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Summary of Contents for ETC Echo Relay Panel Mains Feed
- Page 1 Echo Relay Panel Mains Feed Installation Manual Part Number: 7123M2100 Rev: I Released: 2023-04...
- Page 2 To view a list of ETC trademarks and patents, go to etcconnect.com/ip. All other trademarks, both marked and not marked, are the property of their respective owners. For a complete list of all third-party licenses that are fully incorporated herein to the extent required by each third-party license terms and conditions, please visit etcconnect.com/licenses.
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Page 3: Table Of Contents
Relays and Circuit Breakers Dimmer Option Cards Overview 0–10 V Dimming Control DALI Control Contact Input Ride-Thru Option Help from ETC Technical Services Prepare for Installation Inspect the Shipment Unpack Panel Installation Environment Electrical Input Requirements Parts and Specialty Tools Required... - Page 4 Install Main Circuit Breaker (optional) Installing Relays and Dimmers Installation Procedure Rough-In and Terminate Cable Connect Main Feed Main Feed Cable Specification Connect Load Wiring Load Cable Specification Wire the User Interface to a UPS (Optional) Install Option Cards Connect Data Wiring Data and Control Wire Specification DMX Control Wiring and Termination Terminate the Network Connection...
- Page 5 Installation Install the ERP-DALI Option Card Connect Wiring Contact Input Option Card Overview Installation Connect Wiring Programming Compliance FCC Compliance Table of Contents...
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Page 6: Introduction
Introduction Congratulations on your purchase of the Relay Panel Mains Feed. This panel offers flexible power control with a small footprint, low heat dissipation, and low noise, allowing it to be installed in a variety of locations. Features of the ERP include: Built-in preset, and DMX controls •... -
Page 7: Using This Manual
WARNING: RISK OF ELECTRIC SHOCK! This warning statement indicates situations where there is a risk of electric shock. All ETC documents are available for free download from our website: etcconnect.com. Please email comments about this manual to: TechComm@etcconnect.com. Introduction... -
Page 8: Product Variants
Product Variants This manual contains the procedures for installation of the Relay Panel Mains Feed and the associated options. 120V ERP shown - option doors and panels cards removed from the graphic for clarity of the internal relays main components breaker circuit breakers... -
Page 9: 277V Panel Options
120V Main Circuit Breaker Kits Model Description ERP-MB100A22K1P 120 V single-phase; 100 A; 22 kA SCCR main breaker ERP-MB200A22K1P 120 V single-phase; 200 A; 22 kA SCCR main breaker ERP-MB100A10K 120 V three-phase; 100 A; 10 kA SCCR main breaker ERP-MB200A10K 120 V three-phase; 200 A; 10 kA SCCR main breaker ERP-MB200A22K 120 V three-phase;... -
Page 10: Option Cards And Accessories
Option Cards and Accessories Model Description Notes Contact Input option ERP-CI card 0–10 V Dimming ERP-LVD Control DALI Control (broadcast ERP-DALI Field-installed option kit only) ERP-RTO RideThru option Tamper-proof hardware ERP-TPH ERP-Relay-1P Single-pole relay card Double-pole relay card Field-installed kit ERP-Relay-2P Available for 120 V models only Field-installed kit... -
Page 11: Panel Overview
Panel Overview Main lugs or field-installed main circuit breaker kit Circuit breakers The cable trough is an optional component and can be installed along either the left or right inside of the panel to create a voltage barrier for Class 2 wiring. Power Control Processor Mk2 ERP-RTO installs behind the processor Dimmer or relays... -
Page 12: Relays And Circuit Breakers
Relays and Circuit Breakers A 120 V Relay Panel Mains Feed ships standard fully populated and pre-wired with single pole or double pole 20 A relays and circuit breakers. Configured panels with combinations of single, double, three pole relays and breakers are available as custom order or as an field installed panel option. -
Page 13: Dimmer
Forward-phase dimmed loads • Note: ETC does not support the use of the ERP-DIM with magnetic loads. Use ERP- DIM-MLV with magnetic loads. Option Cards Overview Option cards are available for field installation into the Relay Panel Mains Feed. Each option adds another level of features and functions to the panel and the installation. -
Page 14: Dali Control
DALI Option Card on page 40 Note: A single, 24-position Echo Relay Panel Mains Feed supports the use of either the 0–10V Dimming Control option card (ERP-LVD) or the DALI Control option card (ERP-DALI), but not both in the same panel. -
Page 15: Help From Etc Technical Services
