the board.
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Goodrive800 Pro Series Inverter Unit Hardware Manual Expansion card Sign Field description Naming example The odd numbers such as 1, 3, and 5 are used to ③ Technology version represent the 1st, 2nd, and 3rd generations of the technical version.
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② To avoid interference from encoder signals, use a shielded cable for the PG card signal line. ③ The shield layer of the encoder shield cable should be connected to the earth (such as the PE of Goodrive800 Pro series product), and it must be connected to earth only at one end to avoid signal interference.
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Goodrive800 Pro Series Inverter Unit Hardware Manual Expansion card ① Differential output encoder connection Shielded cable Differential output PG card encoder COM1 ② Open collector output encoder connection Open collector output encoder Shielded cable PG card COM1 ③ Push-pull output encoder connection...
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Goodrive800 Pro Series Inverter Unit Hardware Manual Expansion card ① PG card frequency-divided differential output connection ② PG card frequency-divided open collector output connection Note: During open collector output, PWR at J1 and that at J2 are short connected to COA and COB.
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Goodrive800 Pro Series Inverter Unit Hardware Manual Expansion card Model EC-PG102-05 EC-PG103-05 Output form: quadrature Output form: Two quadrature differential frequency division differential outputs, Output signal outputs, and one open collector output and one open collector output Open collector output impedance: 70Ω...
Z, PWR, and GND ports on DB15. B.1.3 Motor temperature detection card Note: The temperature detection card model is ASY01_PA1112_DT2. Note: The temperature detection card is used by Goodrive800 Pro series inverter control unit. It is installed on the back of the control board. Terminal structure:...
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