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Original Issue Date: 9/01
Model: 20- -2000 kW
Market: Industrial Generator Sets with the 550 Controller
Subject: Remote Annunciator Alarm Kits: GM17071-KP1, GM17071-KP1S,
Introduction
The remote annunciator allows the operator to monitor
the generator set condition from a remote location.
When a generator alarm condition occurs, the remote
annunciator alerts the operator through visual and
audible signals. The remote annunciator kit includes a
14-relay dry contact box to isolate the annunciator from
the controller and to protect the controller from voltage
surges and stray voltage. See Figure 1.
When a generator alarm condition occurs, the
appropriate relay contacts close to activate the horn and
corresponding lamp on the remote annunciator. Mount
the remote annunciator in a location easily observable
by operating personnel at their work stations.
Read the entire installation procedure and compare the
kit parts with the parts list in this publication before
Surface-Mount Remote Annunciator
Figure 1 Remote Annunciator Alarm Panel
INSTALLATION INSTRUCTIONS
GM17071-KP2, GM17071-KP2S, GM17071-KP3, and GM17071-KP3S
A-258782
beginning installation. Perform the steps in the order
shown. Observe applicable national and local electrical
codes when installing the wiring system.
Features
The following paragraphs describe the remote
annunciator specific features.
Alarm Horn
Alarm Horn. The alarm horn sounds when a fault or
prealarm condition exists, except emergency stop,
battery charger fault, or low battery voltage. Silence the
alarm horn when the generator set master switch is in
the AUTO position. The alarm horn will not silence when
the NOT IN AUTO lamp is lit. See the installation
procedure, step 8, for the resetting instructions.
42A
2
K1
K2
K3
K4
K5
K6
K7
INPUT
CONTACT RATINGS: 10A @120VAC RES. LOAD
.01A @28VDC MIN.
10A @28VDC MAX.
NO
C
NO
C
NO
C
NO
C
NO
C
NO
C
NO
C
NO
K1
K2
K3
K4
K5
K6
K7
K8
42B
FBA- -1
14-Relay Dry Contact Box
TT-1303
7/02a
K8
K9 K10 K11
K12
K13 K14
PCB ASSY A- -320639
LOT NO.
C
NO
C
NO
C
NO
C
NO
C
NO
C
NO
C
K9
K10
K11
K12
K13
K14
N
P
P
10 AMP
A-293983
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Related Manuals for Kohler GM17071-KP1
Summary of Contents for Kohler GM17071-KP1
- Page 1 INSTALLATION INSTRUCTIONS Original Issue Date: 9/01 Model: 20- -2000 kW Market: Industrial Generator Sets with the 550 Controller Subject: Remote Annunciator Alarm Kits: GM17071-KP1, GM17071-KP1S, GM17071-KP2, GM17071-KP2S, GM17071-KP3, and GM17071-KP3S Introduction beginning installation. Perform the steps in the order shown. Observe applicable national and local electrical The remote annunciator allows the operator to monitor codes when installing the wiring system.
- Page 2 Lamps Low Battery Voltage, if Battery Charger Equipped. The lamp illuminates when the battery or charging Auxiliary Fault. The lamp flashes or remains on to voltage drops below a preset level on the charger. The indicate that a fault occurred. lamp also illuminates when an undervoltage condition occurs from a battery or charger malfunction while the Flashing Lamp Condition:...
-
Page 3: Safety Precautions
Safety Precautions screws (X-51-3), spacers (X-712-9), and nuts (X-6210-4). See Figure 2 for the Observe the following safety precautions while installing mounting locations. the kit. 2.1.3 Plug the wiring connection harness (GM17033) into the controller connection WARNING assembly’s P25 connector. 2.1.4 Proceed to step 2.4. - Page 4 2.2.6 Place the terminal block bracket (347292) on the underside of the junction box top panel with the bracket mounting holes visible from the junction box rear and mount it using two screws (X-125-3) and nuts (X-6210-7). See Figure 3. 2.2.7 Reposition the controller over the junction box holes and install the four screws removed in step 2.2.2.
- Page 5 Plug the wiring harness connector into the interconnection circuit board’s P23 connector. Connect lead ES3 to TB1 terminal 3 and connect lead ES4 to TB1 terminal 4. See Figure 5. If access to the interconnection circuit board is difficult, remove the two controller panel top screws and center bottom screw and then loosen the bottom screws on each side to swing the rear controller panel down.
- Page 6 Connect lead P of the wiring harness (256495) Do not use terminals 42A and 2 on the 14-relay dry from the 14-relay dry contact box to the battery contact box terminal strip to supply voltage to the positive (+) terminal at the starter solenoid. relay contacts.
- Page 7 GM17071-KP3 and GM17071-KP3S kits only 4.2.2 Create an opening in the wall for the (450- -2000 kW). Swing the access door closed electrical wiring from the 14-relay dry and install the screws. contact assembly, P and N battery connections, and transfer switch. Replace the junction box panel and hardware.
- Page 8 Flush-mount remote annunciator initial Attach wiring of the correct length and gauge to installation. the 14-relay dry contact box. See Figure 9. 4.3.1 Prepare the mounting site by creating an Route the wiring from the 14-relay dry contact box opening in the wall for flush mounting the through the opening in the annunciator back remote annunciator.
- Page 9 14-Relay Dry 14-Relay Dry Controller Contact Kit Contact Kit Remote Annunciator Connection Terminal (factory wire Terminal Terminal Kit Terminal designations) Description (Relay Signal) (Relay Contacts) Battery (+) 42A Input — — Ground/Battery (--) 2 Input — — Battery (+) — P (from battery) Ground/Battery (--) —...
- Page 10 Restore the generator set to service. Disconnect the generator set from the system load with the line circuit breaker or the automatic Check that the generator set master switch is in transfer switch. the OFF position. Correct the cause of the fault alarm (refer to the Reconnect the generator set engine starting generator set service manual).
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Page 11: Parts List
Parts List Kits: GM17071-KP1, GM17071-KP2, and GM17071-KP3 Unique Parts Common Parts GM17071-KP1 GM17071-KP2 GM17071-KP3 Description Qty. Panel assembly, remote annunciator (includes:) A-258782 Circuit board assembly, 16-light A-292885 Washer, 0.146 ID x 0.285 OD lock X-22-6 Screw, 6-32 x 0.50 in. - Page 12 Parts List Qty. Kits: GM17071-KP1S, GM17071-KP2S, and GM17071-KP3S Unique Parts Qty. Description Common Parts GM17071-KP1S GM17071-KP2S GM17071-KP3S Panel assembly, remote annunciator (includes:) A-258782-SD Circuit board assembly, 16-light A-292885 Washer, 0.146 ID x 0.285 OD lock X-22-6 Screw, 6-32 x 0.50 in. X-49-26 Screw, hex, 8-32 x 0.375 in.
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