Help from ETC Technical Services If you are having difficulties and your problem is not addressed by this document, try the ETC support website at support.etcconnect.com or the main ETC website at etcconnect.com. If none of these resources are sufficient, contact ETC Technical Services directly at one of the offices identified below. -
Page 16: Prepare For Installation
If you discover a problem with the contents of the shipment, contact the Systems Group. • Help from ETC Technical Services on page 10 for contact information. Unpack Panel For best results, follow these instructions when unpacking the panel from the box. -
Page 17: Installation Environment
Installation Environment For proper operation of the Echo Relay Panel Mains Feed, ensure that the intended installation location conforms to the following environmental and electrical requirements. Dry room (5%–95% humidity, non-condensing), 0°C–40°C (32°F–104°F) ambient • temperature, dust free. A 120 V model of the Relay Panel Mains Feed can be either surface mounted or flush •... -
Page 18: Clearance
ERPA-SMD assembly (67.5 in) (20 in) ETC recommends a mounting height for all panel models of approximately 10.2 cm (4 in) from floor (horizontal surface) to the bottom of the panel. Front view Top view Allow a minimum of 30.5 cm (12 in) clearance from the front of the panel for user access and door clearance. -
Page 19: Cable Routing And Conduit Access
For feed wiring, both copper and aluminum feeds are acceptable. For all other wiring, use copper wire only. Note: Control wiring (DMX, Network, etc.) and power wiring must be run in separate conduit in accordance with local code. Prepare for Installation... -
Page 20: Low-Voltage Wiring Trough
Low-Voltage Wiring Trough One low-voltage wiring trough is preinstalled in the Relay Panel Mains Feed. This trough runs the length of one side of the panel, allowing data and low-voltage cable routing from a top entry installation. If required, you can move this trough to the opposite side of your panel. Move Trough to Opposite Side 1. -
Page 21: User Interface Orientation
User Interface Orientation When the Relay Panel Mains Feed is mounted with the main breaker towards the bottom of the panel, you will need to rotate the user interface so the display text is in a readable orientation. When installed correctly, the display is to the left of the button pad. mounting post 1. -
Page 22: Installation
Chapter 2 Installation Mount the Panel The Relay Panel Mains Feed can be surface or flush mounted to the installation location. 1. Determine where your panel will be installed using the details outlined in Installation Environment Clearance on page 13 2. Six mounting keyholes are provided on the rear of the panel. You must supply your own 3/8 inch mounting hardware (bolts are recommended). - Page 23 4. Remove the door and covers from the panel to gain full- access to the mounting keyholes on the rear of the panel. a. Remove the eight screws that secure the top door to the panel. b. Remove the screws securing the top protective cover and the lower front cover to the rack.
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Page 24: Install Main Circuit Breaker (Optional)
Install Main Circuit Breaker (optional) The Relay Panel Mains Feed ships with main lugs, as standard. When a main circuit breaker is required, ETC offers main circuit breaker option kits for field installation as required. Model Description ERP-MB100A22K1P 120 V single-phase; 100 A; 22 kA SCCR main breaker ERP-MB200A22K1P 120 V single-phase;... -
Page 25: Installation Procedure
Installation Procedure 1. If applicable, remove the door and lower protective cover. 2. If applicable, locate and remove the faulty hardware from the panel. a. Loosen the terminal screws securing the relay Input and relay Output wire terminations to the faulty relay/dimmer. b. -
Page 26: Connect Main Feed
Connect Main Feed 120V/1Ø ML 120V/3Ø ML 120V/1Ø MCB 120V/3Ø MCB 277V/3Ø ML 277V/3Ø MCB Relay Panel Mains Feed Installation Manual... -
Page 27: Main Feed Cable Specification
Main Feed Cable Specification Note: It is the installing contractor’s responsibility to comply with all local electrical codes. For UL 924 emergency installation, secure an emergency power source for control power and line feeds as required. Strip Wrench/ Purpose and Type Wire Range Torque (lb-in) length... -
Page 28: Connect Load Wiring
Connect Load Wiring In fully loaded relay panels, all breaker to relay wiring connections are pre-terminated at the factory. Load terminations are made to the output side of the relay card. Load Cable Specification Strip Purpose and Type Wire Range Torque (lb/in) Driver length... - Page 29 load ground wire connects here (either side of panel) load neutral wire connects here (either side of panel) load hot wire connects to relay OUT terminal The relays are numbered in the same manner as a circuit breaker panel; left to right, then •...
