Controller Wiring Diagram (Examples); Figure 12: Ac F2-A Basic Wiring Diagram - Kohler Curtis F Series Manual

Motor controller
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Curtis AC F2-A, F4-A, F6-A Motor Controllers – FOS 4.5 – April 2022

Controller Wiring Diagram (Examples)

The basic wiring diagrams for a Class III pallet truck use wired inputs from switches and
potentiometers, driving the traction motor. The Interlock, Forward, Reverse, Lift, Lower, and the
redundant Emergency Reverse inputs are by external mechanical switches pulled to KSI (B+).
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The traction motor feedback shall match the motor technology. The throttle input is a 3-wire
Appendix E
p.262
potentiometer (which meets EEC fault protection). Beyond these assigned I/O usages, the available
(non-assigned) switch inputs, drivers, and the analog output, are programmable to suit a diverse
range of the controller applications.
The F4/6-A illustrates both the non-isolated and isolated CAN port options. See Appendix E for
the controller models and specifications, which support these options. The F2-A does not offer an
isolated CAN port option.
LIFT
LOWER
EMR_N.O.
EMERG. REV
EMR_N.C.
REVERSE
FORWARD
INTERLOCK
WIPER
THROTTLE
MOTOR
TEMPERATURE
SENSOR
Note: KTY sensor shown.
The banded end must be
connected to I/O Ground.
CAN
PORT
Curtis 3140/1 CAN-based Gauge
Figure 12
AC F2-A Basic Wiring Diagram
pg. 16
AC F2-A CONTROLLER (23-PIN)
J1-23
SWITCH 14 / ANALOG 14 / +12V
J1-22
SWITCH 13
J1-21
SWITCH 12
J1-19
SWITCH 11 / ENC1_C
J1-15
SWITCH 8 / ANALOG 8
J1-14
SWITCH 7 / ANALOG 7
J1-8
SWITCH 5 / ANALOG 5
J1-10
SWITCH 6 / ANALOG 6 / POT HI
J1-11
SWITCH 1 / ANALOG 1 / POT WIPER
J1-12
I/O GROUND
J1-9
ANALOG 2 / SWITCH 2 / MOTOR TEMP
J1-12
I/O GROUND
J1-13
CAN H
INTERNAL 120
TERMINATION IS
J1-20
MODEL BASED
CAN L
J1-1
KSI
J1-2
KSI COIL RETURN
MAIN
J1-5
DRIVER 3 / SWITCH 23
EM BRAKE
J1-4
DRIVER 2 / SWITCH 22
J1-3
PUMP
DRIVER 5 / SWITCH 25
J1-6
DRIVER 4 / SWITCH 24
J1-7
DRIVER 1 / SWITCH 21
FUSE
B+
U
~
AC
V
MOTOR
W
J1-16
+5V
J1-17
ENC1_A, Sin
PHASE-A, Sin
J1-18
ENC1_B, Cos
PHASE-B, Cos
J1-12
I/O GROUND
B−
Return to TOC
KEYSWITCH
FUSE
PROP. VALVE
MAIN
Pump
5V
BATTERY
ROTOR
POSITION
SENSOR
GND
2 — INSTALLATION AND WIRING
EMERGENCY
STOP
+

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