- Page 30 3. Connect the neutral wire from the load to the neutral bar located at the top of the panel. No specific designation is required for connection location. a. Loosen a neutral screw terminal using a flatblade screwdriver. b. Strip 12.7 mm (1/2 in) of insulation from the wire. c.
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Page 31: Wire The User Interface To A Ups (Optional)
Wire the User Interface to a UPS (Optional) You can connect an auxiliary source of power to the User Interface to allow relays to change state as needed in emergency lighting control systems where the panel must shed loads to avoid overloading the emergency power source. 120/208 V Three Phase from Upstream Normal/Emergency Panel 120 V Feed from... - Page 32 A Control breaker (breaker 25) B Neutral bar C Termination board neutral input wire (white) D Termination board line/hot input wire (black) 1. Remove the black line/hot output from the control breaker (breaker 25). Leave the wire connected to the termination board (D in the illustration above). •...
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Page 33: Install Option Cards
Install Option Cards Option cards, including the 0–10V Dimming Control card, DALI Control, Contact Input option card, and the Ride-Thru Option card are available for field installation into the Relay Panel Mains Feed. Installation instructions for each card are provided in the appendix of this manual. Connect Data Wiring The Relay Panel Mains Feed termination board is located at the bottom of the panel. -
Page 34: Data And Control Wire Specification
Data and Control Wire Specification Purpose Recommended Cable Notes DMX In and DMX is RS485 serial and must be DMX Pass-Thru Belden 9729 (or equivalent) installed in series (i.e., daisy-chain) (J8 and J9) topology. Ethernet (RJ45 Belden 1583A (Category 5e or RJ45 connection per EIA/TIA 568B. -
Page 35: Terminate The Network Connection
Terminate the Network Connection The Power Control Processor Mk2 in the Echo Relay Panel Mains Feed has an integrated network interface and ships with a network termination kit containing a two-part surface- mount connector. Wire the Connector The Category 5 surface-mount connector consists of two pieces: a base unit and a cap. The cap has colored markings on one end to indicate where to insert each of the cable’s color-... - Page 36 Connect the Patch Cable The Echo Relay Panel Mains Feed includes a factory-installed network patch cable. Connect the patch cable to the surface-mount box. Network patch cable (factory-installed) Building network connection Network patch cable (factory-installed) Surface-mount box and two-part Cat5...
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Page 37: Connect And Configure Emergency Contact
Connect and Configure Emergency Contact The Relay Panel Mains Feed can connect to an external emergency circuit. Emergency can be triggered by a maintained contact input that can be configured as normally open or normally closed. The panel also has an optional +24 VDC (maximum 25 mA) Emergency Out that provides a feed to a lamp or LED, indicating emergency activity. -
Page 38: Final Installation And Power Up
Chapter 3 Final Installation and Power Up Verify Installation Check that the panel is securely mounted with all mounting hardware tight. • Remove all metal shavings and debris from the unit. • Is there sufficient clearance in the front of the unit for door access? •... -
Page 39: Final Installation
Final Installation Replace covers and door 1. Before attaching covers and the door to the relay panel, check the following: a. When a main circuit breaker kit is installed, remove the main breaker knockout from the top cover. b. When the breaker panel is not fully populated with circuit breakers, install a filler plate (part number HW6726) in each unpopulated breaker slot. -
Page 40: Power Up And Test
If you have any difficulties installing your system, please contact Technical Services at the office nearest you. See Help from ETC Technical Services on page 10 Reference the Power Control Processor Mk2 Configuration Manual for operation instructions and maintenance information. Documentation is available for free download on our website etcconnect.com. -
Page 41: Relay And Dimmer Specifications
Magnetic Loads 20 A @ up to 300 VAC 300 W @ 120 VAC (2.5 A max) Note: ETC does not support the use of the ERP-DIM with magnetic loads. Use ERP- DIM-MLV with magnetic loads. Relay and Dimmer Ratings Rating... -
Page 42: 0-10V Option Card
50 ballasts. Note: A single, 24-position Echo Relay Panel Mains Feed supports the use of either the 0–10V Dimming Control option card (ERP-LVD) or the DALI Control option card (ERP-DALI), but not both in the same panel. -
Page 43: Connect Wiring
Note: It is best to install any panel option kits after conduit rough-in and load and control terminations are complete to reduce the likelihood of damage to the option card. 1. Turn off power to the relay panel. 2. Align the option card to the mounting studs located on the left side of the relay panel termination I/O board. - Page 44 Note: By default, the associated output loop terminal number matches the relay circuit number inside the relay panel. For example, if relay 1 is connected to a 4-wire fluorescent dimmer, ballast control wiring would terminate to the output terminals labeled “+ 1 -” on the 0–10 V Dimming Control option card. To customize the links between relay and 0–10 V control, see the Power Control Processor Mk2 Configuration Manual .
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Page 45: Dali Option Card
The DALI ballast is powered by an external DALI loop power supply which is supplied by • others. This supply is internally connected to the Echo Relay Panel Mains Feed. The number of power supplies needed for each DALI loop, is based on the connected load. -
Page 46: Install The Erp-Dali Option Card
Install the ERP-DALI Option Card 1. Turn off power to the relay panel. 2. Align the ERP-DALI option card to the mounting studs located to the left of the relay panel termination I/O board. 3. Insert the card edge connector from the ERP-DALI into the receptacle on the relay panel termination I/O board. - Page 47 1. Pull DALI ballast control wiring pairs into the Echo Relay Panel , per the wire entry plan. See Cable Routing and Conduit Access on page 1 2. Strip the insulation back from each wire pair 6 mm (1/4 in). 3. Remove the pluggable screw connector for the DALI loop matching the relay circuit. 4.
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Page 48: Contact Input Option Card
Appendix D Contact Input Option Card Overview The Contact Input Option Card (ERP-CI) provides the ability to directly control the relays of the Echo Relay Panel using a momentary or maintained dry contact input. Installation WARNING: RISK OF DEATH BY ELECTRIC SHOCK! Failure to disconnect all power to the panel before working inside could result in serious injury or death. -
Page 49: Connect Wiring
3. Insert the card edge connector from the ERP-CI into the receptacle on the right of the relay panel termination board. 4. Fit the provided protection cover over the installed board. 5. Secure the cover and ERP-CI in place using the four screws provided in the kit. Connect Wiring The contact input card provides four bus connections for termination of up to 24 individual dry contact inputs. -
Page 50: Programming
Programming The ERP-CI is programmable through the Echo Relay Panel user interface. This setting determines how each relay responds to a dry contact input signal. 1. When in the Main Menu, select Arch Setup. 2. Within the Arch Setup menu, select Contact Inputs. When the Contact Input card is installed, you will have the following options within the Contact Inputs menu: Contact displays the number of contact being configured, 1–24. -
Page 51: Compliance
For current and complete compliance information, view the product datasheets at etcconnect.com. For complete product documentation, including compliance documentation, visit etcconnect.com/products. FCC Compliance Echo Relay Panel Mains Feed (For any FCC matters): Electronic Theatre Controls, Inc. 3031 Pleasant View Road... - Page 52 | Support support.etcconnect.com | Contact etcconnect.com/contactETC © 2023 Electronic Theatre Controls, Inc. | Trademark and patent info: etcconnect.com/ip Product information and specifications subject to change. ETC intends this document to be provided in its entirety. 7123M2100 Rev I Released 2023-04...
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